Reactive compatibilization and performance evaluation of miscanthus biofiber reinforced poly(hydroxybutyrate‐co‐hydroxyvalerate) biocomposites

Dicumyl peroxide (DCP) initiated reactive compatibilization of poly(hydroxybutyrate‐co‐hydroxyvalerate) (PHBV)/miscanthus fibers (70/30 wt %) based biocomposite was prepared in a twin screw extruder followed by injection molding. In the presence of DCP, both the flexural and the tensile strength of the PHBV/miscanthus composites were appreciably higher compared with PHBV/miscanthus composite without DCP as well as neat PHBV. The maximum tensile strength (29 MPa) and flexural strength (51 MPa) were observed in the PHBV/miscanthus composite with 0.7 phr DCP. The enhanced flexural and tensile strength of the PHBV/miscanthus/DCP composites are attributed to the improved interfacial adhesion by free radical initiator. Unlike flexural and tensile strength, the modulus of the PHBV/miscanthus/DCP composites was found to slightly lower than the PHBV/miscanthus composite. The modulus difference in the PHBV/miscanthus composite with and without DCP has good agreement with the observed crystallinity. However, the flexural and tensile modulus of all the prepared biocomposites was at least two fold higher than the neat PHBV. The storage modulus value of the PHBV/miscanthus and PHBV/miscanthus/DCP biocomposites follows similar trend like tensile and flexural modulus. The melting temperature and crystallization temperature of PHBV/DCP and PHBV/miscanthus/DCP samples were considerably lower compared with the neat PHBV and PHBV/miscanthus composites. The surface morphology revealed that the PHBV/miscanthus/DCP composites have good interface with less fiber pull‐outs compared with the corresponding counterpart without DCP. This suggests that the compatibility between the matrix and the fibers is enhanced after the addition of peroxide initiator. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44860.     

Poly(lactic acid)-based biocomposites reinforced with kenaf fibers

Biodegradable thermoplastic-based composites reinforced with kenaf fibers were prepared and characterized. Poly(lactic acid) (PLA) was selected as polymeric matrix. To improve PLA/fibers adhesion, low amount of a proper reactive coupling agent, obtained by grafting maleic anhydride onto PLA, was added during matrix/fibers melt mixing. Compared with uncompatibilized composites, this compatibilization strategy induces a strong interfacial adhesion and a pronounced improvement of the mechanical properties. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Electrospinning of Poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) nanofibers with feature surface microstructure

The development of surface microstructure with specific features in electrospun nanofibers has attracted more and more attention in recent years. In this article, a common biological polyester, poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) (PHBV) was electrospinning into nanofibers with “coral‐like” surface microstructure by a conventional‐electrospinning setup. The effect of the process parameters on the microstructure in electrospun nanofibers were investigated via a series of experiments. The formation mechanism of this feature structure and cytotoxicity assays of PHBV membrane were also discussed. The water contact angle of the electrospun PHBV membrane was higher than that of the PHBV cast film due to a very‐rough fiber surface including porous beads when PHBV was electrospun from the concentration of 4 wt %. Because of special hole shape and size distribution, the physical structure of surface of PHBV electrospun fibers offered it special properties, such as specific‐surface area, hydrophilic–hydrophobic properties, adhesion properties of cells and biological substances, etc. The demonstrated method of form coral structure would contribute to the areas such as filtration, sensor, tissue engineering scaffolds, and carriers of drugs or catalysis. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Layer double hydroxides for enhanced poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) crystallization

Enabling the widespread utilization of poly[(3‐hydroxybutyrate)‐co‐(3‐hydroxyvalerate)] (PHBV) is strongly associated with enhancing its crystallization kinetics. In this article, we utilize a highly surface active (one reactive group per nanometer square) anion exchanged layered‐double hydroxide (LDH) functionalized by stearic acid to probe the crystallization kinetics of PHBV. Our prior work has shown that the addition of LDH decreases the cold crystallization and induces a melt recrystallization peak in PHBV. Since the melt‐recrystallization temperature shifted to higher temperature and its corresponding enthalpy increased with increasing LDH loading, this article is focused on understanding the effect of LDH on kinetics and energetics of PHBV crystallization. Both Avrami and Lauritzen–Hoffman modeling are utilized to develop a comprehensive understanding of thermal history effects through differential scanning calorimetry and polarized optical microscopy measurements. Five concentrations by weight of LDH are used: 1, 3, 5, and 7%. The results show that the addition of LDH promoted both primary and secondary nucleation at low concentrations but additional LDH resulted in primary nucleation alone. The crystallization rate and activation energy show a significant increase, which is accompanied by a decrease in the nucleation constant, the surface energy and the work of chain folding for PHBV crystallization. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2013     

