Preparation and properties of water‐borne polyurethane with branched straight aliphatic chains

Water‐borne polyurethane with branched straight aliphatic chains (CWPU) was prepared and characterized by FTIR and TEM. The relationship between structure and water‐resistance of CWPU was studied. The results showed that the particle size of CWPU emulsion increases and the round particle turns into the spindle‐shaped particle with increasing of content of branched straight aliphatic chains. However, the particle size of CWPU emulsion is not sensitive to the increases of length of branched straight aliphatic chains. The water‐resistance and hydrophobic property of CWPU film increase with the increase of content and length of branched straight aliphatic chains. It is attributed to the hydrophobic layer of aliphatic chains enriched on the surface of CWPU film. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Synthesis and properties of novel rosin‐based water‐borne polyurethane

A series of novel rosin‐based water‐borne polyurethanes (RWPUs) was prepared from fumaropimaric acid polyester polyol (FAPP) synthesised from rosin acid. Emulsions of the prepared RWPUs were investigated by transmission electron microscopy, and dried films of the emulsions were characterised by Fourier transform infrared spectroscopy, thermogravimetric analysis, X‐ray diffraction and differential scanning calorimetry. Other properties including water absorption, tensile strength, elongation at break, and antibacterial activity of the RWPUs were also determined. The results suggest that RWPU prepared with 35 wt% FAPP has good potential for applications, with improved mechanical properties, thermal stability and water resistance. The RWPU showed excellent antimicrobial properties in killing both Gram‐negative Escherichia coli and Gram‐positive Staphylococcus aureus. Copyright © 2011 Society of Chemical Industry     

Silicon‐containing anionic water‐borne polyurethane with covalently bonded reactive dye

A silicon‐containing water‐borne polyurethane (PU) polymer with hydroxyl side groups was synthesized that was stable in basic conditions and also capable of reacting with a reactive dye to form a covalently bonded dye molecule. The silicon‐containing anionic water‐borne PU prepolymer was synthesized from H₁₂‐4,4′‐diphenylmethane diisocyanate (H₁₂‐MDI), polytetramethylene glycol, polydimethylsiloxane (PDMS), 2,2′‐bis(hydroxymethyl), propionic acid (anionic centers), and triethyleneamine using the prepolymer mixing method. Water was then added to emulsify and disperse the resin to form an anionic water‐borne PU prepolymer. N‐(2‐Hydroxyethyl ethylene diamine) (HEDA) was used to extend the prepolymer to form a water‐borne PU polymer with a side chain of hydroxyl groups, which can further react with the reactive dye to form a dyed PU. The reactive dye of chlorosulfuric acid esters of sulfatoethyl sulfones can react with the water‐borne PU polymer. Behaviors of alkali resistance and dyeing properties were observed. In consideration of thermal properties, the dye‐grafted PU polymers exhibited lower glass‐transition temperatures for soft segments and hard segments than those without dye. Concerning mechanical properties, it was found that the modulus and the strength of the dyed PU polymers decreased with grafting of the dye molecule, but elongation at break was increased. The alkali resistance increased with PDMS content. For dye‐uptake properties, the percentage of dye grafting was over 90%. Also, the dye‐grafted PU exhibited a lower percentage of dye migration than that of polymers with ethylene diamine instead of HEDA as a chain extender, and showed greater colorfastness to light. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2045–2052, 2003     

Physical properties of water‐blown rigid polyurethane foams from vegetable oil‐based polyols

Fifty vegetable oil‐based polyols were characterized in terms of their hydroxyl number and their potential of replacing up to 50% of the petroleum‐based polyol in waterborne rigid polyurethane foam applications was evaluated. Polyurethane foams were prepared by reacting isocyanates with polyols containing 50% of vegetable oil‐based polyols and 50% of petroleum‐based polyol and their thermal conductivity, density, and compressive strength were determined. The vegetable oil‐based polyols included epoxidized soybean oil reacted with acetol, commercial soybean oil polyols (soyoils), polyols derived from epoxidized soybean oil and diglycerides, etc. Most of the foams made with polyols containing 50% of vegetable oil‐based polyols were inferior to foams made from 100% petroleum‐based polyol. However, foams made with polyols containing 50% hydroxy soybean oil, epoxidized soybean oil reacted with acetol, and oxidized epoxidized diglyceride of soybean oil not only had superior thermal conductivity, but also better density and compressive strength properties than had foams made from 100% petroleum polyol. Although the epoxidized soybean oil did not have any hydroxyl functional group to react with isocyanate, when used in 50 : 50 blend with the petroleum‐based polyol the resulting polyurethane foams had density versus compressive properties similar to polyurethane foams made from 100% petroleum‐based polyol. The density and compressive strength of foams were affected by the hydroxyl number of polyols, but the thermal conductivity of foams was not. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Preparation and properties of molded blends of wheat gluten and cationic water‐borne polyurethanes

