Mechanical properties and water absorption of fiber‐reinforced polypropylene composites prepared by bagasse and beech fiber

The present study investigates the tensile, flexural, notched Izod impact, and water absorption properties of bagasse and beech reinforced polypropylene (PP) composites as a function of fiber content. The surface of fibers was modified through the use of maleated polypropylene (MAPP) coupling agent. From this study, it was found that mechanical properties increase with an increase in fiber loading in both cases. However, the addition of wood fibers resulted in a decrease in impact strength of the composites. The water absorption property at varying fiber loading was evaluated and found maximum for the BA/PP composites. The weight gains for all specimens were less than 7%. In general, the results showed the usefulness of bagasse fiber as a good alternative and reinforcing agent for composite. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Injection‐molded high‐density polyethylene–hydroxyapatite–aluminum oxide hybrid composites for hard‐tissue replacement: Mechanical,biological, and protein adsorption behavior

In this article, we report the mechanical and biocompatibility properties of injection‐molded high‐density polyethylene (HDPE) composites reinforced with 40 wt % ceramic filler [hydroxyapatite (HA) and/or Al₂O₃] and 2 wt % titanate as a coupling agent. The mechanical property measurements revealed that a combination of a maximum tensile strength of 18.7 MPa and a maximum tensile modulus of about 855 MPa could be achieved with the injection‐molded HDPE–20 wt % HA–20 wt % Al₂O₃ composites. For the same composite composition, the maximum compression strength was determined to be 71.6 MPa and the compression modulus was about 660 MPa. The fractrography study revealed the uniform distribution of ceramic fillers in the semicrystalline HDPE matrix. The cytocompatibility study with osteoblast‐like SaOS2 cells confirmed extensive cell adhesion and proliferation on the injection‐molded HDPE–20 wt % HA–20 wt % Al₂O₃ composites. The cell viability analysis with the 3(4,5‐dimethylthiazol‐2‐yl)‐2,5‐diphenyltetrazolium bromide assay revealed a statistically significant difference between the injection‐molded HDPE–20 wt % HA–20 wt % Al₂O₃ composites and sintered HA for various culture durations of upto 7 days. The difference in cytocompatibility properties among the biocomposites is explained in terms of the difference in the protein absorption behavior. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Long jute fiber‐reinforced polypropylene composite: Effects of jute fiber bundle and glass fiber hybridization

Two types of long jute fiber pellet consisting of twisted‐jute yarn (LFT‐JF/PP) and untwisted‐jute yarn (UT‐JF/PP) pellets are used to prepare jute fiber–reinforced polypropylene (JF/PP) composites. The mechanical properties of both long fiber composites are compared with that of re‐pelletized pellet (RP‐JF/PP) of LFT‐JF/PP pellet, which is re‐compounded by extrusion compounding. High stiffness and high impact strength of JF/PP composites are as a result of using long fiber. However, the longer fiber bundle consequently affects the distribution of jute fiber. The incorporation of 10 wt % glass fibers is found to improve mechanical properties of JF/PP composites. Increasing mechanical properties of hybrid composites is dependent on the type of JF/PP pellets, which directly affect the fiber length and fiber orientation of glass fiber within hybrid composites. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41819.     

Mechanical and water absorption behaviors of corn stalk/sisal fiber‐reinforced hybrid composites

In this study, corn stalk flour (CSF) was used as filler instead of wood flour (WF) to prepare poly(vinyl chloride) (PVC) based wood plastic composite (WPC). In order to enhance the mechanical properties of the WPC, sisal fiber (SF) was introduced as reinforcer. The mechanical and the water absorption behaviors of WPC were investigated in detail. The results indicated that the chemical structure of CSF proved by FTIR was similar to that of WF. The effect of the hybridization of SF and CSF on the mechanical and water absorption behaviors of CSF/SF/PVC composite was studied. It was found that the introduction of SF of 5 mm in length resulted in improvement of the mechanical properties and had little effect on water absorption behavior. Scanning electron microscopy was carried out to observe the fracture surface of the composite. The distribution of CSF and SF in PVC was analyzed. Meanwhile, the hybrid enhancement mechanism of SF in PVC matrix was discussed. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46405.     

