A study on the properties of PMMA/silica nanocomposites prepared via RAFT polymerization

A number of batch polymerizations were performed to study the effect of pristine nanoparticle loading on the properties of PMMA/silica nanocomposites prepared via RAFT polymerization. In order to improve the dispersion of silica nanoparticles in PMMA matrix, the silanol groups of the silica are functionalized with methyl methacrylate groups and modified nanoparticles were used to synthesize PMMA/modified silica nanocomposites via RAFT polymerization. Prepared samples were characterized by thermogravimetric analysis (TGA), dynamic light scattering (DLS), dynamic mechanical thermal analysis (DMTA), differential scanning calorimetry (DSC) and gel permeation chromatography (GPC). According to results, introduction of modified nanoparticles results in better thermal and mechanical properties than those of pristine nanoparticles. Also, surface modification and increasing silica nanoparticles result in variation of thermal degradation behavior of nanocomposites. The best improvement of mechanical and thermophysical properties is achieved for nanocomposites containing 7 wt. % silica nanoparticles.     

PMMA/silica nanocomposite studies: Synthesis and properties

Polymethylmethacrylate (PMMA)/silica nanocomposites are prepared by solution polymerization in this project and the resulting materials are subjected to characterization to evaluate thermal, mechanical, and fire properties. IR results show that both (3‐acryloxypropyl)methydimethoxy‐silane (APMDMOS) and (3‐acryloxypropyl)trimethoxysilane (APTMOS) can serve as reagents for the surface modification of silica, while APTMOS performed better than APMDMOS for the modification of the silica surface. Mechanical properties of PMMA/silica nanocomposites prepared by solution blending showed decreased tensile strength and elongation at break, while materials from solution polymerization performed better than PMMA itself. Moreover, all prepared samples have shown improved thermal stabilities versus PMMA. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91: 3844–3850, 2004     

The surface modification of nanosilica,preparation of nanosilica/acrylic core‐shell composite latex,and its application in toughening PVC matrix

The properties and morphology of nanosilica modified with silane coupling agent, methacryloxypropyltrimethoxysilane (MPS), were characterized by fourier transform infrared, zeta potentials, thermogravimetric analysis, and transmission electron microscopy. The results showed that the grafting ratio of MPS on the surface of nanosilica increased with the MPS content. MPS‐silica/PBA/PMMA core‐shell latexes (MPS‐Si/ACR) were prepared by seeded emulsion polymerization. Then they were used to mix with PVC resin. The outer layer (PMMA) enhanced the dispersibility of MPS‐Si/ACR in the PVC matrix by increasing the interfacial interaction of these composite particles with PVC. The notched impact strengths of the blends were influenced by the weight ratio of MPS to silica, the concentration of emulsifier (SDS), and the MPS‐Si/ACR content. The relationships between the mechanical properties and the core‐shell composite structures were elaborated. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Fabrication of highly refractive,transparent BaTiO3/poly(methyl methacrylate) composite films with high permittivities

Incorporation of crystalline barium titanate (BT) nanoparticles into poly(methyl methacrylate) (PMMA) was carried out to prepare highly refractive polymer nanocomposite films that have transparency and high permittivities. The BT nanoparticles were prepared by hydrolysis of a barium/titanium complex alkoxide in 2‐methoxyethanol, then surface‐modified with a silane coupling agent (3‐methacryloxypropyltrimethoxysilane) to improve their affinity for PMMA. The incorporation of the surface‐modified nanoparticles into PMMA was performed up to a nanoparticle content almost equivalent to particle close‐packing state. The refractive index of the composite films increased with nanoparticle incorporation, keeping the relative transmittance normalized with PMMA film above 90%. A high refractive index of 1.82 was reached at a nanoparticle content of 53 vol% with a dielectric constant as high as 36 and a dissipation factor as low as 0.05. The results demonstrate that the crystalline BT nanoparticles are useful fillers for effectively increasing both refractive index and dielectric constant of polymer nanocomposites. Copyright © 2011 Society of Chemical Industry     

