Investigations on the morphology and melt crystallization of poly(L‐lactide)‐poly(ethylene glycol) diblock copolymers

Ring opening polymerization of L ‐lactide was realized in the presence of monomethoxy poly(ethylene glycol), using zinc lactate as catalyst. The resulting PLLA‐PEG diblock copolymers were characterized by using ¹H‐NMR, SEC, WAXD, and DSC. All the copolymers were semicrystalline, one or two melting peaks being detected depending on the composition. Equilibrium melting temperature (T_m⁰) of PLLA blocks was determined for three copolymers with different EO/LA molar ratios. T_m⁰ decreased with decreasing PLLA block length. A copolymer with equivalent PLLA and PEG block lengths was selected for melt crystallization studies and the resulting data were analyzed with Avrami equation. The obtained Avrami exponent is equal to 2.6 ± 0.2 in the crystallization temperature range from 80 to 100°C. In addition, the spherulite growth rate of PLLA‐PEG was analyzed by using Lauritzen‐Hoffmann theory in comparison with PLLA homopolymers. The nucleation constant was found to be 2.39 × 10⁵ K² and the free energy of folding equal to 53.8 erg/cm² in the range of 70–94°C, both higher than those of PLLA homopolymers, while the spherulite growth rate of the diblock copolymer was lower. POLYM. ENG. SCI., 2008. © 2007 Society of Plastics Engineers     

Crystallization behavior of poly(ε-caprolactone) blocks starting from polyethylene lamellar morphology in poly(ε-caprolactone)-block-polyethylene copolymers

The crystallization behavior of poly(ε-caprolactone) (PCL) blocks starting from a solid lamellar morphology formed in advance by the crystallization of polyethylene (PE) blocks (PE lamellar morphology) in a PCL-b-PE diblock copolymer was investigated by differential scanning calorimetry (DSC), small-angle X-ray scattering with synchrotron radiation (SR-SAXS), and polarized optical microscope (POM). The crystallization behavior was quantitatively compared with that of a PCL-block-polybutadiene copolymer, where the crystallization of PCL blocks started from a rubbery lamellar microdomain. DSC and SR-SAXS results revealed that the crystallization rate of PCL blocks in PCL-b-PE increased drastically with decreasing crystallization temperature T_c and the Avrami exponent depended significantly on T_c. SR-SAXS curves during the crystallization of PCL blocks at high T_c showed a bimodal scattering character, that is, the peak position moved discontinuously with crystallization time. At low T_c, on the other hand, no shift of the SAXS peak position was observed. The macroscopic change in morphology was detected only at high T_c by POM observations. These experimental results for the crystallization behavior of PCL blocks in PCL-b-PE all support our previous conclusions obtained by static measurements; the crystallization mechanism at low T_c is completely different from that at high T_c, that is, the PCL blocks crystallize within the PE lamellar morphology at low T_c while the crystallization of PCL blocks at high T_c yields a morphological transition from the PE lamellar morphology into a new solid morphology.     

Pre‐melting temperature effect on the isothermal melt crystallization and multiple melting behavior of syndiotactic polystyrene

This work examined how pre‐melting temperature (T_max) affects the isothermal melt crystallization kinetics, the resulting melting behavior and crystal structure of syndiotactic polystyrene (sPS) by using differential scanning calorimetry (DSC), polarized light microscopy (PLM) and the wide angle X‐ray diffraction (WAXD) technique. Experimental results indicated that raising T_max decreased the nucleation rate and the crystal growth rate of sPS. The Avrami equation was also used to analyze the overall crystallization kinetics. The Avrami exponent n and rate constant K were determined for different T_max specimens at various crystallization temperatures (T_c's). Our results indicated that the nucleation type of sPS is T_max and T_c dependent as well. Evaluation of the activation energy for the isothermal crystallization processes revealed that it increases from 375 kJmol^?1 to 485 kjmol ^?1 with an increase of T_max. From the melting behavior study, we believe that the T_max and T_c‐dependent multiple melting peaks are associated with different polymorphs as well as recrystallized crystals formed during heating scans. Moreover, the percentage content of α form in the crystals formed under different crystallization conditions was estimated through WAXD experiments.     