Photografting polymerization of polyacrylamide on poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) films. II. Wettability and crystallization behaviors of poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate)‐graft‐polyacrylamide films

The wettability and crystallization behaviors of poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) (PHBV)‐graft‐polyacrylamide (PAM) films were studied. X‐ray photoelectron spectroscopy analyses illustrated that about 62 atom % of the total polar functionalities on the grafted film with 17% grafting percentage (GP) was amide groups. Wide‐angle X‐ray diffraction results suggest that grafted PAM induced defects in PHBV crystals and influenced their crystal structure. Differential scanning calorimetry (DSC) spectra showed the two melting regions, 60–90 and 145–170°C, of the imperfect PHBV crystals of the grafted films. Grafted PAM could suppress the recrystallization of PHBV, which was consistent with the polarizing optical microscopy results, in which the maximum PHBV spherulite diameter decreased from 350 μm for the PHBV film to 50 μm for the film with 53% GP. In addition, DSC studies revealed that the crystallinity of the grafted films decreased with increasing GP, which facilitated the diffusion of water into the films. The water contact angle of grafted films decreased and the water‐swelling percentage increased as GP went up. These results demonstrate the potential of PHBV‐g‐PAM for wettable surface constructs in tissue engineering applications. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Effect of graft modification with poly(N‐vinylpyrrolidone) on thermal and mechanical properties of poly (3‐hydroxybutyrate‐co‐3‐hydroxyvalerate)

Poly(N‐vinylpyrrolidone) (PVP) groups were grafted onto poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) (PHBV) backbone to modify the properties of PHBV and synthesize a new novel biocompatible graft copolymer. The effect of graft modification with PVP on the thermal and mechanical properties of PHBV was investigated. The thermal stability of grafted PHBV was remarkably improved while the melting temperature (T_m) was almost not affected by graft modification. The isothermal crystallization behavior of samples was observed by polarized optical microscopy and the results showed that the spherulitic radial growth rates (G) of grafted PHBV at the same crystallization temperature (T_c) decreased with increasing graft yield (graft%) of samples. Analysis of isothermal crystallization kinetics showed that both the surface free energy (σ_e) and the work of chain‐folding per molecular fold (q) of grafted PHBV increased with increasing graft%, implying that the chains of grafted PHBV are less flexible than ungrafted PHBV. This conclusion was in agreement with the mechanical testing results. The Young's modulus of grafted PHBV increased while the elongation decreased with increasing graft%. The hydrophilicity of polymer films was also investigated by the water contact angle measurement and the results revealed that the hydrophilicity of grafted PHBV was enhanced. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Blends of polylactide and poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) with low content of hydroxyvalerate unit: Morphology,structure, and property

The Polylactide (PLA)/poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) (PHBV) blends with four different weight ratios were prepared by melt mixing. PLA and PHBV in PLA/PHBV blends were immiscible while the weak interaction between PLA and PHBV existed. The PHBV domains below 2 μm were dispersed in PLA matrix uniformly. The addition of PHBV made the crystallization of PLA easier due to PHBV acting as nucleating agent. PLA spherulites in PLA/PHBV blends presented various banded structures. In addition, the crystallinity of neat PLA was lower than those of PLA/PHBV blends. With the increase of PHBV content in PLA/PHBV blends, the crystallinity of PLA/PHBV blends increased. PHBV could enhance significantly the toughness of PLA. However, with the increase of PHBV content, the yield stress (σ_y), tensile modulus (E), and the yield strain (ε_y) of PLA/PHBV blends decreased gradually. In addition, incorporation of PHBV to PLA caused a transformation from an optical transparent to an opaque system. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42689.     