Cationic water‐borne polyurethanes (CWPU) were prepared and blended with wheat gluten (WG) in aqueous dispersion. The freeze‐dried blend powders of WG/CWPU were thermally compression‐molded into sheets. The tensile strength of the WG/CWPU blends decreased with increasing CWPU content, showing a relationship between the composition of the sheets and their mechanical properties. FTIR spectra reveal that the free carbonyl in the blend results in a decrease in the hydrogen‐bonding interaction of the WG. SEM images show that the morphology of the cross‐sections of the blends is homogenous. The dynamic thermal behavior of the blends illustrates that the WG is plasticized by CWPU, with the result that the relaxation transition of the WG becomes broader and the temperature transition of WG changes slightly. The water resistance of the WG was also improved by blending it with the CWPU. Biodegradation of the blends in soil resulted in a loss in mass of the samples of more than 60% w/w after burial for 15 days. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Physical properties of water‐blown rigid polyurethane foams containing epoxidized soybean oil in different isocyanate indices

To explore the potential of isocyanate usage reduction, water‐blown rigid polyurethane foams were made by replacing 0, 20, and 50% of Voranoll® 490 in the B‐side of the foam formulation by epoxidized soybean oil (ESBO) with an isocyanate index ranging from 50 to 110. The compressive strength, density, and thermal conductivity of foams were measured. The foam surface temperature was monitored before and throughout the foaming reaction as an indirect indication of the foaming temperature. Increasing ESBO replacement and/or decreasing isocyanate index decreased the foam's compressive strength. The density of the foam decreased while decreasing the isocyanate index to 60. Further decrease in isocyanate index resulted in foam shrinkage causing a sharp increase in the foam density. The thermal conductivity of foams increased while decreasing the isocyanate index and increasing the ESBO replacement. Mathematical models for predicting rigid polyurethane foam density, compressive strength, and thermal conductivity were established and validated. Similar to compressive strength, the foaming temperature decreased while decreasing the isocyanate index and increasing the ESBO replacement. Because of the lower reactivity of ESBO with isocyanate, the rate of foaming temperature decrease with decreasing isocyanate index was in the order of 0% > 20% > 50% ESBO replacement. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

FTIR, 1H‐NMR spectra,and thermal characterization of water‐based polyurethane/acrylic hybrids

Polyurethane (PU) polymer was synthesized following a prepolymer mixing process, by polyaddition of isophorone diisocyanate (IPDI), poly(propylene glycol) (PPG), 2‐hydroxyethyl methacrylate (HEMA), and 2,2‐bis(hydroxymethyl)propionic acid (DMPA). The PU anionomer having 2‐ethoxymethacrylate terminal groups was dispersed in water by prior neutralization of carboxylic acid groups of DMPA with triethylamine (TEA), chain extended with hydrazine (HZM) in water and a dispersion polymerization with methyl methacrylate/n‐butyl acrylate/acrylic acid mixture was performed. The above polymerization reactions lead to the formation of PU/acrylic hybrids having a chemical bond between PU and acrylic moieties. Acrylic content was varied from 0 to 50 wt % and samples were purified to eliminate oligomers and impurities before characterization. The FTIR and ¹H‐NMR spectra of these purified hybrid samples were obtained and bands and peaks assignments were discussed. Thermal properties (DSC and TGA) were also discussed. Breaking hydrogen bonds is the main reason for changes in properties with increasing acrylic content. Particle size data of dispersions is also presented and discussed. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Polyelectrolyte complex beads composed of water‐soluble chitosan/alginate: Characterization and their protein release behavior

