Preparation and crystallization of poly(ethylene terephthalate)/SiO2 nanocomposites by in‐situ polymerization

Poly(ethylene terephthalate) (PET)/SiO₂ nanocomposites were prepared by in situ polymerization. The dispersion and crystallization behaviors of PET/SiO₂ nanocomposites were characterized by means of transmission electron microscope (TEM), differential scanning calorimeter (DSC), and polarizing light microscope (PLM). TEM measurements show that SiO₂ nanoparticles were well dispersed in the PET matrix at a size of 10–20 nm. The results of DSC and PLM, such as melt‐crystalline temperature, half‐time of crystallization and crystallization kinetic constant, suggest that SiO₂ nanoparticles exhibited strong nucleating effects. It was found that SiO₂ nanoparticles could effectively promote the nucleation and crystallization of PET, which may be due to reducing the specific surface free energy for nuclei formation during crystallization and consequently increase the crystallization rate. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 655–662, 2006     

Preparation and properties of deep dye fibers from poly(ethylene terephthalate)/SiO2 nanocomposites by in situ polymerization

In this study, poly(ethylene terephthalate) (PET)/SiO₂ nanocomposites were synthesized by in situ polymerization and melt‐spun to fibers. The superfine structure and properties of PET/SiO₂ fibers were studied in detail by means of TEM, DSC, SEM, and a universal tensile machine. According to the TEM, SiO₂ nanoparticles were well dispersed in the PET matrix at a size level of 10–20 nm. The DSC results indicated that the SiO₂ nanoparticles might act as a marked nucleating agent promoting the crystallization of the PET matrix from melt but which inhibited the crystallization from the glassy state, owing to the “crosslink” interaction between the PET and SiO₂ nanoparticles. The tensile strength of 5.73 MPa was obtained for the fiber from PET/0.1 wt % SiO₂, which was 17% higher than that of the pure PET. The fibers were treated with aqueous NaOH. SEM photographs showed that more and deeper pits were introduced onto PET fibers, which provided shortcuts for disperse dye and diffused the reflection to a great extent. According to the K/S values, the color strength of the dyeing increased with increasing SiO₂ content. It is found that the deep dyeability of PET fibers was improved greatly. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Thermal and mechanical properties of poly(ethylene terephthalate)/lamellar zirconium phosphate nanocomposites

The preparation of nanocomposites of poly (ethylene terephthalate) (PET) and lamellar zirconium phosphorous compounds by melt extrusion was investigated. Two types of zirconium phosphorous compounds were synthesized by the direct precipitation reaction method: α‐zirconium bis(monohydrogen orthophosphate) monohydrate (ZrP) and organic–inorganic hybrid layered zirconium phenylphosphonate (ZrPP). Composites containing 2 and 5 wt % ZrP and ZrPP were prepared in a twin‐screw extruder and specimens were obtained by injection molding. The extent of dispersion of the layered filler in the composite matrix was investigated by X‐ray diffraction and transmission electron microscopy (TEM). The crystallization and thermal properties were analyzed by differential scanning calorimetry and thermogravimetry, and the mechanical properties were evaluated by tensile tests. Whereas ZrP‐containing composites showe characteristic diffraction peaks at 2θ 11.7° (d = 7.54 Å), indicative of no delamination, ZrPP showed practically no low‐angle diffraction peak at 2θ 5.5° (d = 15.24 Å), indicating loss of the layered order. TEM images of ZrPP particles indicated the formation of an intercalated/partially delaminated nanocomposite. The behavior was attributed to the higher affinity of the polyester with phenyl groups on the platelet surface of ZrPP. In both cases, the addition of the fillers increased the crystallization rate and the modulus. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 3868–3876, 2006     

Synthesis and characterization of poly(ethylene terephthalate)/attapulgite nanocomposites