Mechanical properties and viscoelastic behavior of basalt fiber‐reinforced polypropylene

In the present article, a series of commercial‐grade polypropylenes (PP) filled with different contents of short basalt fibers were studied. This composite material presented deterioration of both mechanical characteristics, for example, stress and strain at yield with increasing of the fiber content. On the other hand, the impact strength was fourfold higher than that of unfilled PP. A poor adhesion between the PP matrix and the basalt fibers was detected. This is why interfacial interactions were promoted by the adding of poly(propylene‐g‐maleic anhydride) (PP‐g‐MA). It was observed that the tensile properties of the obtained materials and their impact strengths increased significantly with increasing of the amount of PP‐g‐MA in the blend. The adhesion improvement was confirmed by scanning electron microscopy as well. Fourier transform infrared spectroscopy was applied to assess if any chemical interactions in the system PP/PP‐g‐MA/basalt fibers exist. Dynamic mechanical thermal analysis data showed an increase of the storage modulus with increasing fiber content. The conclusion was made that the modification of the PP matrix led to a higher stiffness but its value remained constant, irrespective of the PP‐g‐MA content. With increasing fiber content, damping in the β‐region decreased, but increase of the coupling agent content restored its value back to that of PP. The loss modulus spectra presented a strong influence of fiber content on the α‐relaxation process of PP. The position of the peaks of the above‐mentioned relaxation processes are discussed as well. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 523–531, 1999     

Mechanical and thermal properties of waste silk fiber‐reinforced poly(butylene succinate) biocomposites

This article reports the mechanical and thermal properties of poly(butylene succinate) (PBS) biocomposites reinforced with industrially available waste silk fibers, fabricated with varying fiber contents and lengths. The result indicates that use of waste silk fibers may be a potential as reinforcement for effectively improving the static and dynamic mechanical properties of a biodegradable polymer matrix resin, depending on the waste silk fiber content and length in the present biocomposite system. The “as‐separated” waste silk/PBS biocomposites showed the maximum tensile and flexural properties at a fiber loading of 40 wt %, and the “chopped” waste silk/PBS biocomposites showed the optimal strength and modulus with waste silk fibers of 12.7 mm length. The chopped waste silk fibers play a more contributing role in improving the mechanical properties of waste silk/PBS biocomposites than the as‐separated waste silk fibers at a fixed fiber loading. Above the glass transition temperature, the storage modulus of waste silk/PBS biocomposites was significantly greater than that of PBS resin, especially in the higher temperature region. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 4972–4980, 2006     

The effect of fiber concentration on mechanical and thermal properties of fiber‐reinforced polypropylene composites

A novel composite material consisting of polypropylene (PP) fibers in a random poly(propylene‐co‐ethylene) (PPE) matrix was prepared and its properties were evaluated. The thermal and mechanical properties of PP–PPE composites were studied by dynamic mechanical analysis (DMA) and differential scanning calorimetry (DSC) with reference to the fiber concentration. Although, by increasing PP fiber concentration in PPE, no significant difference was found in melting and crystallization temperatures of the PPE, the storage, and the tensile and flexural modulus of the composites increased linearly with fiber concentrations up to 50%, 1.5, 1.0, 1.3 GPa, respectively, which was approximately four times higher than that for the pure PPE. There is a shift in glass transition temperature of the composite with increasing fiber concentration in the composite and the damping peak became flatter, which indicates the effectiveness of fiber–matrix interaction. A higher concentration of long fibers (>50% w/w) resulted in fiber packing problems, difficulty in dispersion, and an increase in void content, which led to a reduction in modulus. Cox–Krenchel and Haplin–Tsai equations were used to predict tensile modulus of random fiber‐reinforced composites. A Cole–Cole analysis was performed to understand the phase behavior of the composites. A master curve was constructed based on time–temperature superposition (TTS) by using data over the temperature range from −50 to 90°C, which allowed for the prediction of very long and short time behavior of the composite. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 2260–2272, 2005     

Measurement and numerical prediction of fiber‐reinforced thermoplastics' thermal conductivity in injection molded parts

Recent improvements in injection molding numerical simulation software have led to the possibility of computing fiber orientation in fiber reinforced materials during and at the end of the injection molding process. However, mechanical, thermal, and electrical properties of fiber reinforced materials are still largely measured experimentally. While theoretical models that consider fiber orientation for the prediction of those properties exist, estimating them numerically has not yet been practical. In the present study, two different models are used to estimate the thermal conductivity of fiber reinforced thermoplastics (FRT) using fiber orientation obtained by injection molding numerical simulation software. Experimental data were obtained by measuring fiber orientation in injection molded samples' micrographs by image processing methods. The results were then compared with the numerically obtained prediction and good agreement between numerical and experimental fiber orientation was found. Thermal conductivity for the same samples was computed by applying two different FRT thermal conductivity models using numerically obtained fiber orientation. In the case of thermal conductivity, predicted results were consistent with experimental data measurements, showing the validity of the models. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39811.     