Polyelectrolyte complex (PEC) beads were prepared from water‐soluble chitosan (WSC) and alginate complex solution with different ratios by dropping method, and all procedures used were performed in aqueous medium at neutral environment. The structure and morphology of the beads were characterized by IR spectroscopy and scanning electron microscopy (SEM). IR spectroscopy confirmed the electrostatic interactions between amino groups of WSC and carboxyl groups of alginate. SEM showed internal section of the PEC bead, which had porous structure compared with compact structure of alginate beads. The swelling behavior, encapsulation efficiency, and release behavior of bovine serum albumin (BSA) from the beads at different pHs were investigated. PEC beads demonstrated different responses to pH from alginate beads. The ratio of WSC to alginate influenced the encapsulation and release of BSA. At pH 1.2, small amount (< 15%) of BSA was released from the PEC beads except AC12. However, at pH 7.4, a large amount (> 80%) of BSA was released from AL in the first 3 h due to the rapid disintegration of the beads, whereas BSA release was retarded from complex beads due to the forming of PEC. The results suggested that the WSC/alginate beads could be a suitable polymeric carrier for site‐specific protein drug delivery in the intestine. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 4614–4622, 2006     

Comparative study of physical properties of water‐blown rigid polyurethane foams extended with commercial soy flours

The use of renewable resources (mainly carbohydrates) in rigid polyurethane foam has been known to offer several advantages, such as increased strength, improved flame resistance, and enhanced biodegradability. Less attention has been directed to inexpensive protein‐based materials, such as defatted soy flour. The objectives of this study were to develop water‐blown rigid polyurethane foams, containing defatted soy flour, that have acceptable or improved physical properties which also lower the cost of the foam formulation and to compare the properties of developed foams extended with three kinds of commercial soy flour. Water‐blown low‐density rigid polyurethane foams were prepared with poly(ether polyol)s, polymeric isocyanates, defatted soy flour, water, a catalyst mixture, and a surfactant. Soy flour and the initial water content were varied from 0 to 40% and from 4.5 to 5.5% of the poly(ether polyol) content, respectively. A standard laboratory mixing procedure was followed for making foams using a high‐speed industrial mixer. After mixing, the mixture was poured into boxes and allowed to rise at ambient conditions. Foams were removed from boxes after 1 h and cured at room temperature for 24 h before measurement of the thermal conductivity and for 1 week before other property tests. Foam properties were determined according to ASTM procedures. Measurement of the physical properties (compressive strength, modulus, thermal conductivity, and dimensional stability under thermal and humid aging) of these foams showed that the addition of 10–20% of three kinds of soy flour imparted water‐blown rigid polyurethane foams with similar or improved strength, modulus, insulation, and dimensional stability. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 10–19, 2001     

Synthesis of anionic water‐borne polyurethane with the covalent bond of a reactive dye

We successfully synthesized an anionic water‐borne polyurethane (PU) capable of reacting with a reactive dye to form a covalent bond with the dye molecule. The anionic water‐borne PU was synthesized and grafted with the reactive dye to form a dyed PU. First, the PU prepolymer was synthesized from 4,4′‐methylene bis(isocyanatocyclohexane), poly(tetramethylene glycol), 2,2′‐bis(hydroxymethyl) propionic acid (as an anionic center), and triethyleneamide (as a neutralizer). Then, pure water was added to emulsify and disperse the prepolymer to form an anionic water‐borne PU prepolymer. Finally, the extender N‐(2‐hydroxyethyl) ethylene diamine was used to extend the anionic water‐borne prepolymer to form a PU polymer with hydroxyl groups that could further react with the reactive dye molecule. With respect to the heating properties, the dyed PU polymers exhibited higher glass‐transition temperatures of the hard segment than those without dye molecules. However, neither the glass‐transition temperature of the soft segment nor the melting temperature of the soft segment varied in the presence of dye molecules, but they were changed with various chain lengths of the soft segment. As for the mechanical properties, the modulus and strength of the dyed PU polymers decreased because of the bulkiness of their dye molecules, but the breaking elongation increased. Moreover, the inherent viscosity decreased in the presence of the dye molecules. As for the dyeing properties, the percentage of dye grafting was greater than 90%. The dye‐grafted PU exhibited a lower percentage of migration than PU extended with ethylene diamine (without hydroxy groups) and also showed a higher grade of colorfastness to light. © 2002 John Wiley & Sons, Inc. J Appl Polym Sci 84: 797–805, 2002; DOI 10.1002/app.10336     