Isothermal crystallization kinetics of poly(phenylene sulfide)/TLCP composites

The isothermal crystallization kinetics, the morphology, and the melting behavior of melt‐processed composites of poly(phenylene sulfide) (PPS) with a thermotropic liquid crystalline copolyester, Vectra A950, (TLCP) were studied by differential scanning calorimetry (DSC) and optical microscopy. The crystallization behavior of PPS in PPS/TLCP composites is observed to be highly sensitive to T_c and immiscible TLCP content in the composites. The spherulite growth rate, the overall crystallization rate, and the activation energy of PPS in PPS/TLCP composites are markedly depressed by the presence of TLCP. The analysis of the Avrami kinetic parameters (n and k) indicates that blending of TLCP with PPS causes heterogeneous growth process and nucleation mechanisms. At low T_cs, the PPS crystallization rate is faster than that neat PPS with ≤30 wt% TLCP loading whereas at high T_cs it remains almost unchanged. The analysis of the melting behavior of these composites indicates that the stability of PPS crystals and their reorganization is influenced both by the T_cs and the composite compositions. The sizes and the number of spherulites change a great extent with composite composition with a drop of spherulite rapid growth rate, at constant T_c, with increasing content of TLCP in composites. The analysis based on the Lauritzen‐Hoffmann secondary nucleation theory, using present DSC data, indicates that present data predominantly follow a linear growth trend over a present range of T_cs and PPS crystallization in composites still occurs according to regime II kinetics, whereby multiple surface nuclei form on the substrate with multiple nucleation acts commencing before initially formed growth layer is completed. The fold surface free energy of PPS chains in composites is found higher than that of neat PPS, leading to an average higher work of chain folding and is ascribed to a general development of the PPS chain mobility in the composite melt. POLYM. ENG. SCI., 2009. © 2008 Society of Plastics Engineers     

Nonisothermal crystallization of metallocene propylene–decene‐1 copolymers

The nonisothermal crystallization behavior of one metallocene‐based isotactic polypropylene and three propylene–decene‐1 copolymers was studied. The effects of comonomer content and cooling rate were investigated. It was found that comonomer units enchained systematically reduce the crystallization temperature (T_c), melting temperature (T_m), fusion enthalpy (ΔH_f), and crystallinity (X_c). Such an effect becomes more evident at a faster cooling rate. With increasing comonomer content, the supercooling required for crystallization increases and the overall crystallization rate is reduced. The Avrami equation is applicable to describe the nonisothermal crystallization kinetics of propylene–decene‐1 copolymer. It was shown that, although the reduced crystallization rate constant Z_c increases with comonomer content, the Avrami exponent decreases with comonomer content and cooling rate, leading to the smaller overall crystallization rate and larger crystallization half‐time of the copolymer with higher comonomer content. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 1724–1730, 2004     

Effects of molecular weights of bioabsorbable poly(p‐dioxanone) on its crystallization behaviors

The crystallization behaviors of poly(p‐dioxanone) (PPDO) with different molecular weights (MWs) have been studied using a differential scanning calorimetry. The results showed that the MW of PPDO affects the crystallization rate and crystallinity obviously during the dynamic crystallization process. The Avrami equation has been used to analyze the overall isothermal crystallization of PPDO. Avrami exponents ranging from 2 to 3 were obtained with good fits (correlation coefficients were greater than 0.999 in all the cases) at T_c ranged from 55 to 75°C. Although no significant influence of MW on Avrami exponent has been found, the MW of PPDO plays dominant role on the rate constant k. The values of k increase with the MW in a T_c range from 55 to 75°C. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 2331–2335, 2006     

Crystallization behavior of poly(N‐methyldodecano‐12‐lactam). III. Kinetics of isothermal crystallization

Differential scanning calorimetry, combined with Avrami theory, was used to investigate the kinetics of three steps of the complex crystallization process of poly(N‐methyldodecano‐12‐lactam) (MPA): (1) primary melt crystallization at respective crystallization temperature (T_c), (2) additional crystallization at 30°C, and (3) recrystallization at 54°C. Kinetics of the three steps was discussed with respect to T_c. The Avrami exponent n of primary melt crystallization decreased between 2.5 and 1.9 in the range of T_c values of ?10 to 20°C, which suggests heterogeneous nucleation, followed by two‐dimensional growth, with a larger involvement of homogeneous thermal nucleation at greater supercoolings. The crystallization rate constant k decreased with increasing T_c. The value of n = 1.5 for additional crystallization implies a two‐dimensional diffusion‐controlled crystal growth with a suppressed nucleation phase. For T_c values ranging from ?10 to 0°C and 0 to 20°C, k showed weak and quite strong decreasing dependencies on T_c, respectively. The recrystallization mechanism involved partial melting of primary crystallites and two‐dimensional rearrangement of chains into a more perfect structure. The rate of this process was almost independent of T_c. The values of activation energies were derived for the three steps of MPA crystallization using the Arrhenius equation. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 279–293, 2004     