Mechanical and thermal conductive properties of fiber‐reinforced silica‐alumina aerogels

We report the formation of Al₂O₃‐SiO₂ fiber‐reinforced Al₂O₃‐SiO₂ aerogels with the content of fibers in the range from 40 wt% to 55 wt% by sol‐gel reaction, followed by supercritical drying. The structure and physical properties of fiber‐reinforced Al₂O₃‐SiO₂ aerogels are studied. We find that the fiber‐reinforced Al₂O₃‐SiO₂ aerogels can be resistant to the temperature of 1200°C. The integration of fibers significantly improves the mechanical properties of Al₂O₃‐SiO₂ aerogels. We find that the bending strength of fiber‐reinforced Al₂O₃‐SiO₂ aerogels increases 0.431 MPa to 0.755 MPa and the elastic modulus increases from 0.679 MPa to 1.153 MPa, when the content of fibers increases from 40 wt% to 50 wt%. The thermal conductivity of the fiber‐reinforced Al₂O₃‐SiO₂ aerogels is in the range from 0.0403 W/mK to 0.0545 W/mK, depending on the content of fibers.     

Morphology and mechanical investigation of microcellular injection molded carbon fiber reinforced polypropylene composite foams

Employing microcellular injection molding technology, carbon fiber (CF)/polypropylene (PP) composite foams have been prepared. The influences of injection molding conditions and CF amounts relating to the flexural and impact performances have also been studied. X-ray computed tomography scanning has been used for morphological observation. For the flexural specimens, although the solid skin and foamed core layers can be confirmed significantly, the intermediate layer is indistinct. Moreover, the stretched cells can be confirmed dramatically for the Charpy impact specimens. The cell density increases to 12.0 × 10³ cell/cm² when the nitrogen content is 1%. By contrast, the cell densities decrease with the injection speed and CF content increasing accordingly. Further, the maximum specific flexural modulus and Charpy impact strength of the foams can achieve 14 GPa/(g/cm³) and 6.2 kJ/m², respectively, at the CF content of 30 wt%. Finally, the microcellular structure with the highest cell density can be confirmed with the nitrogen content of 1 wt%, the injection speed of 50 mm/s and the CF content of 10 wt%. Obviously, the CF contents have shown strong influences on the mechanical behaviors of the CF/PP composite foams compared with nitrogen contents or injection speeds.     

Mechanical properties of injection‐molded isotactic polypropylene/roselle fiber composites

Natural fiber‐thermoplastic composite materials, based on their cost‐effectiveness and environmental friendliness, have attracted much interest both scientifically and technologically in recent years. Other advantages of natural fibers are good specific strength, less abrasion, and less irritation upon inhalation (in comparison with some common inorganic fillers). In the present contribution, roselle (Hibiscus sabdariffa L.) fibers were chosen and used as reinforcing fillers for isotactic polypropylene (iPP) for the first time, due mainly to the cost‐effectiveness and natural abundance on Thai soil. Processibility and mechanical properties of the resulting composites were investigated against the type and the mean size of the fibers. The results showed that the highest mechanical properties were observed when roselle bast fibers were incorporated. When whole‐stalk (WS) fibers (i.e., the weight ratio of bast and core fibers was 40 : 60 w/w) were used, moderate mechanical properties of the resulting composites were realized. The optimal contents of the WS fibers and the maleic anhydride‐grafted iPP compatibilizer that resulted in an improvement in some of the mechanical properties of the resulting composites were 40 and 7 wt %, respectively. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 3291–3300, 2006     

Effect of fiber surface treatment on the properties of biocomposites from nonwoven industrial hemp fiber mats and unsaturated polyester resin