Physical properties of lignin‐based polypropylene blends

The alkylation of kraft lignin with bromododecane was carried out to improve the compatibility with polypropylene (PP). The feasibility of PP/alkylated lignin composite was studied. It was found that the lignin could serve as fire retardant and toughening agent for PP matrix. Moreover, the higher lignin portion of the composites exhibited obvious damping effect. Although scanning electron micrographic observations indicated that PP‐lignin adhesion was improved by the alkylation, additional benefits were only obtained from impact behavior. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers     

Mechanical and thermal properties of phenolic/glass fiber foam modified with phosphorus‐containing polyurethane prepolymer

Phenolic foam exhibits outstanding flame, smoke and toxicity properties, good insulation properties and low production costs. However, the brittleness and pulverization of phenolic foam have severely limited its application in many fields. In this study, a novel phosphorus‐containing polyurethane prepolymer (DOPU) modifier was firstly synthesized, and then the foaming formula and processing of toughening phenolic foam modified with DOPU and glass fiber were explored. The structure and reactive behavior of prepolymer and phenolic resin were investigated using Fourier transform infrared spectroscopy. The effects of DOPU and glass fiber on the apparent density, compressive strength, bending strength and water absorption were investigated. The results suggested that the apparent density, compressive strength and bending strength of modified phenolic foam tended to increase irregularly with increasing content of DOPU. The addition of DOPU led to lower water absorption of glass fiber‐filled foam. Thermal stability and flame retardancy were examined using thermogravimetric analysis and limiting oxygen index (LOI) tests. It was found that foam with 3% DOPU and 0.5% glass fiber added exhibited good thermal stability and high char yields. The LOI value of modified phenolic foams decreased with increasing DOPU content, but it still remained at 41.0% even if the amount of modifier loaded was 10 wt%. © 2012 Society of Chemical Industry     

Low-pressure plasma surface modification of polyurethane films with chitosan and collagen biomolecules

Polyurethane (PU) was synthesized using castor oil and a trade grade of hexamethylene diisocyanate, and then PU films were prepared for wound dressing applications. The PU films were then plasma treated with the low-pressure nitrogen plasma to functionalize with peroxide and hydroperoxide groups in order to attach with acrylic acid monomers. Therefore, the polyacrylic acid polymer branches were formed on the film surfaces. Carboxylic acid groups were activated by N-(3-dimethylaminopropyl)-N′-ethyl carbodiimide hydrochloride/N-hydroxysuccinimide and bonded with chitosan and collagen biomolecules. Untreated, nitrogen plasma treated, polyacrylic acid grafted, and finally chitosan and collagen-immobilized PU films were characterized by several tests. The tests included the attenuated total reflectance Fourier transform infrared spectroscopy, static contact angle, atomic force microscopy, scanning electron microscopy, fibroblast L929 cell culture, and antibacterial activity assay to evaluate their in vitro cytocompatibility. The results confirmed that chitosan and collagen were immobilized successfully on the PU surfaces. The chitosan-immobilized PU and collagen-immobilized PU improved the adhesion and proliferation of fibroblast cells compared to untreated PU films. The chitosan-modified PU films exhibit the best antibacterial properties. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47567.     

DNA delivery using low molecular water‐soluble chitosan nanocomplex as a biomedical device

We investigate the potential of low molecular water‐soluble chitosan (LMWSC), LMWSC–methoxy polyethylene glycol (MPEG) [LCP], and LMWSC–MPEG–cholesterol (LCP–Ch) as a gene carrier. LMWSC with free‐amine group was formed at the low weight ratio, above a 1:2 weight ratio of plasmid DNA:LMWSC. LCP and LCP–Ch achieved complex formation of above 1:8 and 1:24 by reacting with MPEG and cholesterol (Ch) on the amine‐group, respectively. Particle sizes at the pH 6.5 and 7.0 were about 100–120 nm and 120–160 nm, respectively. The surface charge of the complex also depended on the pH. At pH 6.5, the surface charge of the complex was higher than that at pH 7.0. The zeta potential of the LCP modified with MPEG or of the LCP‐Ch modified with cholesterol has lower positive value than that of LMWSC because of the decrease of the positive charge. The morphologies of the complexes by transmission electron microscope were of spherelike shape with the average diameters of about 100–150 nm. Among the three gene carriers, LCP–Ch/plasmid DNA showed the highest gene expression owing to the hydrophobic interaction between cell surface and cholesterol. No cytotoxicity was observed in the gene carriers investigated in this study at various concentrations. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 3545–3551, 2006     

