Toughening liquid‐crystalline polymers with polyethylenes containing epoxy functionality

To improve toughness, a liquid‐crystalline polymer (LCPs) was blended with polyethylenes containing epoxy functionality in concentrations of 2, 6, and 15 wt %. The blends were prepared with a corotating twin‐screw extruder and were injection‐molded into specimens for mechanical testing. The effect of the amount of the epoxy‐functionalized polyethylenes on the morphology and mechanical and thermal properties was studied. The toughness improved with increasing amount of functionalized polyethylene, and the blend containing 15 wt % epoxy‐functionalized polyethylene had the best toughness properties. Impact strength values up to three times higher than those of the neat LCP were achieved. However, the stiffness of the LCP concurrently decreased substantially. The morphology became much more uniform, and the melting behavior changed. The results show that considerable improvements in the toughness properties of LCPs can be achieved with epoxy‐functionalized polyethylenes. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 1886–1891, 2002     

Electrical conductivity modeling of carbon‐filled liquid‐crystalline polymer composites

Electrically conductive resins are needed for bipolar plates used in fuel cells. Currently, the materials for these bipolar plates often contain a single type of graphite powder in a thermosetting resin. In this study, various amounts of two different types of carbon, carbon black and synthetic graphite, were added to a thermoplastic matrix. The resulting single‐filler composites were tested for electrical conductivity, and electrical conductivity models were developed. Two different models, the Mamunya and additive electrical conductivity models, were used for both material systems. It was determined how to modify these models to reduce the number of adjustable parameters. The models agreed very well with experimental data covering a large range of filler volume fractions (from 0 to 12 vol % for the carbon black filled composites and from 0 to 65 vol % for the synthetic graphite filled composites) and electrical conductivities (from 4.6 × 10^?17 S/cm for the pure polymer to 0.5 S/cm for the carbon black filled composites and to 12 S/cm for the synthetic graphite filled composites). © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 3293–3300, 2006     

Synergistic effects of carbon fillers on tensile and flexural properties in liquid‐crystal polymer based resins

One emerging market for thermally and electrically conductive resins is bipolar plates for use in fuel cells. Adding carbon fillers to thermoplastic resins increases the composite thermal and electrical conductivity. These fillers have an effect on the composite tensile and flexural properties, which are also important for bipolar plates. In this study, various amounts of three different types of carbon (carbon black, synthetic graphite particles, and carbon fibers) were added to Vectra A950RX liquid‐crystal polymer. In addition, composites containing combinations of fillers were also investigated via a factorial design. The tensile and flexural properties of the resulting composites were then measured. The objective of this study was to determine the effects and interactions of each filler with respect to the tensile and flexural properties. The addition of carbon black caused the tensile and flexural properties to decrease. Adding synthetic graphite particles caused the tensile and flexural modulus to increase. The addition of carbon fiber caused the tensile and flexural modulus and ultimate flexural strength to increase. In many cases, combining two different fillers caused a statistically significant effect on composite tensile and flexural properties at the 95% confidence level. For example, when 40 wt % synthetic graphite particles and 4 wt % carbon black were combined, the composite ultimate tensile and flexural strength increased more than what would be expected from the individual additive effect of each single filler. It is possible that linkages were formed between the carbon black and synthetic graphite particles that resulted in improved ultimate tensile and flexural strength. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Effects of carbon fillers on the rheology of highly filled liquid‐crystal polymer based resins

Adding conductive carbon fillers to insulating resins increases the composite electrical and thermal conductivity. Often, enough of a single type of carbon filler is added to achieve the desired conductivity while still allowing the material to be molded into a bipolar plate for a fuel cell. In this study, various amounts of three different carbons (carbon black, synthetic graphite particles, and carbon fiber) were added to Vectra A950RX liquid‐crystal polymer. The rheological properties of the resulting single‐filler composites were measured. In addition, the rheological properties of composites containing combinations of different carbon fillers were studied via a factorial design. In all cases, the viscosity increased with increasing filler volume fraction and followed a shear‐thinning power‐law model. The factorial design results indicated that each of the single fillers and all the filler combinations caused a statistically significant increase in the composite viscosity when compared at a shear rate of 500 s^?1 or at a stress of 10⁵ Pa. For composites containing synthetic graphite particles and/or carbon fiber, the viscosity variation with the volume fraction of carbon followed a modified Maron–Pierce equation. When compared at a constant volume fraction of carbon, composites containing carbon black showed viscosity enhancement above and beyond that shown by the other composites. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Blends of liquid crystalline polyester–polyurethane and epoxy: Preparation and properties

