Preparation and characterization of double‐MF shell microPCMs used in building materials

A kind of double‐shell heat energy storage microcapsule was prepared used melamine formaldehyde (MF) resin as shell material, and the properties of the microcapsules were investigated. A phase change material, with melt point of 24°C and phase transition heat of 225.5J/g, was used as core. The microcapsules would be used in indoor walls to regulate the temperature and save energy. The surface morphological structure was examined by means of scanning electron microscopy. The strength of the shell was evaluated through observing the surface change after pressure by means of scanning electron microscopy. The average diameter of the microcapsules was 5 μm ～ 10 μm. Diameter of 1 μm ～ 5 μm could also be obtained by using different stirring speeds. The globular surface was smooth and compact. The thickness was 0.5 μm ～ 1 μm. Also, the melting point of the microcapsules was 24.7°C, nearly equal to the pure phase change material. The DSC results make clear that the polymer shell of the microcapsules does not influence the properties of the phase change material. It was also found that the avoiding penetration property of the double‐shell microcapsules was better than that of single shell, and the average diameter of 5 μm was better than 1 μm. With the increase of ratio of the core material, the compactability decreased, and the shell thickness decreased. The mass ratio of core and shell was 3 : 1 to ensure that the microcapsules had good heat storage function. The measuring test showed that the microcapsules did not rupture at a pressure of 1.96 × 10⁵ Pa. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 1755–1762, 2005     

Storage stability and solubility of poly(urea‐formaldehyde) microcapsules containing A‐olefin drag reducing polymer

Microcapsules containing α‐olefin drag reducing polymer were prepared by in situ and interfacial polymerization with urea, formaldehyde, and styrene as shell materials, respectively. IR spectrums of prepared shells indicated the formations of poly(urea‐formaldehyde) and polystyrene in the microencapsulating process. The morphologies of uncoated particles and microcapsules were observed by scanning electron microscopy (SEM) which proved that the α‐olefin drag reducing polymer particles were effectively coated. For the purpose of determining the stability of microcapsules in transportation and storage, the static pressure experiment was carried out and lasted for 6 months. In this process, microcapsules with polystyrene as shell material stuck together after 3 months; however, those with poly(urea‐formaldehyde) kept the state of particles. The thermal characteristics of uncoated particles (core), poly(urea‐formaldehyde) (shell), and microcapsules with that as shell material were characterized by thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC) which proved that thermal stable temperature of microcapsules containing α‐olefin drag reducing polymer with poly(urea‐formaldehyde) as shell material was below 225°C, and the mean heat absorbed by microcapsules in the temperature increasing process was 1.5–2.0 W/g higher than that by cores. The evaluation of drag reducing rate of microcapsules showed that the microencapsulating process had no influence on the drag reduction of α‐olefin drag reducing polymer. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Mechanical properties and thermal stability of double‐shell thermal‐energy‐storage microcapsules

Double‐shell‐structured microcapsules encapsulating phase‐change materials (micro‐PCMs) with an average diameter of 5–10 μm were successfully fabricated with a melamine–formaldehyde resin as the coating material. The mechanical properties of the obtained piled micro‐PCMs, tested under compression, were evaluated with a pressure sensor. Typical stress–strain curves showed that both the single‐shell‐ and double‐shell‐structured microcapsules had yield points and maximum point pressures. The morphological changes in the shell surface confirmed the existence of yield points by scanning electron microscopy. When the pressure was beyond the yield point, the microcapsules showed conventional plastic behavior, and the double‐shell structure was more mechanically stable than the single‐shell one. Differential scanning calorimetry analysis results revealed that the properties of the phase‐change materials experienced no variation after coating with a single‐shell‐ or double‐shell‐structured polymer. Thermogravimetric analysis showed that the double‐shell‐structured micro‐PCMs experienced a weight loss of only about 5% from 86.3 to 232°C but did so more rapidly from 232 to 416°C. Thermoregulation was determined with periodical heating and cooling tests. The data showed that the micro‐PCMs changed temperature in a narrow range of 20–25°C with a time lag of 20 min to reach the maximum or minimum temperature in comparison with a reference temperature of 18–28°C. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 1295–1302, 2007     

Fabrication and thermal properties of microPCMs: Used melamine‐formaldehyde resin as shell material