Hybrid poly(ethylene terephthalate)/silica nanocomposites prepared by in‐situ polymerization

The nanocomposites, based on hybrid poly(ethylene terephthalate) (PET)/silica nanoparticles, were prepared via in‐situ condensation polymerization of terephthalic acid and ethylene glycol in the presence of silica nanoparticles pretreated with a silane coupling agent. Such a polymerization process ensured that the silica nanoparticles were well dispersed in PET matrix with the size ranging from 40 to 60 nm, which was confirmed by transmission electron microscope (TEM) observation. Attributed to the unique bonding between SiO₂ nanoparticle and PET, the crystallization behavior of PET was improved significantly, at a low temperature in particular. To further explore the effects of silica nanoparticles on crystallization, extensive differential scanning calorimeter (DSC) measurements were performed in an attempt to reveal the impact of the morphology of the dispersed silica nanoparticle (i.e., sphere or gel‐like) on the peak temperature during melting as well as the amount of heat involved in crystallization. The influences of the structure of polyether glycol (PEG) used for PET preparation as well as the addition of glass fibres (GF) were also investigated using DSC. It was concluded that the synergy among silica nanoparticles, modified PEG, and GFs lowers both T_g and T_m of PET, thus facilitating the injection processes in application. POLYM. COMPOS. 28:42–46, 2007. © 2007 Society of Plastics Engineers     

Silica nanoparticles modified with vinyltriethoxysilane and their copolymerization with N,N′‐bismaleimide‐4,4′‐diphenylmethane

The synthesis and characterization of the vinyltriethoxysilane‐modified silica nanoparticles were investigated. It was shown that the vinyltriethoxysilane molecules had been successfully grafted onto the silica nanoparticles. The native and silane‐modified silica dispersions in N‐methyl‐2‐pyrrolidone with the total solids contents within the range 1–6 wt % exhibited dramatically different flow behaviors. The polymerization of N,N′‐bismaleimide‐4,4′‐diphenylmethane (BMI) initiated by barbituric acid in the presence of the native or vinyltriethoxysilane‐modified silica nanoparticles were then carried out in γ‐butyrolactone (total solids content = 20%). The higher the level of silica, the better the thermal stability of the BMI/silane/silica composite particles. The silane‐modified silica particles significantly improved their dispersion capability within the continuous BMI oligomer matrix. Furthermore, the degree of dispersion of the vinyltriethoxysilane‐modified silica particles in the BMI oligomer matrix decreased with the weight percentage of silica based on total solids increased from 20 to 40 wt %. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: Sci 103: 3600–3608, 2007     

Synthesis and characterization of nanosilica/polyacrylate composite latex

The nanosilica/polyacrylate organic–inorganic composite latex was synthesized by in‐situ emulsion polymerization of methyl methacrylate (MMA) and butyl acrylate (BA) in the presence of silica nanoparticles, which were modified by silane coupling agent. The surface properties and dispersibility of silica nanoparticles modification, chemical structure, Zeta potential, diameter distribution of the composite latex prepared, surface roughness, and thermal stability of the hybrid film formed by the composite latex were investigated by fourier transform infrared spectrometer (FTIR), transmission electron microscopy (TEM), Zeta meter, ZetaPlus apparatus (dynamic light scattering method), atomic force microscopy (AFM), and thermogravimetric analysis (TGA), respectively. After modification with silane coupling agent, silane was grafted onto the surface of silica nanoparticles to form the organic layers, which was able to efficiently prevent the silica nanoparticles from aggregating to individually homogeneous disperse in the in‐situ emulsion polymerization system and improve the compatibility of silica nanoparticles with the acrylate monomers. The nanosilica/polyacrylate organic–inorganic composite latex prepared had the properties of silica nanoparticles and pure polyacrylate latex but was not simply a combination. Strong chemical bonding tethered the silica and acrylate chains to form the core/shell structural composite latex. Consequently, the hybrid film formed by nanosilica/polyacrylate composite latex exhibited a smooth surface and better thermal properties than the pure polyacrylate film. POLYM. COMPOS. 27:282–288, 2006. © 2006 Society of Plastics Engineers     