A novel liquid crystalline polyester–polyurethane (LCPU) that contains polyester mesogenic units was synthesized in the present work. Through a careful investigation of the structure and morphology of the LCPU, it was found that the home‐synthesized LCPU is a highly birefringent thermotropic nematic liquid crystal. After being blended with bisphenol‐A epoxy, the liquid crystalline polymer can, simultaneously, improve the impact strength and the glass transition temperature as well as the tensile strength and the tensile modulus of the blends. It was proved to be an efficient toughening agent for epoxy without the expense of other properties. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 783–787, 2003     

Thermotropic liquid‐crystalline copolyester/thermoplastic elastomer in situ composites. I. Rheology,morphology, and mechanical properties of extruded strands

A thermotropic liquid‐crystalline polymer (TLCP), a copolyester with a 60/40 molar ratio of p‐hydroxy benzoic acid and poly(ethylene terephthalate), was blended with a styrene/ethylene butylene/styrene thermoplastic elastomer with a twin‐screw extruder. The rheological behavior, morphology, and mechanical properties of the extruded strands of the blends were investigated. The rheological measurements were performed on a capillary rheometer in the shear rate range of 5–2000 s^?1 and on a plate‐and‐plate rheometer in the frequency range of 0.6–200 rad s^?1. All the neat components and blends exhibited shear thinning behavior. Both the shear and complex viscosities of all the blends decreased with increasing TLCP contents, but the decrease in the shear viscosity was more pronounced. The best fibrillar morphology was observed in the extruded strands of a blend containing 30 wt % TLCP, and a lamellar structure started to form at 40 wt % TLCP. With an increasing concentration of TLCP, the tensile modulus of the blends was greatly enhanced, whereas the tensile strength was almost unchanged. The elongation at break of the blends first slightly decreased with the addition of TLCP and then sharply dropped at 40 wt % TLCP. The tension set measured at 200% deformation slightly increased with increasing TLCP contents up to 30 wt %, over which the set value was unacceptable for a thermoplastic elastomer. A remarkable improvement in the dynamic mechanical properties of the extruded strands was observed in the blends with increasing amounts of TLCP. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 2676–2685, 2003     

Synthesis and mesomorphic properties of side‐chain cholesteric liquid‐crystalline polymers containing menthyl groups

A series of new cholesteric liquid‐crystalline polysiloxanes ( P₁ – P₅ ) derived from menthyl groups were synthesized. The chemical structures of the monomers and polymers were characterized with Fourier transform infrared, ¹H‐NMR, ¹³C‐NMR, and elemental analyses. The mesomorphic properties and thermal behavior were investigated with differential scanning calorimetry, polarizing optical microscopy, thermogravimetric analysis, and X‐ray diffraction measurements. The influence of the polymer structure on the thermal behavior was discussed. The monomer diosgeninyl 4‐allyloxybenzoate exhibited a typical cholesteric oily‐streak texture and a focal‐conic texture. Polymers P₁ – P₅ showed thermotropic liquid‐crystalline properties. P₁ displayed a smectic fan‐shaped texture, P₂ – P₅ showed a cholesteric Grandjean texture, and P₆ and P₇ did not show mesomorphic properties. The experimental results demonstrated that the glass‐transition temperature and the clearing temperature decreased, and the mesomorphic properties weakened with an increasing concentration of menthyl units. Moreover, P₁ – P₅ exhibited wide mesophase temperature ranges and high thermal stability. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102:5559–5565, 2006     

Synthesis and thermotropic liquid‐crystalline behavior of novel main‐chain poly(aryl ether ketones)

Novel aromatic poly(ether ketones) containing bulky lateral groups were synthesized via nucleophilic substitution reactions of 4,4′‐biphenol and (4‐chloro‐3‐trifluoromethyl)phenylhydroquinone (CF‐PH) with 1,4‐bis(p‐fluorobenzoyl)benzene. The copolymers were characterized by differential scanning calorimetry (DSC), wide‐angle X‐ray diffraction, and polarized light microscopy observation. Thermotropic liquid‐crystalline behavior was observed in the copolymers containing 40, 50, 60, and 70 mol % CF‐PH. The crystalline–liquid‐crystalline transition [melting temperature (T_m)] and the liquid‐crystalline–isotropic phase transition appeared in the DSC thermograms, whereas the biphenol‐based homopolymer had only a melting transition. The novel poly(aryl ether ketones) had glass‐transition temperatures that ranged from 143 to 151°C and lower T_m's that ranged from 279 to 291°C, due to the copolymerization. The polymers showed high thermal stability, and some exhibited a large range in mesophase stability. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 1347–1350, 2003     