Biocomposites were made with nonwoven hemp mats and unsaturated polyester resin (UPE). The hemp fiber volume fraction was optimized by mechanical testing. The effect of four surface treatments of industrial hemp fibers on mechanical and thermal properties of biocomposites was studied. The treatments done were alkali treatment, silane treatment, UPE (matrix) treatment, and acrylonitrile treatment. Bending strength, modulus of elasticity, tensile strength, tensile modulus, impact strength, storage modulus, loss modulus, and tan δ were evaluated and compared for all composites. The mechanical as well as thermal properties of the biocomposites improved after surface treatments. The properties of the above biocomposites were also compared with E‐glass–mat composite. To achieve balance in properties, a hybrid composite of industrial hemp and glass fibers was made. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 1055–1068, 2006     

Mechanical properties of short sisal fiber‐reinforced polypropylene composites: Comparison of experimental data with theoretical predictions

Sisal fibers were used for the reinforcement of a polypropylene (pp) matrix. Composites consisting of polypropylene reinforced with short sisal fibers were prepared by melt‐mixing and solution‐mixing methods. A large amount of fiber breakage was observed during melt mixing. The fiber breakage analysis during composite preparation by melt mixing was carried out using optical microscopy. A polynomial equation was used to model the fiber‐length distribution during melt mixing. The experimental mechanical properties of sisal/PP composites were compared with existing theoretical models such as the modified rule of mixtures, parallel and series models, the Hirsch model, and the Bowyer–Baders model. The dependence of the tensile strength on the angle of measurement with respect to fiber orientation also was modeled. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 602–611, 2003     

Investigations on physical,mechanical, morphological and water absorption properties of ramie/hemp/kevlar reinforced vinyl ester hybrid composites

Structural uses in the vehicle, aerospace, and sporting goods industries are being supplanted by hybrid composites that utilized natural fibers as reinforcements. The main focus of this work is to fabricate and characterize the ramie, hemp, and kevlar fabric reinforced hybrid vinyl ester composites. The composite laminates were fabricated via economically feasible and flexible hand lay-up technique. Overall six composites were prepared by varying the stacking sequence, including both hybrid and non-hybrid composites. The prepared composites were subjected to physical analysis (density, void fraction), mechanical tests (tensile, flexural, interlaminar shear, and impact test), morphological analysis (scanning electron microscopy), and water absorption test. The hybrid composites exhibited lesser void percentage than the non-hybrid composites. The mechanical properties were maximum for kevlar fabric skinned with core natural fabric reinforced composites (L-5, L-6) due to hybridization of highly strengthened kevlar fabrics. Moreover, the number fabric layers reinforced to achieve the standard thickness also affected the mechanical properties. All composite morphologies exhibited the same failure characteristics, including transverse interlaminar shear cracking, microbuckling, and fiber rip. The texture of the Kevlar yarns is uniform, but the texture of the natural fabric yarns is relatively less uniform. In comparison to the salt water medium, the percentage of water absorbed by composites in normal and distilled water was greater. This is due to the presence and accumulation of salt particles on the surface of the materials, which inhibits the action of water molecules, resulting in a drop in the proportion.     

Preparation and mechanical properties of high‐performance short ramie fiber‐reinforced polypropylene composites

Short ramie fiber (RF) was used to reinforce the polypropylene (PP). The composites were prepared in a twin‐screw extruder followed by injection molding. The experimental results showed that both the strength and the modulus of the composites increase considerably with increasing RF content. The tensile strength and flexural strength are as high as 67 and 80 MPa by the incorporation of ramie up to 30 wt %. To the best of our knowledge, this is one of the best results for short natural fiber‐reinforced PP composites. However, the preparation method in this study is more simple and economic. This short RF‐reinforced PP composites extend the application field for short‐nature fiber‐reinforced PP composites. Morphological analysis revealed that it is the high aspect ratio of the fiber and good interfacial compatibility that result in the high performance of the composites. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Investigation of mechanical properties of alumina nanoparticle‐loaded hybrid glass/carbon‐fiber‐reinforced epoxy composites

This research work investigates the tensile strength and elastic modulus of the alumina nanoparticles, glass fiber, and carbon fiber reinforced epoxy composites. The first type composites were made by adding 1–5 wt % (in the interval of 1%) of alumina to the epoxy matrix, whereas the second and third categories of composites were made by adding 1–5 wt % short glass, carbon fibers to the matrix. A fourth type of composite has also been synthesized by incorporating both alumina particles (2 wt %) and fibers to the epoxy. Results showed that the longitudinal modulus has significantly improved because of the filler additions. Both tensile strength and modulus are further better for hybrid composites consisting both alumina particles and glass fibers or carbon fibers. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39749.     