UV Curable Acrylate Nanocomposites: Properties and Applications

Transparent nanocomposites were prepared from nano-sized silica and radiation curable acrylates. To improve the embedding of silica nanoparticles within the acrylate matrix the filler surface was modified by trialkoxysilanes. Instead of an expected monomeric silane grafting polysiloxane structures were anchored on the nanoparticle surface due to acid catalyzed pre-hydrolysis/condensation of trialkoxysilanes. The polysiloxanes structures covering the silica surface were characterized by temperature-programmed oxidation, infrared and multinuclear MAS NMR spectroscopy. MALDI-TOF mass spectroscopy revealed the formation of polysiloxane oligomers with more than 20 monomeric silane units. Ladder-like polysiloxane chains have been proposed and atomic force microscopy were used to visualize the structure of surface-anchored organosilanes. These ladder-like structures are assumed to build up a short range interpenetrating network with polyacrylate chains during UV or EB curing.Due to the organophilic modification of silica nanoparticles reinforced acrylate formulations can contain up to 50 wt.-% nanofiller maintaining satisfactory rheological properties. These formulations can be used as coatings on substrates such as polymer films, paper, metal, wood, engineered wood, etc. After UV/EB curing nanoparticle reinforced polyacrylate coatings are obtained which show markedly improved properties as compared to neat polymers, e.g., increased microhardness and modulus, improved scratch and abrasion resistance, higher gas barriers and temperature resistance. Due to the nano-sized silica filler the cured coatings remain transparent, hazeless and glossy.On a pilot scale unit acrylate nanocomposite coatings are manufactured for roll coating, curtain coating and spray applications. Basic properties of acrylate nanocomposite coatings are described.     

The effect of the interface structure of different surface‐modified nano‐SiO2 on the mechanical properties of nylon 66 composites

The nylon 66‐based nanocomposites containing two different surface‐modified and unmodified SiO₂ nanoparticles were prepared by melt compounding. The interface structure formed in different composite system and their influences on material mechanical properties were investigated. The results indicated that the interfacial interactions differed between composite systems. The strong interfacial adhesion helped to increase tensile strength and elastic modulus of composites; whereas, the presence of modification layer in silica surface could enhance the toughness of composites, but the improvement of final material toughness was also correlated with the density of the adhered nylon 66 chains around silica nanoparticles. In addition, the results also indicated that the addition of surface‐modified silica nanoparticles has a distinct influence on the nonisothermal crystallization behavior of the nylon 66 matrix when compared with the unmodified silica nanoparticle. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Synthesis and characterization of PMMA/SiO2 organic–inorganic hybrid materials via RAFT‐mediated miniemulsion polymerization

In this article, we first carried out the surface modification of SiO₂ using silane coupling agent KH570, and then prepared PMMA/SiO₂ organic–inorganic hybrid materials by conventional free radical polymerization and RAFT polymerization in miniemulsion, respectively. The kinetics comparisons of these two polymerizations were studied. PMMA/SiO₂ hybrid materials were characterized by gel permeation chromatography, differential scanning calorimetry and thermogravimetric analysis. Experimental results indicated that the polymerization behavior of MMA in miniemulsion showed controlled/living radical polymerization characteristics under the control of RAFT agent. Incorporation of RAFT agent and SiO₂ nanoparticles improved the thermal properties of polymers, the thermal stability of polymers increased with increasing content of SiO₂ nanoparticles. The structures and morphologies of SiO₂, modified SiO₂, and PMMA/SiO₂ hybrid materials were characterized by FT‐IR and TEM. TEM results showed that the addition of modified SiO₂ nanoparticles to miniemulsion polymerization system obtained different morphology latex particles. Most of modified SiO₂ nanoparticles were wrapped by polymer matrix after polymerization. POLYM. COMPOS., 2013. © 2013 Society of Plastics Engineers     