A kind of clay with fibrous morphology, attapulgite (AT), was used to prepare poly (ethylene terephthalate) (PET)/AT nanocomposites via in situ polymerization. Attapulgite was modified with Hexadecyltriphenylphosphonium bromide and silane coupling agent (3‐glycidoxypropltrimethoxysilane) to increase the dispersion of clay particles in polymer matrix and the interaction between clay particles and polymer matrix. FTIR and TGA test of the organic‐AT particles investigated the thermal stability and the loading quantity of organic reagents. XRD patterns and SEM micrographs showed that the organic modification was processed on the surface of rod‐like crystals and did not shift the crystal structure of silicate. For PET/AT nanocomposites, it was revealed in TEM that the fibrous clay can be well dispersed in polymer matrix with the rod‐like crystals in the range of nanometer scale. The diameter of rod‐like crystal is about 20 nm and the length is near to 500 nm. The addition of the clay particles can enhance the thermal stability and crystallization rate of PET. With the addition of AT in PET matrix, the flexural modulus of those composites was also increased markedly. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 1279–1286, 2007     

原位聚合制备PET/ATO纳米复合材料及其结晶行为

将锑掺杂二氧化锡(ATO)纳米颗粒均匀分散于乙二醇(EG)介质中,通过EG与对苯二甲酸(TPA)原位聚合制备了聚对苯二甲酸乙二酯(PET)/ATO纳米复合材料.利用SEM、DSC、XRD、FTIR和TGA等方法,研究了ATO在PET基体中的分散性、PET/ATO复合材料的结晶行为和热性能.利用原位聚合制备的PET/ATO复合材料,ATO颗粒在PET基体中分散均匀,尺寸100～150 nm,纳米ATO颗粒的加入导致PET的特性粘数增大.在PET基体中,纳米ATO颗粒起到异相成核的作用,提高了PET的结晶速率和结晶度,减小了PET的晶粒尺寸,同时也使PET热稳定性提高.随着ATO含量增加,熔融纺丝得到的PET纤维的电阻下降.加入1%ATO的PET纤维的体积电阻率为4.9×109 Ω·cm,具有很好的抗静电效果.     

Crystallization kinetics,structure, and rheological behavior of poly(ethylene terephthalate)/multilayer graphene oxide nanocomposites

This work aims to produce poly(ethylene terephthalate)/multilayer graphene oxide (mGO) nanocomposites via continuous melt mixing in twin-screw extrusion, and to study the changes in crystallization and melt flow behavior. Three mGO contents (0.05, 0.1, and 0.3 wt%) were used. Differential scanning calorimetry analyses showed that at 0.1 wt%, mGO acted best as nucleating agent, increasing the crystallization kinetics as well as the melt crystallization temperature (T_mc) by more than 20%. It was also observed that mGO increases the crystals perfection. The nucleating behavior was confirmed by X-ray diffraction and small angle X-ray scattering analyses, which showed a decrease in the composites' crystalline lamella thickness (l_c) and long period. X-ray microtomography data confirms that this behavior is significantly affected by the mGO agglomerates distribution and specific surface area inside the polymer matrix. The rheological behavior was studied under two different conditions. It was noticed that under lower shear stresses the mGO particles hinder the polymer flow, increasing the composites viscosity and the pseudo-solid character. However, under higher shear stresses, for example, when flowing through a die, the nanomaterial enters its “superlubricity state,” acting as a lubricant to the flow. This is industrially interesting, because it may allow the use of less severe processing parameters to produce the nanocomposites.     

Morphology,crystallization, and mechanical properties of poly(ethylene terephthalate)/multiwalled carbon nanotubes composites

Poly(ethylene terephthalate)/multiwalled carbon nanotubes (PET/MWCNTs) with different MWCNTs loadings have been prepared by in situ polymerization of ethylene glycol (EG) containing dispersed MWCNTs and terephthalic acid (TPA). From scanning electronic microscopy images of nanocomposites, it can be clearly seen that the PET/MWCNTs composites with low‐MWCNTs contents (0.2 and 0.4 wt %) get better MWCNTs dispersion than analogous with high‐tube loadings (0.6 and 0.8 wt %). The nonisothermal crystallization kinetics was analyzed by differential scanning calorimetry using Mo kinetics equation, and the results showed that the incorporation of MWCNTs accelerates the crystallization process obviously. Mechanical testing shows that, in comparison with neat PET, the Young's modulus and the yield strength of the PET nanocomposites with incorporating 0.4 wt % MWCNTs are effectively improved by about 25% and 15%, respectively. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