Synthesis and liquid‐crystalline properties of poly(4‐vinylpyridinium) bromides N‐substituted with dialkyloxyterphenyl groups

Poly(4‐vinylpyridine)s (P4VPs) fully and partially quaternized with dialkyloxyterphenyl groups were synthesized and characterized. These new polymers developed both liquid‐crystalline (LC) properties and a light emission (luminescence) in the blue region. The mesomorphic behavior of the polymers was initially characterized by differential scanning calorimetry and polarizing optical microscopy and was further corroborated by X‐ray diffraction analyses. The X‐ray diffraction patterns showed in the low‐angles region several equidistant diffraction peaks (d₀₀₁, d₀₀₂, d₀₀₃, …) and in the wide‐angles region a broad peak typical of nonordered mesophases. From d₀₀₁ and the length of the monomers, we deduced that the molecular arrangement in the mesophase corresponded to a double‐layered stacking of molecules with mesogens tilted with respect to the smectic plane and the backbones sandwiched between. In this arrangement, the different parts of mesogens are segregated from one another in layered domains. The longer smectic periods observed for copolymers indicated that the nonsubstituted pyridine cycles were sandwiched between two smectic layers. The emission spectra of these polymers were characterized by a broad signal centered at 365 nm. The combination of LC properties with luminescence in the polymers is interesting for the preparation of thin films with aligned emitters, particularly for linearly polarized light emission. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Effects of carbon fillers on the thermal conductivity of highly filled liquid‐crystal polymer based resins

The thermal conductivity of insulating polymers can be increased by the addition of conductive fillers. One potential market for these thermally conductive resins is for fuel cell bipolar plates. In this study, various amounts of three different carbon fillers (carbon black, synthetic graphite particles, and carbon fiber) were added to Vectra A950RX liquid crystal polymer. Because the resulting composites were anisotropic, they were tested for both through‐plane and in‐plane thermal conductivities. The effects of single fillers and combinations of the different fillers were studied via a factorial design. Each single filler caused a statistically significant increase in composite through‐plane and in‐plane thermal conductivities at the 95% confidence level, with synthetic graphite causing the largest increase. All of the composites containing combinations of the different fillers caused statistically significant increases in the composite through‐plane and in‐plane thermal conductivities. It is possible that thermally conductive pathways were formed that linked these carbon fillers, which resulted in increased composite thermal conductivity. Composites containing 70, 75, and 80 wt % synthetic graphite and the composite containing all three fillers (2.5 wt % carbon black, 65 wt % synthetic graphite, and 5 wt % carbon fiber) had in‐plane thermal conductivities of 20 W m^?1 K^?1 or higher, which is desirable for bipolar plates. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

FEM calculations of capillary rheometer flow for carbon‐filled liquid crystal polymer composites

There is an emerging market for conductive resins for use in fuel cell bipolar plates. This research focuses on developing a finite element model of a capillary rheometer. Comsol Multiphysics 3.2b was used to model the flow of a remeltable thermoplastic matrix material, Vectra A950RX Liquid Crystal Polymer, with varying amounts of either a carbon black or synthetic graphite filler, to obtain the velocity profile and pressure drop of these composites within the capillary. Previous experimental results have shown that the molten composites obey a shear‐thinning power law behavior. When comparing the model predicted pressure drops from the model with the experimental data, very good agreement was obtained. This signifies that the rheological behavior of the composites can be described by a power law relationship, using parameters specific to each composite. When comparing the modeled velocity profile with the theoretical profile, it was found for all composite formulations that the velocity becomes fully developed within a length of 0.05 times the diameter of the tube, independent of the power law parameters n and m. This work is a necessary first step in developing 2D or 3D mold filling simulations for fuel cell bipolar plate applications. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Synthesis and thermal properties of combined liquid crystalline epoxy resins