Effect of Silica‐Coated Poly(butyl methacrylate)‐block‐poly(methyl methacrylate) Double‐Shell Particles on the Mechanical Properties of PMMA Composites

Silica nanoparticles with an average diameter of 12 nm are grafted with PBMA‐b‐PMMA double shells through typical sequential ATRP from bromoisobutyrate initiators anchored at the silica surface using an epoxysilane. A commercially available PMMA homopolymer is used for the preparation of composites with unmodified, silane‐modified and double‐shell‐modified silica particles. Good mechanical properties are obtained for silica double shell containing systems. The silica content in double shell particle systems is varied from 0 to 2.5 wt%. A significant improvement in impact properties is observed. The surface‐modified silica particles are characterized by ATR‐FTIR, NMR, GPC, and thermal analyses. TEM analysis is used to analyze the nature of dispersion of particles in the composites.

     

Synthesis of poly(butyl acrylate)—laponite nanocomposite nanoparticles for improving the impact strength of poly(lactic acid)

This work aims at preparing and characterizing poly(butyl acrylate) (PBA)—laponite (LRD) nanocomposite nanoparticles and nanocomposite core (PBA‐LRD)‐shell poly(methyl methacrylate) (PMMA) nanoparticles, on the one hand, and the morphology and properties of poly(lactic acid) (PLA)‐based blends containing PBA‐LRD nanocomposite nanoparticles or (PBA‐LRD)/PMMA core–shell nanoparticles as the dispersed phase, on the other hand. The PBA and (PBA‐LRD)/PMMA nanoparticles were synthesized by miniemulsion or emulsion polymerization using LRD platelets modified by 3‐methacryloxypropyltrimethoxysilane (MPTMS). The grafting of MPTMS onto the LRD surfaces was characterized qualitatively using FTIR and quantitatively using thermogravimetric analysis (TGA). The amounts of LRD in the PBA‐LRD nanocomposites were characterized by TGA. The PBA/PMMA core–shell particles were analyzed by ¹H‐NMR. Their morphology was confirmed by SEM and TEM. Mechanical properties of (PBA‐LRD)/PLA blends and (PBA‐LRD)/PMMA/PLA ones were tested and compared with those of the pure PLA, showing that core–shell particles allowed increasing impact strength of the PLA while minimizing loss in Young modulus and tensile strength. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Structural characterization,thermal properties,and density functional theory studies of PMMA‐maghemite hybrid material

Maghemite (γ‐Fe₂O₃)‐poly(methyl methacrylate) (PMMA) nanocomposites were prepared by grafting 3‐(trimethoxy‐silyl) propyl methacrylate on the surface of maghemite nanoparticles, this process being followed by methyl methacrylate radical polymerization. Three different hybrids with 0.1, 0.5, and 2.5 wt% of maghemite nanoparticles were studied. The results indicate that these nanocomposites consist of a homogeneous PMMA matrix in which maghemite nanoparticles with a bimodal size distribution are embedded. The existence of covalent bonding between silane monomers and atoms on the maghemite surface was evidenced. AFM images showed a clear increase in surface roughness for increasing maghemite content. The thermal stability of PMMA‐maghemite nanocomposites is higher than that of pure PMMA and increases for increasing maghemite content. The results of our theoretical studies indicate that the electron density in the maghemite nanoparticle is not homogenous, the low electron density volumes being supposed to be radical trappers during PMMA decomposition, thus acting as a thermal stabilizer. POLYM. COMPOS., 51–60, 2016. © 2014 Society of Plastics Engineers     

Effects of mesoporous silica particles on the emulsion polymerization of methyl methacrylate