Morphology,thermal and mechanical properties of glass fiber‐reinforced crosslinkable poly(arylene ether nitrile)

Crosslinkable poly(arylene ether nitrile)/glass fiber (PEN/GF) composites with high thermal stabilities and mechanical properties were prepared by a economically and environmentally viable method of melt extrusion and injection molding. The feasibility of using PEN/GF composites was investigated by evaluating its morphological, rheological, thermal, and mechanical properties. The morphology shows a good dispersion and strong interfacial interaction between PEN and GF. Thermal studies reveal that the thermal stabilities of PEN/GF are improved significantly with increase of GF content. Mechanical investigation manifested that GFs have strengthening effect (increase in flexural, tensile, and impact strength) on the mechanical performance of PEN composites. Most importantly, crosslinking reaction of PEN/GF composites can further improve their mechanical performances, because a couple of GFs are agglomerated by thermal motion and strong interfacial adhesion and the local agglomeration does not break the global uniform distribution. This work shows that both the enhancement of GF content and the crosslinking reaction of PEN/GF composites are two key factors influencing the thermal and mechanical properties. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Mechanical performance of hybrid rice straw/sea weed polypropylene composites

Rice straw (Rs)/polypropylene (PP) composites were prepared in the different ratio of 5 : 95, 10 : 90, 15 : 85, 20 : 80, 25 : 75, and 30 : 70 (Rs wt % : PP wt %) by an injection molding process. This work investigated the tensile strength (TS), bending strength (BS), and impact strength (IS) of the composites. From the results, it is observed that Rs20 : PP80 mixture composite showed better performance with mechanical properties (TS = 26.2 MPa, BS = 58 N/mm², and IS = 1.7 KJ/mm²) among the composites prepared. Two hybrid composites were also fabricated using 20% Rs, 10% seaweed with 70% PP and 20% Rs, 30% seaweed with 70% PP. In between the two hybrid composites, superior mechanical behavior showed by the hybrid composite in ratio of Rs20 : Sw10 : PP70 with enhanced results such as TS = 28 MPa, BS = 68 N/mm², and IS = 2.5 KJ/mm². Water uptake, simulating weathering, and soil degradation test of different composites were also performed. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Mechanical properties and dynamic mechanical analysis of thermoplastic‐natural‐rubber‐reinforced short carbon fiber and kenaf fiber hybrid composites

The hybridization of thermoplastic natural rubber based on carbon fiber (CF) and kenaf fiber (KF) was investigated for its mechanical and thermal properties. Hybrid composites were fabricated with a melt‐blending method in an internal mixer. Samples with overall fiber contents of 5, 10, 15, and 20 vol % were subjected to flexural testing, and samples with up to 30% fiber content were subjected to impact testing. For flexural testing, generally, the strength and modulus increased up to 15 vol % and then declined. However, for impact testing, higher fiber contents resulted in an increment in strength in both treated and untreated composites. Thermal analysis was carried out by means of dynamic mechanical analysis on composites with 15 vol % fiber content with fractions of CF to KF of 100/0, 70/30, 50/50, 30/70, and 0/100. Generally, the storage modulus, loss modulus, and tan δ for the untreated hybrid composite were more consistent and better than those of the treated hybrid composites. The glass‐transition temperature of the treated hybrid composite was slightly lower than that of the untreated composite, which indicated poor damping properties. A scanning electron micrograph of the fracture surface of the treated hybrid composite gave insight into the damping characteristics. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Morphology and mechanical properties of injection‐molded ultrahigh molecular weight polyethylene/polypropylene blends and comparison with compression molding

The mechanical properties and morphology of UHMWPE/PP(80/20) blend molded by injection and compression‐molding were investigated comparatively. The results showed that the injection‐molded part had obviously higher Young's modulus and yield strength, and much lower elongation at break and impact strength, than compression‐molded one. A skin‐core structure was formed during injection molding in which UHMWPE particles elongated highly in the skin and the orientation was much weakened in the core. In the compression‐molded part, the phase morphology was isotropic from the skin to the core section. The difference in consolidation degree between two molded parts that the compression molded part consolidated better than the injection one was also clearly shown. In addition, compositional analysis revealed that there was more PP in the skin than core for the injection‐molded part, whereas opposite case occurred to the compression‐molded one. All these factors together accounted for the different behavior in mechanical properties for two molded parts. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009