Application of enzymatically gelled chitosan solutions to water‐resistant adhesives

An investigation was undertaken on the application of dilute chitosan solutions gelled by tyrosinase‐catalyzed reaction with 3,4‐dihydroxyphenethylamine (dopamine). The tyrosinase‐catalyzed reaction with dopamine conferred water‐resistant adhesive properties to the semidilute chitosan solutions. The viscosity of the chitosan solutions increased highly by the tyrosinase‐catalyzed reaction and the subsequent reactions between o‐quinone compounds and chitosan. These highly viscous, gel‐like modified chitosan materials were allowed to spread onto the surfaces of the glass slides, which were tightly lapped together and held them in water. Tensile shear adhesive strength of over 400 kPa was observed for the modified chitosan samples. The increase in the amino group concentration of the chitosan solutions and the molecular mass of the chitosan used effectively led to the increase in adhesive strength of the glass slides. In addition, in the case where the chitosan solution was gelled by the enzymatic reaction with dopamine in the presence of poly(ethylene glycol), adhesive strength sharply increased at shorter reaction times concomitantly with the increase in the viscosity of the chitosan solutions because the tyrosinase activity effectively was retained by poly(ethylene glycol). © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 1818–1827, 2007     

Morphology and properties of stearate‐intercalated layered double hydroxide nanoplatelet‐reinforced thermoplastic polyurethane

In the past few years, layered double hydroxides (LDHs) with monolayer structure have been much studied for the development of polymer nanocomposites. LDHs with intercalated stearate anions form a bilayer structure with increased interlayer spacing and are expected to be better nanofillers in polymers. In the work reported, thermoplastic polyurethane (PU)/stearate‐intercalated LDH nanocomposites were prepared by solution intercalation and characterized. X‐ray diffraction and transmission electron microscopy confirmed the exfoliation at lower filler loading followed by intercalation at higher filler loading in PU matrix. As regards mechanical properties, these nanocomposites showed maximum improvements in tensile strength (45%) and elongation at break (53%) at 1 and 3 wt% loadings. Maximum improvements in storage and loss moduli (20%) with a shift of glass transition temperature (15 °C) and an increase in thermal stability (32 °C) at 50% weight loss were observed at 8 wt% loading in PU. Differential scanning calorimetry showed a shift of melting temperature of the soft segment in the nanocomposites compared to neat PU, possibly due to the nucleating effect of stearate‐intercalated LDH on the crystal structure of PU. All these findings are promising for the development of mechanically improved, thermally stable novel PU nanocomposites. Copyright © 2011 Society of Chemical Industry     

Preparation,mechanical properties of waterborne polyurethane and crosslinked polyurethane‐acrylate composite

The waterborne polyurethane (PU) prepolymer was first prepared based on isophorone diisocyanate, polyether polyol (NJ‐210), dimethylol propionic acid (DMPA), and hydroxyethyl methyl acrylate via in situ method. The crosslinked waterborne polyurethane‐acrylate (PUA) dispersions were prepared with the different functional crosslinkers. The chemical structures, optical transparency, and thermal properties of PU and PUA were confirmed by Fourier transform infrared spectrometry, ultraviolet–visible spectrophotometry, and differential scanning calorimetry. Some physical properties of the aqueous dispersions such as viscosity, particle size, and surface tension were measured. Some mechanical performances and solvent resistance of PUA films were systemically investigated. The experimental results showed that the particle sizes of the crosslinked PUA aqueous dispersions were larger than the PU and increased from 57.3 to 254.4 nm. When the ratios of BA/St, BA/TPGDA, and BA/TMPTA were 70/30, PUA films exhibited excellent comprehensive mechanical properties. The tensile strength and elongation at break of the film were 2.17 MPa and 197.19%. When the ratio of BA/St was 30/70, the film had excellent water resistance and was only 6.47%. The obtained PUA composites have great potential application such as coatings, leather finishing, adhesives, sealants, plastic coatings, and wood finishes. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Synthesis and properties of novel water‐dispersible polyisocyanates