Rod‐like and spherical mesoporous SBA‐15 silica particles were synthesized as pure silicas and surface modified by organosilane coupling agents firstly, and then the effects of these mesoporous materials on the critical micelle concentration (CMC) of sodium dodecylsulfate (SDS), the stabilities of batch and semi‐continuous MMA emulsion polymerizations, and the molecular weights and molecular weight distributions of the polymer products were studied. The incorporation of both unmodified and silane‐modified forms of the mesoporous silica particles in the polymerization reaction increased the CMC of SDS. The presence of the unmodified mesoporous silica in the polymerization process led to instability in the batch emulsion polymerization process, as indicated by the formation of increased amounts of coagulum, and a decrease in the molecular weight of the polymer product. However, in comparison to the polymer formed in the absence of particle additives the molecular weight of the PMMA polymer increased with the amount of emulsifier and the addition of silane‐modified SBA‐15 particles, suggesting the growth of the polymer chains is facilitated at least in part by reaction in the pores of the particles. The improvement in molecular weight indicates that semi‐continuous MMA emulsion polymerization is best suited for the preparation of PMMA–mesoporous silica composites. POLYM. ENG. SCI., 54:2746–2752, 2014. © 2013 Society of Plastics Engineers     

Plasma surface modification of silica and its effect on properties of styrene–butadiene rubber compound

The effects of surface modification of silicas by plasma‐polymerization coating, together with modification using a silane coupling agent for a comparison on the dispersion and physical properties of styrene–butadiene rubber (SBR) are reported. The chemical compositions of the plasma‐polymerization coating were characterized using FTIR and Auger spectrometer and it was found that the plasma coating was composed of C?C and C? H bonds. The surface modification of silica by either plasma polymerization or silane greatly improved the dispersion of silica particles in SBR vulcanizates. The plasma‐polymerization modification of silica improved the tensile modulus of SBR vulcanizates without deterioration of important basic properties such as tensile strength and elongation at break. © 2002 Society of Chemical Industry     

Mechanochemical modification of silica with poly(1‐vinyl‐2‐pyrrolidone) by grinding in a stirred media mill

The polymerization of 1‐vinyl‐2‐pyrrolidone (VP) mechanochemically initiated by grinding silica was investigated in a wet stirred media mill. The polymerization itself proceeds from the silica grinding without any additional initiator. We have found that the amount of grafted polymer increases with an increase in total ground silica surface. The suspension of polymer‐modified silica nanoparticles showed high colloidal stability in water because of the appearance of grafted hydrophilic PVP on the surface during the reactive grinding. Because the nanoparticles SiO₂‐graft‐PVP are biocompatible, the developed polymer nanocomposite material can be of particular interest for the performance of membranes and for the fabrication of biocompatible hydrogels with enhanced mechanical properties and porosity. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 3708–3714, 2007     

Preparation and characterization of a poly(methyl methacrylate) based composite bone cement containing poly(acrylate‐co‐silane) modified hydroxyapatite nanoparticles

The purpose of this study was to study the mechanical properties of poly(methyl methacrylate) (PMMA)‐based bone cement incorporated with hydroxyapatite (HA) nanoparticles after surface modification by poly(methyl methacrylate‐co‐γ‐methacryloxypropyl timethoxysilane) [P(MMA‐co‐MPS)]. PMMA and P(MMA‐co‐MPS) were synthesized via free‐radical polymerization. P(MMA‐co‐MPS)‐modified hydroxyapatite (m‐HA) was prepared via a dehydration process between silane and HA; the bone cement was then prepared via the in situ free‐radical polymerization of methyl methacrylate in the presence of PMMA and P(MMA‐co‐MPS)–m‐HA. Fourier transform infrared (FTIR) spectroscopy, ¹H‐NMR, and gel permeation chromatography were used to characterize the P(MMA‐co‐MPS). Thermogravimetric analysis and FTIR were used as quantitative analysis methods to measure the content of P(MMA‐co‐MPS) on the surface of HA. The effect of the proportion of m‐HA in the PMMA‐based bone cement on the mechanical properties was studied with a universal material testing machine. A 3‐(4,5‐dimethylthiazol‐2‐yl)‐2,5‐diphenyltetrazolium bromide assay was also carried out to determine the cytotoxicity of the composite bone cement. The results showed that the surface modification of HA greatly improved the interaction between the inorganic and organic interfaces; this enhanced the mechanical properties of bone cement for potential clinical applications. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40587.     