Crystallization Study of Glassy PET/PEN Blends by Means of Real Time X-ray Scattering

Abstract

The crystallization of several blends of poly(ethylene terephthalate) (PET) and poly(ethylene 2,6 naphthalene dicarboxylate) (PEN) has been investigated by wide angle- (WAXS) and small angle X-ray scattering (SAXS) using synchrotron radiation. The role of transesterification reactions, giving rise to a fully amorphous non-crystal-lizable material (copolyester) is brought up. For the blends rich in PET, crystallization temperatures (T_c ) of 105 and 117°C were used. For blends rich in PEN, crystaffization was performed at T_c =150 and 165°C, respectively. The time variation of the degree of crystallinity was fitted into an Avrami equation considering the induction time prior to the beginning of crystallization. The Avrami parameters, the half times of crystallization, as well as the nanostructure development (SAXS invariant and long period) for the blends, are discussed in relation to blend composition and are compared to the parameters observed for the homopolymers PET and PEN.     

Isothermal crystallization kinetics of polypropylene by differential scanning calorimetry. I. Experimental conditions

Reliable isothermal crystallization kinetic studies can be achieved by differential scanning calorimetric techniques only under restricted conditions. In the case of isotactic polypropylene, our results indicate that those conditions are met in the range of 3°C below the isothermal crystallization temperature T_c. Experimentally, it is only in this range when the complete crystallization peak can be registered by the DSC and depicted in a thermogram. Just around this temperature interval, the Avrami exponent n = 3 for bulk crystallization, whereas for any other test the isothermal temperature T_it, nonisothermal conditions prevail and the Avrami exponent deviates from the expected value. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 970–978, 2004     

Effect of High‐Intensity Ultrasound on the Crystallization Behavior of High‐Stearic High‐Oleic Sunflower Oil Soft Stearin

The objective of this research was to evaluate the effect of high‐intensity ultrasound (HIU) and crystallization temperature (T_c) on the crystallization behavior, melting profile, and elasticity of a soft stearin fraction of high‐stearic high‐oleic sunflower oil. Results showed that HIU can be used to induce and increase the rate of crystallization of the soft stearin with significantly higher SFC values obtained in the sonicated samples, especially at higher T_c. SFC values were fitted using the Avrami model, and higher k_n and lower n values were obtained when samples were crystallized with sonication, suggesting that sonicated samples crystallized faster and through an instantaneous nucleation mechanism. In addition, the crystal morphology, melting behavior, and viscoelasticity were significantly affected by sonication.     

Nonisothermal crystallization kinetics of linear bimodal–polyethylene (LBPE) and LBPE/low‐density polyethylene blends

Nonisothermal crystallization kinetics of linear bimodal–polyethylene (LBPE) and the blends of LBPE/low‐density polyethylene (LDPE) were studied using DSC at various scanning rates. The Avrami analysis modified by Jeziorny and a method developed by Mo were employed to describe the nonisothermal crystallization process of LBPE and LBPE/LDPE blends. The theory of Ozawa was also used to analyze the LBPE DSC data. Kinetic parameters such as, for example, the Avrami exponent (n), the kinetic crystallization rate constant (Z_c), the crystallization peak temperature (T_p), and the half‐time of crystallization (t_1/2) were determined at various scanning rates. The appearance of double melting peaks and double crystallization peaks in the heating and cooling DSC curves of LBPE/LDPE blends indicated that LBPE and LDPE could crystallize, respectively. As a result of these studies, the Z_c of LBPE increases with the increase of cooling rates and the T_p of LBPE for LBPE/LDPE blends first increases with increasing LBPE content in the blends and reaches its maximum, then decreases as the LBPE content further increases. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 2431–2437, 2003     

Isothermal crystallization behavior of metallocene‐catalyzed isotactic polypropylene

Isothermal crystallization behavior of isotactic polypropylene (iPP) synthesized using metallocene catalyst was investigated in this work. The isotacticity of the polypropylene was characterized by ¹³C‐NMR spectroscopy. It was found that the melting temperature (T_m) of the iPP is 123.51°C and the crystallization temperature (T_c) is 93°C. The iPP synthesized in this work did not show a general increase of T_m with an increase of crystallization temperature T_c, due to the short crystallization time of 20 min and low molecular weight (number average molecular weight = 6,300). The iPP showed a tendency of increasing heat of fusion (ΔH_f) with decreasing crystallization temperature. All the spherulites of iPP samples showed negative birefringence. For the iPP sample crystallized at the highest T_c (= 123°C, just below T_m), the spherulite showed a pronounced Maltese Cross and a continuous sheaf‐like texture aligning radially, which suggests that R‐lamellaes are dominant in this spherulite. The crystalline structure of the iPP was also investigated by X‐ray diffraction. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 95: 231–237, 2005     