A series of novel water‐dispersible polyisocyanates (WDPs) were synthesized with hexamethylene diisocyanate isoxyanurates (HDI trimer), dimethylol butanoic acid (DMBA), polyethylene glycol monomethyl ether (MPEG‐600) and 1,4‐cyclohexanedimethanol (CHDM) as materials. Two‐component waterborne polyurethane (2K‐WPU) films based on WDPs were prepared and characterized by ultraviolet‐visible spectrophotometer, thermogravimetric analyzer (TGA), scanning electron microscopy (SEM), and surface contact angle measurement. The effects of molar ratios of DMBA/MPEG and CHDM/MPEG and their amounts on properties of WDPs including the water dispersibility, storage stability, films hardness, and water resistance were also investigated. The results showed that the introduction of CHDM could efficiently improve the storage stability, the hardness and water resistance of 2K‐WPU films due to the rigid cyclic structure and hydrophobicity property of CHDM. It was found that WDPs had excellent storage stability, and the 2K‐WPU displayed short tack‐free times, high hardness, good water resistance, excellent surface appearance and gloss with 3:7:3 of the molar ratio of DMBA/MPEG/CHDM. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44735.     

Application of chitosan solutions gelled by melB tyrosinase to water‐resistant adhesives

An investigation was undertaken on the application of dilute chitosan solutions gelled by melB tyrosinase‐catalyzed reaction with 3,4‐dihydroxyphenethylamine (dopamine). The tyrosinase‐catalyzed reaction with dopamine conferred water‐resistant adhesive properties to the semi‐dilute chitosan solutions. The viscosity of the chitosan solutions highly increased by the tyrosinase‐catalyzed quinone conversion and the subsequent nonenzymatic reactions of o‐quinones with amino groups of the chitosan chains. The viscosity of chitosan solutions highly increased in shorter reaction times by addition of melB tyrosinase. Therefore, in this study, the gelation of a chitosan solution was carried out without poly(ethylene glycol) (PEG), which was added for the gelation of chitosan solutions using mushroom tyrosinase. The highly viscous, gel‐like modified chitosan materials were allowed to spread onto the surfaces of the glass slides, which were tightly lapped together and were held under water. Tensile shear adhesive strength of over 400 kPa was observed for the modified chitosan samples. An increase in either amino group concentration of the chitosan solutions or molecular mass of the chitosan samples used effectively led to an increase in adhesive strength of the glass slides. Adhesive strength obtained by chitosan materials gelled enzymatically was higher than that obtained by a chitosan gel prepared with glutaraldehyde as a chemical crosslinking agent. In addition, the use of melB tyrosinase led to a sharp increase in adhesive strength in shorter reaction times without other additives such as PEG. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Water vapor permeability and mechanical properties of fabrics coated with shape‐memory polyurethane

Water vapor permeable fabrics were prepared by coating shape‐memory polyurethane (PU), which was synthesized from poly(tetramethylene glycol), 4,4′‐methylene bis(phenylisocyanate), and 1,4‐butanediol, onto polyester woven fabrics. Water vapor permeability and mechanical properties were investigated as a function of PU hard‐segment content or polymer concentration of the coating solution. Water vapor permeability of PU‐coated fabrics decreased dramatically with increased concentration of coating solution, whereas only a slight change was observed with the control of PU hard‐segment content. The coated fabric showed the clear appearance of a nonporous PU surface according to SEM measurements. Attainment of high water permeability in PU‐coated fabrics is considered to arise from the smart permeability characteristics of PU. Mechanical properties of coated fabrics, although there was some variation depending on the concentration of coating solution, were primarily affected by PU hard‐segment content. Fabrics coated with PU hard‐segment content of 40% showed the lowest breaking stress and modulus as well as the highest breaking elongation, which could be interpreted in terms of the dependency of mechanical properties of coated fabrics on PU hard‐segment content and the yarn mobility arising from a difference in penetrating degree of coating solution into the fabric. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2812–2816, 2004