Comparison of tensile,thermal, and thermo‐mechanical properties of polyester filaments having different cross‐sectional shape

One of the most important morphological features of fibers is their cross‐sectional shape. Nowadays, the circular fiber cross‐section is the most common shape of melt‐spun man‐made fibers. Other shapes are beginning to emerge for a variety of reasons such as performance, comfort, pilling propensity, bulkiness, tactility, processing etc. The filaments' cross‐section can be easily varied by changing the spinneret hole shape. Synthetic fibers that are predominantly spun by the melt spinning method with spinnerets having the noncircular hole geometry are called profiled or noncircular fibers. Modifications of the fiber cross‐section allow designing surface properties in yarn and fabric. However, the effect of profiled fibers on yarn properties has not been well documented yet. In this article, the influence of different filament cross‐section geometry on fiber properties was studied. PET (polyethylene terephthalate) filament yarns having two different cross‐sectional shaped filaments, circular and cruciform, were manufactured by melt spinning. Differences in tensile properties of filament yarn and as well as of individual filament depending on the cross‐sectional type were studied and revealed. More over, thermal and thermomechanical properties of filament yarn of both the cross‐sections were studied and revealed by DSC and TMA method, respectively. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Characterization of solvent‐spun polyester nanofibers

The aim of this study was to examine the properties of polyester nanofibers produced by the electrospinning method. Solvent‐spun nanofibers with different concentrations of poly(ethylene terephthalate) (13, 16, and 20 wt %) were produced. The morphology and surface energy of the fibers were analyzed by scanning electron microscopy and contact angle measurements. Tensile testing, dynamic mechanical analysis, and differential scanning calorimetry were carried out to characterize the thermal and mechanical properties. X‐ray diffraction and attenuated total reflection Fourier transform infrared spectroscopy tests were performed to analyze the microstructural properties. The results show that a nanoweb of the 16 wt % solution had better mechanical and thermal behaviors because of the increased molecular orientation in the amorphous structure and the narrower fiber diameter distribution in the web. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Influence of fiber orientation and fiber content on properties of sisal‐jute‐glass fiber‐reinforced polyester composites

The incorporation of natural fibers with polymer matrix composites (PMCs) has increasing applications in many fields of engineering due to the growing concerns regarding the environmental impact and energy crisis. The objective of this work is to examine the effect of fiber orientation and fiber content on properties of sisal‐jute‐glass fiber‐reinforced polyester composites. In this experimental study, sisal‐jute‐glass fiber‐reinforced polyester composites are prepared with fiber orientations of 0° and 90° and fiber volume of sisal‐jute‐glass fibers are in the ratio of 40:0:60, 0:40:60, and 20:20:60 respectively, and the experiments were conducted. The results indicated that the hybrid composites had shown better performance and the fiber orientation and fiber content play major role in strength and water absorption properties. The morphological properties, internal structure, cracks, and fiber pull out of the fractured specimen during testing are also investigated by using scanning electron microscopy (SEM) analysis. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 42968.     

Effect of process parameters on properties of wet‐spun poly(L,D‐lactide) copolymer multifilament fibers

Poly(L,D ‐lactide) [P(L,D )LA], LL/D ratio 96/4, and poly(L,DL ‐lactide) [P(L,DL )LA], L/DL ratio 70/30, multifilament fibers were prepared by wet‐spinning and the effects of the spin draw ratio and the coagulant on the morphological, thermal, and mechanical properties of the filaments were studied. The hydrolytic degradation of filaments was studied in vitro. The filament diameter and the mechanical properties of filaments were highly dependent on the spin draw ratio, whereas the coagulant had no or minor effect. The filament diameters were in the range of 11–36 μm and the maximum tenacity of 150 MPa was obtained at the spin draw ratio of 7.0 for both copolymers. The copolymer had the main importance on the crystallinity of filaments, but it was also affected by the duration of the coagulation process. The crystallinities of P(L,D )LA 96/4 filaments were in the range of 5–16%, whereas P(L,DL )LA 70/30 filaments were totally amorphous. The degree of crystallinity had effect on the hydrolytic degradation of filaments. The tenacity loss of P(L,D )LA 96/4 filaments was about 10% and that of P(L,DL )LA 70/30 filaments was as high as 50% after 24 weeks in vitro. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Effect of hot drawing on properties of wet‐spun poly(L,D‐lactide) copolymer multifilament fibers