Crystallization kinetics and crystalline structure of biodegradable Poly(ethylene adipate)

The crystallization kinetics, morphology and crystalline structure of biodegradable poly(ethylene adipate) (PEA) with high and low molecular weights (HMW, LMW) were systematically investigated. The crystallization kinetics obtained from differential scanning calorimetry analysis indicated that both the primary and secondary crystallizations occur during the isothermal and non-isothermal crystallization processes for HMW and LMW PEA samples. Under the same crystallization condition, LMW PEA was found to crystallize faster than HMW PEA. The PEA sample forming the ring-band spherulite presents a higher Avrami exponent value (n) than that without the ring-band spherulite, due in part to the different crystal growth mechanism. From the results of wide angle X-ray diffraction and Fourier transform infrared spectroscopy, it was confirmed that the crystalline structure of PEA is not dependent on the crystallization temperature (T_c) and MW. From the in-situ FTIR investigation of the crystallization kinetics, it is concluded that, during the isothermal crystallization process at 42 °C, the structural rearrangement of the ester group precedes that of the CC backbone.     

Crystal morphology,melting behaviors and isothermal crystallization kinetics of SCF/PTT composites

Isothermal crystallization kinetics, subsequent melting behavior, and the crystal morphology of short carbon fiber and poly(trimethylene terephthalate) composites (SCF/PTT) were investigated by using differential scanning calorimetry (DSC) and polarized optical microscopy (POM). The crystal morphology of the composites isothermally crystallized at T_c = 205°C is predominantly banded spherulites observed under polarizing micrographs, while the pattern of banded spherulites changed from ring to serration as the SCF content added into the PTT. Moreover, nonbanded spherulites formed at T_c = 180°C. The commonly used Avrami equation was used to fit the primary stage of the isothermal crystallization. The Avrami exponents n are evaluated to be 1.6–2.0 for the neat PTT and 2.7–3.0 for SCF/PTT composites, and the SCF acting as nucleation agents in composites accelerates the crystallization rate with decreasing the half‐time of crystallization and the sample with SCF component of 2% has the fastest crystallization rate. The crystallization activation energy calculated from the Arrhenius formula suggests that the adding SCF component improved the crystallization ability of the PTT matrix greatly, and the sample with of 2% SCF component has the most crystallization ability. Subsequent melting scans of the isothermally crystallized composites all exhibited triple melting endotherms, in which the more the component of SCF, the lower temperature of the melting peak, indicating the less perfect crystallites formed in those composites. Furthermore, the melting peaks of the same sample are shifted to higher temperature with increasing T_c, suggesting the more perfect crystallites formed at higher T_c. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers     

Influence of fluorocarbon chains on the crystallization behaviors of aliphatic polyurethanes

The aliphatic polyurethanes were synthesized from either hexamethylene diisocyanate (HDI) and 2,2,3,3‐tetrafluoror‐1,4‐butanediol or HDI and 1,4‐butandiol. The crystallization behaviors of the aliphatic polyurethanes were characterized using differential scanning calorimetry, wide‐angle X‐ray diffraction, and polarized optical microscopy. The effects of fluorocarbon chains on the solubility behavior, microstructure, thermal transition property, crystal morphology, and crystallization behaviors were investigated. The fluorinated polyurethane exhibited a lower viscosity, higher solubility in organic solvents, smaller fraction of ordered hydrogen‐bonded carbonyls, and lower transition temperatures than the corresponding fluorine‐free polyurethane. The wide‐angle X‐ray diffraction measurements reflected change of crystal structure with the (CF₂)₂ moieties in place of (CH₂)₂ moieties. Polarized optical microscopy also revealed that the polyurethanes exhibited a variety of spherulitic texture. The isothermal crystallization process of the polyurethanes was described by the Avrami analysis. The result showed that the Avrami exponent (n) was around 2.5, which suggested the growth of crystal might be spherulite growth corresponding to homogeneous (thermal) nucleation and diffusion control. The crystallization activation energy was estimated to be ?130.9 kJ/mol for the fluorinated polyurethane and ?276.9 kJ/mol for the fluorine‐free polyurethane from Arrhenius form. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Isothermal and nonisothermal crystallization of poly(aryl ether ketone ketone) with all‐para phenylene linkage