PEN/PET共混物结晶行为研究

用差示扫描量热法(DSC)研究了不同共混比例PEN/PET共混物的熔体结晶行为,并进行了等温结晶动力学测定。结果表明:随着两种组分向中间比例(50/50)靠近,共混物的熔融温度越低,结晶速率也越慢。     

Nanocomposite fibers of poly(ethylene terephthalate) with montmorillonite and mica: thermomechanical properties and morphology

The thermal stabilities, mechanical properties, and morphologies of nanocomposites of poly(ethylene terephthalate) (PET) with two different organoclays are compared. Dodecyltriphenylphosphonium‐montmorillonite (C₁₂PPh‐MMT) and dodecyltriphenylphosphonium‐mica (C₁₂PPh‐Mica) were used as reinforcing fillers in the fabrication of PET hybrid fibers. The variations of their properties with organoclay content in the polymer matrix and draw ratio (DR) are discussed. Transmission electron microscopy micrographs show that some of the clay layers are dispersed homogeneously within the polymer matrix on the nanoscale, although some clay particles are agglomerated. It was also found that the addition of only a small amount of organoclay is enough to improve the thermal stabilities and mechanical properties of the PET hybrid fibers. Even polymers with low organoclay contents (1–5 wt%) were found to exhibit much higher strength and modulus values than pure PET. In the case of C₁₂PPh‐MMT/PET, the values of the tensile mechanical properties of the hybrid fibers were found to decrease linearly with increases in DR from 1 to 16. However, the tensile mechanical properties of the C₁₂PPh‐Mica hybrid fibers were found to be independent of DR. Copyright © 2006 Society of Chemical Industry     

Synthesis and properties of poly(ethylene terephthalate)/clay nanocomposites by in situ polymerization

Poly(ethylene terephthalate) (PET)/clay nanocomposites (PCNs) with N‐methyl diethanol amine (MDEA)‐based organoclays are synthesized by using in situ polymerization. Four kinds of MDEA‐based materials are prepared and used as organifiers of pristine montmorillonite. The clay treated with the organifiers has a d‐spacing range that is about 14–21 Å. The PCNs with these organoclays are characterized by using wide‐angle X‐ray diffraction, scanning and transmission electron microscopy, atomic force microscopy, capillary rheometry, and tensile and barrier testing. The PCNs form an intercalated and delaminated structure. The well‐stacked nanoclays are broken down into small pieces in the PET matrix and the thickness of the clay bundle decreases to 20 nm. The melt viscosity and tensile strength of these PCNs increases with only 0.5 wt % clay. In oxygen barrier testing, the PCN with 1 wt % well‐dispersed organoclay shows a twofold higher barrier property than pure PET. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 1262–1271, 2007     

Spinning and properties of poly(ethylene terephthalate)/organomontmorillonite nanocomposite fibers

By in situ polycondensation, a intercalated poly(ethylene terephthalate)/organomontmorillonite nanocomposite was prepared after montmorillonite (MMT) had been treated with a water‐soluble polymer. This nanocomposite was produced to fibers through melt spinning. The resulting nanocomposite fibers were characterized by X‐ray diffraction (XRD), differential scanning calorimeter (DSC), and transmission electron microscopy (TEM). The interlayer distance of MMT dispersed in the nanocomposite fibers was further enlarged because of strong shear stress during processing of melt spinning. This was confirmed by XRD test and TEM images. DSC test results showed that incorporation of MMT accelerated the crystallization of poly(ethylene terephthalate) (PET), but the crystallinity of the drawn fibers just had a little increasing compared with that of neat PET drawn fibers. Also compared with pure PET drawn fibers, tensile strength at 5% elongation and thermal stability of the nanocomposite fibers were improved. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 95: 1443–1447, 2005     

Blends of poly(ethylene terephthalate) and poly(butylene terephthalate)