Lignocellulosic flour‐reinforced poly(hydroxybutyrate‐co‐valerate) composites

Residual lignocellulosic flour from spruce and ground olive stone was used as a natural filler in poly(hydroxybutyrate‐co‐valerate) (PHBV)‐based composites. The morphology and the thermal properties of these composites were investigated by scanning electron microscopy and differential scanning calorimetry, respectively. Lignocellulosic fillers acted as nucleating sites for the crystallization of PHBV and strongly enhanced its degree of crystallinity. Dynamic mechanical analysis and tensile properties of these materials were also studied. A significant reinforcing effect was displayed by dynamic mechanical analysis at temperatures higher than the glass–rubber transition of the matrix. In addition, for low‐particle‐size spruce, a stabilization of the modulus was observed up to 500 K. High‐strain tensile properties did not show any reinforcing effect. This apparent disagreement was explained by the poor adhesion between the hydrophilic lignocellulosic filler and the hydrophobic polymeric matrix. To validate this hypothesis, the experimental data were compared with predicted data involving the percolation concept. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 1302–1315, 2003     

Poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) and Poly(propylene carbonate) Blends: an Efficient Method to Finely Adjust Properties of Functional Materials

Polyhydroxyalkanoate (PHA) and poly(propylene carbonate) (PPC) are blended in order to investigate their mutual contributions in terms of functional properties. A wide range of blend composition is processed through extrusion from dry blends. Droplet‐matrix morphology is observed for all samples. Thermal investigations reveal the PPC effect on the PHA crystallization process with a decrease and broadening of the crystallization temperature window and on the depression of its glass transition temperature. This investigation also confirms the as yet un‐reported non‐miscibility of this kind of blend. However, a slight phase interaction is expected since thermal behavior of PHA is impacted. The fragile behavior of PHA is balanced by the high ductility of PPC. The weak strain at break of PHA can thus be increased by up to 200% although a significant amount of PPC is needed to start modifying this property. Stress at break and modulus are linearly decreased from pure PHA to pure PPC values. PPC also acts as an impact modifier for PHA. In terms of barrier properties, PHA brings a large contribution even at low content to the initially high oxygen and water vapor permeability of PPC.

     

Study on the poly(3‐hydroxybutyrate‐co‐4‐hydroxybutyrate)‐based nanocomposites reinforced by surface modified nanocrystalline cellulose

As a kind of reinforcing agent, the application of nanocrystalline cellulose (NCC) is widely limited in hydrophobic polymers owing to its rich hydroxyl surface. In this study, NCC was modified with lauric acid/p‐toluensulfonyl chloride mixture, then the modified nanocrystalline cellulose (mNCC) was incorporated into biopolyester poly(3‐hydroxybutyrate‐co‐4‐hydroxybutyrate) (P(3,4)HB) by solution casting to prepare P(3,4)HB/mNCC nanocomposites. The prepared mNCC and P(3,4)HB/mNCC nanocomposites were characterized by Fourier transform‐infrared, X‐ray diffraction, contact angle test, transmission electron microscopy, scanning electron microscopy, differential scanning calorimetric, polarized optical microscope, dynamic mechanical analysis, and thermogravimetric analysis. The results show that the crystallinity and mechanical properties of P(3,4)HB are greatly improved due to the fact that NCC can be modified successfully and the mNCC can distribute uniformly in nanoscale in the matrix with good compatibility along the interface. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 2015–2022, 2013     

Miscibility and crystallization behavior of biodegradable poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate)/phenolic blends

Poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) (PHBV)/phenolic blends are new miscible crystalline/amorphous polymer blends prepared via solution casting method in this work, as evidenced by the single composition dependent glass transition temperature. The measured T_gs can be well fitted by the Kwei equation with a q value of 13.6 for the PHBV/phenolic blends, indicating that the interaction between the two components is strong. The negative polymer–polymer interaction parameter, obtained from the melting depression of PHBV using the Nishi‐Wang equation, indicating the thermal miscibility of PHBV and phenolic. The spherulitic morphology and crystal structure of PHBV/phenolic blends were studied with polar optical microscopy and wide angle X‐ray diffraction compared with those of neat PHBV. It is found that the growth rates of PHBV in the blends are lower than that in neat PHBV at a given crystallization temperature, and the crystal structure of PHBV is not modified by the presence of phenolic in the PHBV/phenolic blends, but the crystallinity decrease with the increasing of phenolic. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Compatibilization of poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate)–poly(lactic acid) blends with diisocyanates

Poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) (PHBV) was blended with poly(lactic acid) (PLA) with various reactive processing agents to decrease its brittleness and enhance its processability. Three diisocyanates, namely, hexamethylene diisocyanate, poly(hexamethylene diisocyanate), and 1,4‐phenylene diisocyanate, were used as compatibilizing agents. The morphology, thermomechanical properties, and rheological behavior were investigated with scanning electron microscopy, thermogravimetric analysis, differential scanning calorimetry, tensile testing, dynamomechanical thermal analysis in torsion mode (dynamic mechanical analysis), and oscillatory rheometry with a parallel‐plate setup. The presence of the diisocyanates resulted in an enhanced polymer blend compatibility; this led to an improvement in the overall mechanical performance but did not affect the thermal stability of the system. A slight reduction in the PHBV crystallinity was observed with the incorporation of the diisocyanates. The addition of diisocyanates to the PHBV–PLA blend resulted in a notable increase in the final complex viscosity at low frequencies when compared with the same system without compatibilizers. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44806.     