Polylactide stereocopolymer multifilament fibers were prepared by wet spinning and subsequent hot drawing. The stereocopolymers were poly‐(L,D ‐lactide) [P(L,D )LA], L/D ratio 96/4, and poly‐(L,DL ‐lactide) [P(L,DL )LA], L/DL ratio 70/30. They were dissolved in dichloromethane and coagulated in a spin bath containing ethanol. The hot‐drawing temperature was 65°C. The draw ratios (DR) were upto 4.5 to the P(L,D )LA 96/4 filaments and upto 3 to the P(L,DL )LA 70/30 filaments. Wet spinning decreased crystallinities of both copolymers. Hot drawing increased the crystallinity of the P(L,D )LA 96/4 filament but not to the level of the original copolymer, whereas the as‐spun and the hot‐drawn P(L,DL )LA 70/30 filaments were amorphous. The filament diameter, tenacity, Young's modulus, and elongation at break were dependent on the DR. The maximum tenacity (285 MPa) and Young's modulus (2.0 GPa) were achieved with the P(L,D )LA 96/4 filament at the DR of 4.5. Respectively, the maximum tenacity of the hot‐drawn P(L,DL )LA 70/30 filament was 175 MPa and Young's modulus 1.3 GPa at the DR of 3. Hot drawing slowed down in vitro degradation rate of both stereocopolymer filaments. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Effect of heat treatment on the structure and properties of Lyocell fibers

Lyocell fibers were heat‐treated under different conditions. The tensile strength and initial modulus of the heat‐treated Lyocell fibers increased sharply, whereas the elongation at break decreased. Moreover, applying tension to the fibers during the heat treatment further improved the tensile strength and initial modulus. In addition, the crystallinity of the heat‐treated fibers increased slightly, and there was no obvious change with an increase in the tension; the general orientation of the heat‐treated fibers increased, the crystalline orientation little changed, and the amorphous orientation improved. Also, the improved mechanical properties of the Lyocell fibers via the heat treatment could not be preserved for long. The reason may be that the crystalline structure of the Lyocell fibers was not destroyed and no new crystallites were formed during the heat‐treatment process. Therefore, the heat‐treated Lyocell fibers reverted to their original state with time because there was no crosslinking point to fix the orientation, although the cellulose molecules of the amorphous region of the Lyocell fibers were more oriented by the heat treatment with tension. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 1738–1743, 2006     

Influence of ZnCl2 on the structure and mechanical properties of polyacrylonitrile fibers

The structure and mechanical properties of polyacrylonitrile fibers containing small amounts of Zn²⁺ were investigated. It is possible to interpret the influence of ZnCl₂ on the fibers by diffusion. Fibers spun from spinning dope containing ZnCl₂ may have a denser and finer structure because ZnCl₂ in the spinning dope retards the coagulation rate. The tensile strength and modulus of the fibers are much improved because of the retardation of coagulation. It is probable that the complexation between Zn²⁺ and CN groups does not contribute to the improvement of the mechanical properties because the amount of ZnCl₂ added in a spinning dope is extremely small.     

Sequence analysis and fiber properties of a blend of poly(ethylene terephthalate) and poly(ethylene terephthalate‐co‐4,4′‐bibenzoate)

Blends of poly(ethylene terephthalate) (PET) and poly(ethylene terephthalate‐co‐4,4′‐ bibenzoate) (PETBB) are prepared by coextrusion. Analysis by ¹³C‐NMR spectroscopy shows that little transesterification occurs during the blending process. Additional heat treatment of the blend leads to more transesterification and a corresponding increase in the degree of randomness, R. Analysis by differential scanning calorimetry shows that the as‐extruded blend is semicrystalline, unlike PETBB15, a random copolymer with the same composition as the non‐ random blend. Additional heat treatment of the blend leads to a decrease in the melting point, T_m, and an increase in glass transition temperature, T_g. The T_m and T_g of the blend reach minimum and maximum values, respectively, after 15 min at 270°C, at which point the blend has not been fully randomized. The blend has a lower crystallization rate than PET and PETBB55 (a copolymer containing 55 mol % bibenzoate). The PET/PETBB55 (70/30 w/w) blend shows a secondary endothermic peak at 15°C above an isothermal crystallization temperature. The secondary peak was confirmed to be the melting of small and/or imperfect crystals resulting from secondary crystallization. The blend exhibits the crystal structure of PET. Tensile properties of the fibers prepared from the blend are comparable to those of PET fiber, whereas PETBB55 fibers display higher performance. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 1793–1803, 2004     