Liquid crystalline epoxy resins were prepared by the curing reaction of epoxy and amine compounds with a mesogenic group in the mesomorphic temperature range. Some epoxy resins exhibited a typical liquid crystalline phase. Curing reaction of a mesogenic epoxy compound with an aliphatic amine compound containing cyano biphenyl group was faster than that of another epoxy resins confirmed by thermally controlled Fourier transform infrared measurements. The glass transition temperature of the liquid crystalline epoxy resin containing cyano biphenyl group increased with increasing curing reaction time. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 68: 1979–1990, 1998     

Relationship between processing,microstructure, and mechanical properties of injection molded thermotropic LCP

A commercial thermotropic liquid crystalline polymer (LCP), Vectra A950, was injection molded into rectangular sheets of thickness ranging from 1 to 4 mm. By changing the thickness of the mold, the shear rate experienced by the TLCP melt in the mold could be varied. The 1‐mm test sample was highly anisotropic while that with larger thickness (4 mm) was less anisotropic. X‐ray diffraction profile at various depths for each of the test sample corresponded to the degree in the fiber orientation present in the test samples. The anisotropy can be described macroscopically by measuring the tensile strength and modulus in the longitudinal and transverse direction. The ratio between the longitudinal and transverse property decreases proportionally to the thickness of the test sample. This reduction corresponded to the reduction in the shear field as the thickness of the mold was increased. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1713–1718, 2003     

Synthesis and characterization of side‐chain cholesteric liquid‐crystalline polysiloxanes containing different space groups

A series of liquid‐crystalline (LC) polysiloxanes were synthesized by two different cholesteric monomers, cholest‐5‐en‐3‐ol(3β)‐10‐undecenoate and cholesteryloxycarbonylmethyl 4‐allyloxybenzoate. The chemical structures and LC properties of the monomers and polymers were characterized by various experimental techniques, including Fourier transform infrared spectroscopy, ¹H‐NMR, elemental analysis, differential scanning calorimetry, and polarized optical microscopy. The specific rotation absolute values increased with increasing rigid spacers between the main chain and the mesogens. All of the polymers exhibited thermotropic LC properties and revealed cholesteric phases with very wide mesophase temperature ranges. With a reduction in the soft‐space groups in the series of polymers, the glass‐transition temperature and the isotropic temperature increased slightly on heating cycles. Reflection spectra of the cholesteric mesophase of the series of polymers showed that the reflected wavelength shifted to short wavelengths with decreasing soft‐space groups in the polymers systems, which suggested that the helical pitch became shorter with increasing rigid‐space groups. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Mesomomorphism enhancement of modified side‐chain liquid‐crystalline polysiloxanes by copolymerization

The liquid‐crystalline (LC) monomer 4‐allyoxybenzoyloxy‐4′‐buthylbenzoyloxy‐p‐phenyl (M₁), whose LC phase appeared at lower temperatures, from 137 to 227°C, and the modified mesogenic monomer 4‐allyoxybenzoyloxy‐4′‐methyloxybenzoyloxy‐p‐biphenyl (M₂), whose LC phase appeared at higher temperatures, from 185 to 312°C, were prepared. A series of side‐chain LC polysiloxanes containing M₁ and M₂ were prepared by graft copolymerization. Their LC properties were characterized by differential scanning calorimetry, thermogravimetric analysis, polarizing optical microscopy, and X‐ray diffraction. The results show that the introduction of the modified mesogenic monomer M₂ into the polymeric structure caused an additional increase in the clearing point (isotropic transition temperature) of the corresponding polysiloxanes, compared with unmodified polysiloxanes, but did not significantly affect the glass‐transition temperature. Moreover, the modified polysiloxanes exhibited nematic phases as the unmodified polymer did. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 1196–1201, 2005     

Synthesis and phase behavior of chiral side‐chain liquid‐crystalline polysiloxanes containing two mesogenic groups

The synthesis of chiral side‐chain liquid‐crystalline polysiloxanes containing both cholesteryl undecylenate (M_I) and 4‐allyloxy‐benzoyl‐4‐(S‐2‐ethylhexanoyl) p‐benzenediol bisate (M_II) mesogenic side groups was examined. The chemical structures of the obtained monomers and polymers were confirmed with Fourier transform infrared spectroscopy or ¹H‐NMR techniques. The mesomorphic properties and phase behavior of the synthesized monomers and polymers were investigated with polarizing optical microscopy, differential scanning calorimetry, and thermogravimetric analysis (TGA). Copolymers IIP–IVP revealed a smectic‐A phase, and VP and VIP revealed a smectic‐A phase and a cholesteric phase. The experimental results demonstrated that the glass‐transition temperature, the clearing‐point temperature, and the mesomorphic temperature range of IIP–VIP increased with an increase in the concentration of mesogenic M_I units. TGA showed that the temperatures at which 5% mass losses occurred were greater than 300°C for all the polymers. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 2670–2676, 2002     