Drug release from electrospun fibers of poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) grafted with poly(N‐vinylpyrrolidone)

Poly(N‐vinylpyrrolidone) (PVP) groups were grafted onto poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) (PHBV) backbone to modify the properties of PHBV and synthesize a new novel biocompatible graft copolymer. Based on these graft copolymers, electrospun fiber mats and commonly cast films were explored as drug delivery vehicles using tetracycline hydrochloride as a model drug. Toward that end, the fibers were electrospun and the films were cast from chloroform solutions containing a small amount of methanol to solubilize the drug. The Brookfield viscosities of the solution were determined to achieve the optimal electrospinning conditions. The vitro release of the tetracycline hydrochloride from these new drug delivery systems was followed by UV–vis spectroscopy. To probe into the factors affected on the release behavior of these drug delivery systems, their water absorbing abilities in phosphate buffer solution were investigated, together with their surface hydrophilicity, porosity and crystallization properties were characterized by water contact angles, capillary flow porometer, DSC, and WAXD, respectively. The morphological changes of these drug delivery vehicles before and after release were also observed with SEM. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Mechanical and thermal properties of poly(butylene succinate)/poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) biodegradable blends

Biodegradable polymer blends of poly(butylene succinate) (PBS) and poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) (PHBV) were prepared with different compositions. The mechanical properties of the blends were studied through tensile testing and dynamic mechanical thermal analysis. The dependence of the elastic modulus and strength data on the blend composition was modeled on the basis of the equivalent box model. The fitting parameters indicated complete immiscibility between PBS and PHBV and a moderate adhesion level between them. The immiscibility of the parent phases was also evidenced by scanning electron observation of the prepared blends. The thermal properties of the blends were studied through differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). The DSC results showed an enhancement of the crystallization behavior of PBS after it was blended with PHBV, whereas the thermal stability of PBS was reduced in the blends, as shown by the TGA thermograms. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42815.     

Poly(hydroxybutyrate‐co‐hydroxyvalerate)/titanium dioxide nanocomposites: A degradation study

Nanocomposites, based on a poly(hydroxybutyrate‐co‐hydroxyvalerate) (PHBV) matrix and titanium dioxide (TiO₂) nanoparticles and fabricated with a solvent‐casting technique, were characterized with differential scanning calorimetry, thermogravimetric analysis, scanning electron microscopy, and Fourier transform infrared spectroscopy. The content of TiO₂ nanoparticles varied between 0.5 and 10 wt %. Degradation studies, including hydrolytic degradation in a strong base medium (1N NaOH) and degradation under ultraviolet light at 365 nm, were performed. It was confirmed that the inorganic filler had no great influence on thermal properties such as the melting and crystallization temperatures. Improved degradation temperatures were also confirmed with the increase in the filler content. Degradation observations confirmed significant increases in hydrolytic erosion with the filler content increasing in comparison with the degradation of a pure PHBV film. Also, the photocatalytic activity of the inorganic filler TiO₂ in all investigated composites [irradiated at λ = 365 nm and immersed in a liquid medium (H₂O)] was evaluated. The degraded samples were analyzed with Fourier transform infrared spectroscopy, which confirmed their increased crystallinity. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Miscibility and Physical Properties of Poly(3‐hydroxybutyrate‐co‐3‐hydroxyhexanoate)/Poly(ethylene oxide) Binary Blends

In order to improve some inferior physical properties of bacterial poly(3‐hydroxybutyrate‐co‐3‐hydroxyhexanoate) [P(3HB‐co‐3HHx)] by blending with PEO, the miscibility, spherulite morphology, crystallization behavior and mechanical properties of P(3HB‐co‐3HHx)/PEO binary biodegradable polymer blends were investigated. A good miscibility between P(3HB‐co‐3HHx) with a 3HHx unit content of 11 mol‐% and PEO in the amorphous state was found when the PEO weight fraction was 10 wt.‐%, while the miscibility decreased dramatically when the PEO weight fraction exceeded 20 wt.‐%. Strongly depending on the blend composition, the mechanical properties of P(3HB‐co‐3HHx) was found to be significantly improved by blending with PEO with a weight fraction of ≈5–17.5 wt.‐%.