Effect of difunctional acids on the physicochemical,thermal, and mechanical properties of polyester polyol‐based polyurethane coatings

Polyester polyol (PP)‐based polyurethanes (PUs) consisting of two difunctional acids [1,4‐cyclohexanedicarboxylic acid (CHDA) and 1,6‐adipic acid (AA)] and also two diols [1,4‐cyclohexanedimethanol (CHDM) and 1,6‐hexanediol (HDO)] were synthesized by a two‐step procedure with a variable feed ratio of CHDA to AA but fixed ratio of CHDM and HDO. The prepared PPs and/or PUs were characterized by Fourier transform infrared spectroscopy, X‐ray diffraction spectroscopy, and atomic force microscopy. The effects of difunctional acids on the thermal, mechanical, and dynamic mechanical thermal properties of PPs or PU films were investigated by thermogravimetry analysis, differential thermogravimetry and dynamic mechanical thermal analysis. The results show that PP exhibits a lowest viscosity with the mole fraction of CHDA and AA at 3 : 7 whereas it delivers a lowest melting point with the mole fraction at 9 : 1. After PPs being cross‐linked by isocyanate trimers, the impact resistance, shear strength and glass transition temperature increase the mixed‐acid formulations with increasing the content of CHDA. In detail, the resultant PU almost simultaneously exhibits the best mechanical and thermal properties when the mole fraction of CHDA and AA is kept constant at 9 : 1, thus giving rise to a high glass transition temperature of 56.4°C and a onset decomposition temperature of 350°C, and also delivering a balanced toughness and hardness with an impact resistance of 100 J/g and storage modulus as high as 10⁹ Pa. This path for synthesis of PP‐based PU provides a design tool for high performance polymer coatings. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41246.     

Mechanical properties of poly(ethylene terephthalate) nanofiber three‐dimensional structure prepared by CO2 laser supersonic drawing

CO₂‐laser supersonic drawing method can produce bulky fluffy poly(ethylene terephthalate) (PET) nanofibers (NFs) by only irradiating CO₂‐laser to as‐spun PET fibers in the supersonic air jet. Cylindrical PET NF three‐dimensional structure (NF‐3DS) was fabricated by compression‐molding the obtained fluffy PET NFs using the cylindrical metal mold. NF‐3DS mold was completely disordered 3DS without a laminated structure because NFs were disorderly packed in the metal mold. The porosity of NF‐3DS can be changed by varying the filling weight of NF into the metal mold, and the highest porosity was 95.4%. The shape recovery ratio after 50% uniaxial compression in the height of NF‐3DS increases as the porosity increases, and NF‐3DS with a porosity of 95.4% had a shape recovery ratio of 98.1%. NF‐3DS with a desired shape will be produced if the metal mold can be prepared. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45763.     

Structure‐mechanical properties relationship of poly(ethylene terephthalate) fibers

The correlation between the fiber structure and mechanical properties of two different poly(ethylene terephthalate) fiber types, that is, wool and cotton types produced by three producers, was studied. Fiber structure was determined using different analytical methods. Significant differences in the suprastructure of both types of conventional textile fibers were observed, although some slight variations in the structure existed between those fibers of the same type provided by different producers. A better‐developed crystalline structure composed of bigger, more perfect, and more axially oriented crystallites was characterized for the cotton types of PET fibers. Crystallinity is higher, long periods are longer, and amorphous domains inside the long period cover bigger parts in this fiber type in comparison with the wool types of fibers. In addition, amorphous and average molecular orientation is higher. The better mechanical properties of cotton PET fiber types, as demonstrated by a higher breaking tenacity and modulus accompanied by a lower breaking elongation, are due to the observed structural characteristics. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 3383–3389, 2003     

Implementing plant‐derived isosorbide and isomannide as comonomers for polyester synthesis: Effects of crystallization properties on optical properties