Application of EIS and salt spray tests for investigation of the anticorrosion properties of polyurethane-based nanocomposites containing Cr2O3 nanoparticles modified with 3-amino propyl trimethoxy silane

The Cr₂O₃ nanoparticles were modified with 3-amino propyl trimethoxy silane in order to obtain proper dispersion and increment compatibility with the polyurethane coating matrix. The nanocomposites prepared were applied on the St-37 steel substrates. The existence of 3-amino propyl trimethoxy silane on the surface of the nanoparticles was investigated by Fourier transform infrared (FTIR) spectroscopy and thermal gravimetric analysis (TGA). Dispersion of the surface modified particles in the polyurethane coating matrix was studied by a field emission-scanning electron microscope (FE-SEM). The electrochemical impedance spectroscopy (EIS) and salt spray tests were employed in order to evaluate the corrosion resistance of the polyurethane coatings. Polarization test was done in order to investigate the corrosion inhibition properties of the Cr₂O₃ nanoparticle on the steel surface in 3.5 wt.% NaCl solution. The adhesion strengths of the coatings were evaluated by pull-off adhesion tester before and after 120 days immersion in 3.5 wt.% NaCl solution. FT-IR and TGA analyses revealed that surface modification of the nanoparticles with 0.43 silane/5 g pigment resulted in the greatest amount of silane grafting on the surface of particles. Results obtained from FE-SEM analysis showed that the surface modified nanoparticles dispersed in the coating matrix properly. Results obtained from EIS and salt spray analyses revealed that the surface modified particles enhanced the corrosion protection performance of the polyurethane coating considerably. The improvement was more pronounced for the coating reinforced with 0.43 g silane/5 g pigment. Moreover, the adhesion loss decreased in the presence of surface modified nanoparticles with 0.43 silane/5 g pigment.     

纳米SiO_2/聚丙烯酸酯组装杂化乳液的合成及表征

通过乳液聚合法成功合成了纳米SiO2/聚丙烯酸酯杂化乳液。首先将纳米SiO2经过表面官能团化处理,使其表面含有活性官能团,然后经过乳液聚合使丙烯酸酯单体在纳米SiO2表面引发聚合,合成了具有核壳结构的纳米杂化乳液。采用透射电子显微镜(TEM)对乳液的微观结构进行了表征,并对胶膜进行了机械力学性能测试和表面润湿性能测试。结果表明纳米SiO2的表面官能团化处理改善了纳米粒子在乳液中的稳定性,当纳米SiO2质量分数为0 2%时,杂化乳液胶膜的拉伸强度和断裂伸长率同时达到最大值。其表面润湿性与SiO2质量分数有关,SiO2质量分数为0 5%时其杂化乳胶膜的接触角最大,耐水性最好。     

Hybrid of bamboo charcoal and silica by tetraethoxysilane hydrolysis over acid catalyst reinforced styrene‐butadiene rubber

The hybrid of bamboo charcoal (BCC) and silica‐reinforced styrene‐butadiene rubber was prepared by a modified sol–gel method of hydrolyzing tetraethoxysilane over an acid catalyst. The fracture surface of the samples after tensile test was characterized by field emission‐scanning electron microscopy. The tensile strength, storage modulus, hardness, friction coefficient, and swelling test were discussed based on the samples with or without 3‐(methacryloxy) propyl trimethoxy silane modification. The results showed that the storage modulus clearly increased with the increasing of silica contents among the hybrid of BCC and silica‐reinforced samples. The storage modulus of the sample decreased after modification by 3‐(methacryloxy) propyl trimethoxy silane, indicating the improvement of the filler in SBR matrix. The tensile stress and the hardness both increased with the increasing of silica contents in the SBR matrix. Besides, the friction coefficient and the swelling ratio for the hybrid of BCC and silica‐reinforced SBR decreased with the decreasing of BCC contents in SBR matrix. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46219.