     

The morphology and thermal properties of multi‐walled carbon nanotube and poly(hydroxybutyrate‐co‐hydroxyvalerate) composite

Nanocomposites based on poly(hydroxybutyrate‐co‐hydroxyvalerate) (PHBV) and multi‐walled carbon nanotubes (MWNTs) were prepared by solution processing. Ultrasonic energy was used to uniformly disperse MWNTs in solutions and to incorporate them into composites. Microscopic observation reveals that polymer‐coated MWNTs dispersed homogenously in the PHBV matrix. The thermal properties and the crystallization behavior of the composites were characterized by thermogravimetric analysis, differential scanning calorimetry and wide‐angle X‐ray diffraction, the nucleant effect of MWNTs on the crystallization of PHBV was confirmed, and carbon nanotubes were found to enhanced the thermal stability of PHBV in nitrogen. Copyright © 2004 Society of Chemical Industry     

Study on the poly(3‐hydroxybutyrate‐co−4‐hydroxybutyrate)‐based composites toughened by synthesized polyester polyurethane elastomer

In this study, polycaprolactone(PCL)‐based polyurethane (PU) elastomer containing 45 wt % hard segment component was synthesized and characterized by fourier transform infrared spectroscopy, gel permeation chromatography, and X‐ray diffraction. As a toughening agent, the as‐synthesized PU was incorporated into biodegradable poly(3‐hydroxybutyrate‐co‐4‐hydroxybutyrate) [P(3,4)HB] by solution casting to prepare P(3,4)HB/PU composites. The microstructure and properties of P(3,4)HB/PU composites were investigated using transmission electron microscopy, X‐ray diffraction, tensile testing, scanning electron microscopy, differential scanning calorimetry, thermogravimetric analysis, and activated sludge degradation testing. The results show that PU can disperse well in a P(3,4)HB matrix. The elongation at break of P(3,4)HB/PU composites is remarkably increased while the yield strength and elastic modulus are decreased with an increase in PU content. At the same time, it is found that the fracture characteristic of P(3,4)HB is obviously transformed from brittleness into ductility with a gradual increase in PU loading. Moreover, the thermal stability of P(3,4)HB/PU composites is significantly improved compared with that of pure P(3,4)HB. In addition, the biodegradation rate of P(3,4)HB/PU composites is evidently reduced with the increase of PU content in the activated sludge degradation testing. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42740.     

Miscibility,crystallization kinetics,and mechanical properties of poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate)(PHBV)/poly(3‐hydroxybutyrate‐co‐4‐hydroxybutyrate)(P3/4HB) blends

Poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate)(PHBV)/poly(3‐hydroxybutyrate‐co‐4‐hydroxybutyrate) (P3/4HB) blend films were prepared by solvent‐cast method. The nonisothermal crystallization results showed that PHBV and P3/4HB are miscible due to a single glass transition temperature (T_g), which is dependent on blend composition. The isothermal crystallization results demonstrate that the crystallization rate of PHBV becomes slower after adding amorphous P3/4HB with 19.2 mol% 4HB, which could be proved through depression of equilibrium melt point ($T_m^o$ ) from 183.7°C to 177.6°C. For pure PHBV and PHBV/P3/4HB (80/20) blend, the maximum crystallization rate appeared at 88°C and 84°C, respectively. FTIR analysis showed that PHBV/P3/4HB blend films would maintain the helical structure, similar to pure PHBV. Meanwhile, with increasing P3/4HB content, the inter‐ and intra‐interactions of PHBV and P3/4HB decrease gradually. Besides, a lower elastic modulus and a higher elongation at break were obtained, which show that the addition of P3/4HB would make the brittle PHBV to ductile materials. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Drying biodegradable poly(hydroxybutyrate‐co‐3‐hydroxyvalerate) gels in the elongated state to improve their mechanical properties

Polyhydroxyalkanoates are a class of biodegradable polymers that may be used more as environmentally friendly materials if their mechanical properties can be improved. We approached this goal by modifying poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) with a well‐established processing technique involving crosslinking the polymer chains and then drying a swollen gel of the network under uniaxial strain. The mechanical properties of the resulting oriented films were determined in continuous extension as a function of the degree of crosslinking and the extent of strain during the drying process. Crosslinking invariably improved the toughness. Similarly, the subsequent orientation of the process generally increased the toughness as well, but in some cases, a reduction in the extensibility offset the increase in the ultimate stress at break and yielded reduced values of the toughness. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 95: 1519–1523, 2005