This article describes the implementation of plant‐derived isosorbide (IS) and isomannide (IM) in the copolymerization modification of poly(ethylene terephthalate). The effects of the two comonomers on the optical, crystallization, and thermal properties of the resulting copolyesters were studied using the following analytical methods: proton nuclear magnetic resonance; differential scanning calorimetry; X‐ray diffraction; thermogravimetry; and ultraviolet‐visible spectroscopy. As comonomers, IS and IM increased the transmittance and reduced the haze of the copolyesters. Moreover, while IM improved the optical properties more than did IS, both monomers improved the optical properties of the copolyesters by lowering its crystallization ability. After the copolymerization modification, the crystallization rate of the copolyesters was reduced, decreasing the crystallinity and crystal size and thereby reducing the light transmission interference. The comonomers also altered the light absorption properties of the copolyesters and conferred a substantial increase in the transmittance of near‐infrared (NIR) wavelengths. These changes in optical properties exhibit the potential of these comonomers for applications in optical materials and NIR detectors. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45444.     

Bleached extruder chemi‐mechanical pulp fiber‐PLA composites: Comparison of mechanical,thermal, and rheological properties with those of wood flour‐PLA bio‐composites

An environmentally friendly bleached extruder chemi‐mechanical pulp fiber or wood flour was melt compounded with poly(lactic acid) (PLA) into a biocomposite and hot compression molded. The mechanical, thermal, and rheological properties were determined. The chemical composition, scanning electron microscopy, and Fourier transform infrared spectroscopy results showed that the hemicellulose in the pulp fiber raw material was almost completely removed after the pulp treatment. The mechanical tests indicated that the pulp fiber increased the tensile and flexural moduli and decreased the tensile, flexural, and impact strengths of the biocomposites. However, pulp fiber strongly reinforced the PLA matrix because the mechanical properties of pulp fiber‐PLA composites (especially the tensile and flexural strengths) were better than those of wood flour‐PLA composites. Differential scanning calorimetry analysis confirmed that both pulp fiber and wood flour accelerated the cold crystallization rate and increased the degree of crystallinity of PLA, and that this effect was greater with 40% pulp fiber. The addition of pulp fiber and wood flour modified the rheological behavior because the composite viscosity increased in the presence of fibers and decreased as the test frequency increased. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44241.     

Modification of dry‐spun Suplon polyimide fibers by mixed‐acid oxidation and their effects on the properties of polypropylene‐resin‐based composites

In this study, the effects of mixed‐acid oxidation on the contents of surface elements, morphology, fiber fineness, mechanical properties, mass change rate, chemical structure, and microaggregate structure of dry‐spun Suplon polyimide (PI) fibers were systematically investigated with wet chemical treatment with HNO₃/H₂SO₄. Experiments investigating both the improvement in the O/C ratio of the fiber surface elements and the changes in other performance features were conducted through the functional modification of the fibers. Meanwhile, the causes of specific changes in the mechanical properties of the oxidized PI‐fiber‐reinforced polypropylene‐resin‐based composites were studied and are discussed. The results of this study demonstrate that the treatment of the fibers with HNO₃/H₂SO₄ mixed‐acid oxidation resulted in significant changes in the properties of the fibers; these changes included an uneven surface, increased specific surface area and surface roughness, a locally etched surface, increased surface energy and O/C ratio, an enhanced wettability, an increased fiber fineness, reduced mechanical properties, and a mass gain in the fibers. Although the chemical structures of the fibers treated by oxidized HNO₃/H₂SO₄ were not significantly changed compared to those of the untreated fibers, the microscopic aggregation of the treated fibers changed to some degree, and the ratio of the amorphous regions significantly increased. Taken together, the functional modification of the PI fiber surface was achieved efficiently through the use of a suitable HNO₃/H₂SO₄ oxidation process and with other performance features of the fibers taken into account. This was favorable for the enhancement of the interfacial properties of the polypropylene fibers and the matrix resins, and thus, the modification improved the mechanical properties of the composites. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44932.     

Characteristics of wet‐spun and thermally treated poly acrylonitrile fibers

The performance of carbon fibers depends on the quality of the precursor and the conditions of the thermal treatment. In detail, for a PAN precursor fiber the viscosity of a spinning dope and the draw ratio during the spinning process needs to be considered. Through wet spinning, different types of PAN precursor fibers with defined spinning parameters, including solid content, solvent content in a bath, and especially draw ratio resulting in defined cross section diameters, were fabricated and analyzed with tensile tests, density investigations, SEM, TGA‐MS, FTIR, and XRD. The results show that the mechanical properties of the fibers correlate to crystallinity. The cross section diameter is strongly related to the morphology of the fibers after thermal treatment. By extending the postdrawing of PAN fibers high tenacities were obtained at the cost of the cross section shape. In addition, TGA measurements reveal trapped residues of the wet spinning process as well as show several chemical reactions takes place at the same time at different temperatures. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43698.     