Commercial grade poly(ethylene terephthalate), (PET, intrinsic viscosity = 0.80 dL/g) and poly(butylene terephthalate), (PBT, intrinsic viscosity = 1.00 dL/g) were melt blended over the entire composition range using a counterrotating twin‐screw extruder. The mechanical, thermal, electrical, and rheological properties of the blends were studied. All of the blends showed higher impact properties than that of PET or PBT. The 50:50 blend composition exhibited the highest impact value. Other mechanical properties also showed similar trends for blends of this composition. The addition of PBT increased the processability of PET. Differential scanning calorimetry data showed the presence of both phases. For all blends, only a single glass‐transition temperature was observed. The melting characteristics of one phase were influenced by the presence of the other. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 75–82, 2005     

Recycled poly(ethylene terephthalate)/layered silicate nanocomposites: morphology and tensile mechanical properties

Various amounts (1, 3 and 5 wt%) of a non-modified natural montmorillonite clay (Cloisite^® Na⁺) or of an ion-exchanged clay modified with quaternary ammonium salt (Cloisite^® 25A) were dispersed in a recycled poly(ethylene terephthalate) matrix (rPET) by a melt intercalation process. Microphotographs of composite fracture surfaces bring evidence that particles of Cloisite^® 25A are much better dispersed in the rPET matrix than those of Cloisite^® Na⁺. Moreover, WAXS measurements indicate that the lamellar periodicity of Cloisite^® 25A is increased in the composites, which evidences intercalation of rPET between silicate layers (lamellae) of the clay. In the case of Cloisite^® Na⁺, a very small thickening of lamellae due to mixing with rPET indicates only minute intercalation.Uniaxial tensile tests show that both clays increase the modulus of the rPET composites; more effective Cloisite^® 25A accounts for a 30% increase at loading of 5 wt%. Yield strength remains practically unaffected by the used fractions of the clays while tensile strength slightly decreases with the clay content; in parallel, strain at break dramatically drops. Tensile compliance of the composites is virtually independent of applied stress up to 26 MPa. Essential part of the compliance corresponds to the elastic time-independent component, while the viscoelastic component is low corresponding only to a few percent of the compliance even at relatively high stresses. The compliance of the composites is only slightly lower than that of the neat rPET, the reinforcing effect of Cloisite^® 25A being somewhat stronger. Both clays have beneficial effect on the dimensional stability of the composites since—in contrast to the neat rPET—the creep rate does not rise at long creep periods.     

A different approach for the study of the crystallization kinetics in polymers. Key study: poly(ethylene terephthalate)/ SiO2 nanocomposites

Polymer crystallization is complex and difficult to model, especially when it is non‐isothermal and even more so when describing cold crystallization. In most cases, two different processes occur, so‐called primary and secondary crystallization. In the literature, two assumptions are generally made. Firstly, the validity of the Avrami model is assumed a priori. Secondly, for calculations of the kinetic parameters and activation energy, data from a single differential scanning calorimetry scan at a given heating rate are used. The other popular model, that of Ozawa, is also based on similar assumptions. In the study reported here, a different approach was adopted, which uses multiple scans at various heating rates simultaneously. Here the experimental data of the non‐isothermal cold crystallization of an in situ‐prepared poly(ethylene terephthalate)/1% SiO₂ nanocomposite were used. Data were analysed following both the ordinary procedure and the method proposed in this work. Findings showed that when the Avrami model is a priori supposed to hold and the data of different heating rates are analysed separately, results are not acceptable. The new approach involves calculation of the activation energy through use of the isoconversional methods of Ozawa–Flynn–Wall and Friedman over the whole range of the crystallization conversion. The reaction model f(a) was determined after the evaluation of 16 different models. The best fitting was achieved for the Prout–Tompkins model or for a mechanism involving two steps described by respective Avrami equations with different activation energies. Copyright © 2010 Society of Chemical Industry     

Effects of extrusion conditions on the properties of recycled poly(ethylene terephthalate)/nanoclay nanocomposites prepared by a twin‐screw extruder

The effects of extrusion conditions on the mechanical properties of recycled poly(ethylene terephthalate) (rPET)/clay nanocomposites were studied. Nanocomposites of recycled PET containing 2.5 and 5.0 wt % of montmorillonite modified with organophilic quaternary ammonium salt (DELLITE 67G) were prepared by melt compounding using a corotating twin‐screw type extruder at two different screw rotation speeds: 250 and 150 rpm. The highest value of Young's modulus was found for low screw rotation speed (150 rpm). Morphological analysis using transmission electron microscopy (TEM) revealed the presence of fully exfoliated clay platelets in samples prepared at 150 rpm. It was concluded that the screw rotation speed should be optimized when preparing recycled PET/clay nanocomposites by melt compounding. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