Isothermal and nonisothermal crystallization behavior for PEKK(T) was studied using differential scanning calorimetry (DSC), transmission electron microscopy (TEM), and electron diffraction (ED). In the isothermal crystallization process, the Avrami parameters obtained were n = 2.33–2.69, which shows crystal growth of two‐dimensional extensions consistent with our observations by TEM. The lamellar thickness increases with the crystallization temperature of PEKK(T) crystallized isothermally from the melt. However, for the nonisothermal crystallization of PEKK(T), the results from the modified Avrami analysis show two different crystallization processes. Avrami exponents n₁ = 3.61–5.30, obtained from the primary crystallization process, are much bigger than are the secondary n₂ = 2.26–3.04 and confirmed by the observation of the spherulite morphology. PEKK(T) crystallized isothermally from the melt possesses the same crystal structure (Form I) as that from nonisothermal melt crystallization. The results from TEM observation show that the spherulite radius decreases with an increasing cooling rate. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 3431–3438, 2001     

PE/PE‐g‐MAH/Org‐MMT nanocomposites. II. Nonisothermal crystallization kinetics

The nonisothermal crystallization kinetics of high‐density polyethylene (HDPE) and polyethylene (PE)/PE‐grafted maleic anhydride (PE‐g‐MAH)/organic‐montmorillonite (Org‐MMT) nanocomposite were investigated by differential scanning calorimetry (DSC) at various cooling rates. Avrami analysis modified by Jeziorny, Ozawa analysis, and a method developed by Liu well described the nonisothermal crystallization process of these samples. The difference in the exponent n, m, and a between HDPE and the nanocomposite indicated that nucleation mechanism and dimension of spherulite growth of the nanocomposite were different from that of HDPE to some extent. The values of half‐time (t_1/2), K(T), and F(T) showed that the crystallization rate increased with the increase of cooling rates for HDPE and composite, but the crystallization rate of composite was faster than that of HDPE at a given cooling rate. Moreover, the method proposed by Kissinger was used to evaluate the activation energy of the mentioned samples. It was 223.7 kJ/mol for composite, which was much smaller than that for HDPE (304.6 kJ/mol). Overall, the results indicated that the addition of Org‐MMT and PE‐g‐MAH could accelerate the overall nonisothermal crystallization process of PE. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91: 3054–3059, 2004     

Effect of crystallization temperature on crystal modifications and crystallization kinetics of poly(L‐lactide)

The crystalline structure of poly(L ‐lactide) (PLLA) have been found to quite depend on the crystallization temperatures (T_cs), especially in the range of 100?120°C, which is usually used as the crystallization temperature for the industrial process of PLLA. The analysis of wide‐angle X‐ray diffraction and Fourier transformed infrared spectroscopy revealed that 110°C is a critical temperature for PLLA crystallization. At T_c < 110°C and T_c ≥ 110°C, the α′ and α crystals were mainly produced, respectively. Besides, the structural feature of the α′‐form was illustrated, and it was found that the α′‐form has the larger unit cell dimension than that of the α‐form. Moreover, the crystallization kinetics of the α′ and α crystals are different, resulting in the discontinuousness of the curves of spherulite radius growth rate (G) versus T_c and the half time in the melt‐crystallization (t_1/2) versus T_c investigated by Polarized optical microscope and Differential scanning calorimetry, respectively. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Crystallization kinetics of maleic anhydride‐modified iPP studied by POM

Melt nucleation and crystallization behavior of homo‐isotatic polypropylene (homo‐iPP), maleic anhydride (MAH)‐grafted‐iPP, and MAH‐modified iPP, produced from iPP and a small amount of MAH‐grafted‐iPP, was investigated by polarizing optical microscopy (POM), at T_c = 121–135^oC. Nucleation processes at a given T_c were faster for modified PP as compared to neat iPP. The induction time for nucleation increased nonlinearly with increasing T_c and decreased for modified PP, probably as a result of promoted heterogeneous nucleation due to the presence of carbonyl groups of MAH‐grafted‐PP. The average spherulite sizes were decreased by modification, and the growth rate was enhanced in maleated PP and modified PP. The induction time approach was applied to the results obtained by POM to compare the tendency for heterogeneous nucleation of neat and MAH‐modified PP. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 3107–3118, 2000