Highly crystalline and oriented high‐strength poly(ethylene terephthalate) fibers by using low molecular weight polymer

High‐strength poly(ethylene terephthalate) (PET) fibers were obtained using low molecular weight (LMW) polymervia horizontal isothermal bath (hIB), followed by postdrawing process. We investigated the unique formations of different precursors, which differentiated in its molecular orientation and crystalline structures from traditional high‐speed spinning PET fibers. Sharp increase in crystallinity was observed after drawing process even though the fibers showed almost no any crystallinity before the drawing. Properties of as‐spun and drawn hIB and control filaments at different process conditions were compared. As would be expected, performances of resulted treated undrawn and drawn fibers have dramatically improved with developing unique morphologies. Tenacities more than 8 g/d for as‐spun and 10 g/d for drawn treated fibers after just drawn at 1.279 draw ratio were observed. These performances are considerably higher than that of control fibers. An explanation of structural development of high‐strength fibers using LMW polymer spun with hIB is proposed. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42747.     

X‐band dielectric and microwave‐absorbing properties of the incompletely carbonized polyacrylonitrile cloth

Incompletely carbonized polyacrylonitrile (PAN) cloths were prepared by heating stabilized PAN cloth at 600–800°C in different atmosphere. Their X‐band dielectric and microwave‐absorbing properties were investigated. Results showed that the complex permittivity constantly increased with the increasing heating temperature due to the growth of carbon sheets. Conversely, the cloths carbonized in air exhibit lower complex permittivity than those carbonized in nitrogen because the reaction with oxygen restricts the progress of carbonization. The reflection loss below ?10 dB can be obtained in X band for the sample carbonized at 650°C for 2 h in air. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Mechanical and dielectric properties of short‐carbon‐fibers/epoxy‐modified‐organic‐silicone‐resin as heat resistant microwave absorbing coatings

Heat resistant microwave absorbing coatings were prepared by brushing and thereafter heat treatment, using epoxy modified organic silicone resin as binding material, short carbon fibers (C_sf) as absorbers, talcum powder and glass powder as filling materials. The mechanical and dielectric properties of the coatings before and after heat treatment at 600°C for 10 mins were studied. The results showed that the adhesive power after heat treatment enhances remarkably, both the real (ε′) and imaginary (ε″) parts of the permittivity of the coatings increase with increasing C_sf content in the frequency range of 8.2–12.4 GHz. The calculation value of the reflection loss as single layer absorber indicates that epoxy modified organic silicone resin coatings containing short carbon fibers could be a promising radar absorbing material applied at high temperature. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 1392‐1398, 2013     

Investigation of the effects of perlite additive on some comfort and acoustical properties of polyester fabrics

Natural perlite material was added for the first time into a polyester filament yarn structure. The water absorption and heat and sound insulation properties of the fabrics produced from textured and twisted polyester yarns containing 1.25% perlite additive were tested, and the results were compared with those obtained on the fabrics produced from reference polyester yarns. Although there are differences between the mechanical properties of the polyester yarns, the yarns including perlite remained within commercial usage limits. The thermal resistance values of polyester sateen fabrics obtained from perlite‐containing yarns were higher than those of the reference fabrics. The contribution of perlite led to a marked improvement, especially in the hydrophilicity and sound insulation of the polyester fabrics. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43128.     

Comparison of the structures and properties of Lyocell fibers from high hemicellulose pulp and high α‐cellulose pulp

Lyocell fibers were produced from a cheap pulp with a high hemicellulose content and from a conventional pulp with a high α‐cellulose content. The mechanical properties, supermolecular structure, fibrillation resistance, and dyeing properties as well as the fibril aggregation size of the high hemicellulose Lyocell fiber and high α‐cellulose Lyocell fiber were compared. The results showed that the high hemicellulose spinning solution could be processed at a higher concentration, which improved the mechanical properties and the efficiency of the fiber process. Compared with the high α‐cellulose Lyocell fiber, the high hemicellulose Lyocell fiber had better fibrillation resistance and dyeing properties. Therefore, it is feasible that this cheap pulp with a high hemicellulose content can be used as a raw material for producing Lyocell fibers. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008