The effects of metallic derivatives released from montmorillonite on the thermal stability of poly(ethylene terephthalate)/montmorillonite nanocomposites

By in situ polycondensation, poly(ethylene terephthalate) (PET)/montmorillonite (MMT) nanocomposites was prepared, which were characterized via X‐ray diffraction and transmission electron microscope. The processing stability of these nanocomposites was investigated by the change of number–average molecular weight and carboxyl terminal group content during injection molding, and the thermal stability of the nanocomposites was investigated via thermogravimetric analysis. It was found that some metallic derivatives released from MMT during polycondensation had a great influence on the processing and thermal stabilities of the nanocomposites. The quantity of these metallic derivatives was determined by inductively coupled plasma. The stabilization effect of phosphorous compounds generated from MMT modified with phosphonium was observed. Processing stability and thermal stability of these nanocomposites exhibited similar trend because of almost the same causes. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 1692–1699, 2006     

Crystalline and thermal behavior of poly(ethylene terephthalate)/polyphenoxy blends

Poly(ethylene terephthalate) (PET)/polyphenoxy blends were prepared by melt blending. Crystalline and thermal behaviors of PET/polyphenoxy blends were verified by use of DSC. The experiment results show that the initial temperature, peak temperature, and ending temperature of cold crystallization increase with increasing phenoxy content. On the contrary, the onset melting temperature, finishing melting temperature, and peak temperature in the first heating and the secondary heating processes decrease with increasing phenoxy content. The crystallization enthalpy and melting enthalpy, as well as the crystallization rate, decrease with increasing phenoxy content. Avrami exponents of the blends are slightly higher than that of pure PET and almost independent of phenoxy content. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 878–885, 2005     

聚(对苯二甲酸乙二醇酯-co-对苯二甲酸异山梨醇酯)等温结晶行为研究

以对苯二甲酸(PTA)、乙二醇(EG)、异山梨醇(ISB)为原料,通过直接熔融缩聚法合成聚(对苯二甲酸乙二醇酯-co-对苯二甲酸异山梨醇酯)(PEIT)共聚酯。利用差示扫描量热法(DSC)研究了共聚酯的结晶行为,采用Avrami方程分析了共聚酯的等温结晶动力学。结果表明,PEIT共聚酯结晶行为受共聚组成和结晶温度影响。随着ISB用量的增加或结晶温度的降低,共聚酯半结晶周期t1/2增加、结晶速率变慢;ISB摩尔分数超过20%,共聚酯无法结晶。     

Graphene‐reinforced biodegradable poly(ethylene succinate) nanocomposites prepared by in situ polymerization

In this study, poly(ethylene succinate)(PES)/graphene nanocomposites were facilely prepared by in situ melt polycondensation of succinic acid and ethylene glycol in which contained well dispersed graphene oxide (GO). Fourier transform infrared (FTIR), GPC, TGA, and XRD were used to characterize the composites. The FTIR spectra and TGA measurement confirmed that PES chains had been successfully grafted onto GO sheets along with the thermal reduction of GO to graphene during the polymerization. GPC results indicated that increasing amounts of graphene caused a slight decrease in number average molecular weight of PES matrix when polymerization time was kept constant. The content of grafted PES chains on graphene sheets was also determined by TGA and was to be about 60%, which made the graphene sheets homogeneously dispersed in the PES matrix, as demonstrated by SEM and XRD investigations. Furthermore, the incorporation of thermally reduced graphene improved the thermal stability and mechanical properties of the composites significantly. With the addition of 0.5 wt % graphene, onset decomposition temperature of the composite was increased by 12°C, and a 45% improvement in tensile strength and 60% in elongation at break were also achieved. The enhanced performance of the composites is mainly attributed to the uniform dispersion of graphene in the polymer matrix and the improved interfacial interactions between both components. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 3212–3220, 2013