Mesomorphic properties of cholesteric side‐chain liquid crystalline polysiloxanes and elastomers

A series of crosslinked liquid crystalline polymers and corresponding uncrosslinked liquid crystalline polymers were prepared by graft copolymerization. Their liquid crystalline properties were characterized by differential scanning calorimetry, polarizing optical microscopy, and X‐ray diffraction measurements. The results showed that the crosslinking obtained in the isotropic state and the introduction of nonmesogenic crosslinking units into a polymeric structure could cause additional reduction of the clearing point (T_i) of the crosslinked polymers, compared with the corresponding uncrosslinked polymers. The crosslinked polymers (P‐2–P‐4) with a low crosslinking density exhibited cholesteric phases as did the uncrosslinked polymers. In contrast, a high crosslinking density made the crosslinked polymer P‐5 lose its thermotropic liquid crystalline property. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 773–778, 2004     

Interfacial properties of polycarbonate/liquid‐crystal polymer and polystyrene/high‐impact polystyrene polymer pairs under shear deformation

We developed an energy model derived from the first principle for multilayer configurations to enhance our understanding of the interfacial property between two polymers under shear deformation. We carried out specific experiments satisfying the boundary and loading conditions of the model to obtain the energy dissipation factor (β), which characterized and quantified the interfacial property. Two polymer pairs, the miscible system polystyrene (PS)/high‐impact polystyrene (HIPS) and the immiscible system polycarbonate (PC)/liquid‐crystal polymer (LCP), were investigated. As expected, β was zero for PS/HIPS, reflecting the strong interaction at the PS/HIPS interface. For PC/LCP, the value of β could be significant, and its behavior was complex; it reflected the thermal sensitivity and thermal history effect of the PC/LCP interface. A positive value of β also indicated the possibility of slip at the interface and provided an explanation for the negative deviation from the rule of mixture. This complex behavior of the interface was attributed to the changes in the phases and microstructure of LCPs and, therefore, the LCP/PC interface as thermal cycling was carried out in the melting/nematic range of LCPs. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 258–269, 2003     

Thermotropic liquid‐crystalline polymers: Synthesis,characterization, and properties of poly(azomethine esters)

A series of poly(azomethine ester) copolymers were synthesized by the solution polycondensation method with different diamines. The synthesized polymers were characterized by Fourier transform infrared spectroscopy, thermogravimetric analysis, differential scanning calorimetry (DSC), hot‐stage polarized microscopy, wide‐angle X‐ray diffraction, and solution viscosity. All polymers showed good thermal stability. The thermotropic liquid‐crystalline properties were examined by DSC and by microscopic observations. Except for one, all of the polymers showed nematic liquid‐crystalline behavior. The effects of temperature on crystallinity and the substituent on solubility, thermal stability, melting temperature, and viscosity were also studied. The voluminosity and shape factor were also computed from the viscosity data. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 153–160, 2003     

Synthesis and characterization of side‐chain liquid‐crystalline polyacrylates containing azobenzene moieties

Syntheses of novel liquid‐crystalline polymers containing azobenzene moieties were performed by a convenient route with an acrylate backbone. The azobenzenes were key intermediates of the monomers, and side‐chain liquid‐crystalline polymers were prepared, that is, poly[α‐{4‐[(4‐acetylphenyl)azo]phenoxy}alkyloxy]acrylates, for which the spacer length was 3 or 11 methylene units. In addition, poly[3‐{4‐[(3,5‐dimethylphenyl)azo]phenoxy}propyloxy]acrylate was prepared with a spacer length of 3 methylene units. The structures of the precursors, monomers, and polymers were characterized with Fourier transform infrared, ¹H‐NMR, and ¹³C‐NMR techniques. The polymers were obtained by conventional free‐radical polymerization with 2,2′‐azobisisobutyronitrile as an initiator. The phase‐transition temperatures of the polymers were studied with differential scanning calorimetry, and the phase structures were evaluated with a polarizing optical microscopy technique. The results showed that two of the monomers and their corresponding polymers exhibited nematic liquid‐crystalline behavior, and one of the monomers and its corresponding polymer showed smectic liquid‐crystalline behavior. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 2653–2661, 2002