An in‐situ polymerization process prepared a series of melamine formaldehyde (MF) microcapsules containing phase change material (PCM) as core material. The phase change temperature of this PCM was 24°C and its phase transition heat was 225.5 J/g. The microencapsulated phase change materials (MicroPCMs) were bedded in indoor‐wall materials to store and release heat energy, which would economize heat energy and make the in‐door condition comfortable. We investigated the structural formation mechanism by microscope and scanning electron microscopy (SEM). The superficial morphology measurements indicated the optimal shell material dropping rate 0.5 mL min^?1, double‐shell, and temperature elevating speed 2°C/10 min. The results obtained in the present investigation were reasonably understood on the basis of getting determinate rigidity and compacted shell. Also, the observed results were used to control the mass of shell material to get desired thickness of shell. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 2006     

Morphology development of 10‐μm scale polymer particles prepared by SPG emulsification and suspension polymerization

Classicalparticle morphologies, core‐shell, hemisphere, sandwich, and so on, were all reproducible by starting from ca. 10‐μm uniform droplets composed of monomers, initiator, solvents, and polymer, and polymerizing them by subsequent suspension polymerization. SPG (Shirasu porous glass) membrane was employed to form uniform size droplets having the coefficient of variation (CV) around 10%. Styrene (ST) and acrylic monomers were used as monomers, and their polymers were dissolved in the droplets to investigate the development of phase separation. When hydrophilic methyl methacrylate (MMA) was polymerized in the droplets with a mixed solvent consisting of hydrophilic hexanol (HA) and hydrophobic benzene and hexadecane (HD), the resulting morphology shifted from hemisphere to sandwich and eventually to PMMA/solvent core‐shell with increasing hydrophilicity of the mixed solvent. The sandwich was converted to the core‐shell after several weeks elapsed. As styrene was added to MMA, the morphology shifted from hemisphere core/solvent shell to raspberry core/solvent shell as the fraction of ST increased. The domain of the mixed solvent in the raspberry core was reduced with increasing the hydrophilicity of the mixed solvent. All these morphologies were eventually converted to the copolymer core/solvent shell. When a mixed monomer of styrene and MMA dissolving polystyrene (PS) was polymerized, the resulting morphology shifted from salami to core‐shell with increasing the MMA fraction in the comonomer. The salami particles were then swollen with toluene, and after the swelling, toluene was removed under the different temperature and pressure. The final particle morphology converted to the core‐shell with a milder rate of toluene removal which was predicted from the thermodynamic model. When styrene and cyclohexyl acrylate (CHA), a pair with widely different reactivity ratios, were copolymerized, salami morphologies, with tiny CHA‐rich domains dispersed in the matrix, were obtained even at a higher fraction of CHA in comonomer. Effects of glass transition temperature of the polymers, molecular weight, and the composition of copolymers were taken in consideration whenever the final morphologies were discussed. By these experiments, the authors tried to demonstrate an advantage of using large uniform spheres for the particle morphology studies. SPG emulsification technique was a potential tool because of its free formulation of the droplets, and the subsequent polymerization could undergo without the breakup or coalescence of the droplets. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 79: 2200–2220, 2001     

Preparation and characterization of polyurethane microcapsules containing n‐octadecane with styrene‐maleic anhydride as a surfactant by interfacial polycondensation

A series of polyurethane microcapsules containing a phase change material (PCM) of n‐octadecane was successfully synthesized by an interfacial polymerization in aqueous styrene‐maleic anhydride (SMA) dispersion with diethylene triamine (DETA) as a chain extender reacting with toluene‐2,4‐diisocyanate (TDI). The average diameter of microPCMs is in the range of 5–10 μm under the stirring speed of 3000–4000 rpm. Optical and SEM morphologies of microPCMs had ensured that the shell was regularly fabricated with the influence of SMA. FTIR results confirmed that the shell material was polyurethane and the SMA chains associated on core material reacted with TDI forming a part of shell material. The shell thickness was decreasing in the range of 0.31–0.55 μm with the molar ratio of DETA/TDI from 0.84 to 1.35 and the weight of core material increasing from 40 to 80% (wt %). By controlling the weight ratio of PCM as 40, 50, 60, 70, and 80% in microPCMs, it was found using DSC that the T_m and T_c of microPCMs were in the range of 29.8–31.0^oC and 21.1–22.0°C and an obvious phase change had been achieved nearly the same temperature range of that of PCM. The results from release curves of microPCM samples prepared by 1.4, 1.7, and 2.0 g of SMA indicated the release properties were affected by the amount of the dispersant, which attributed to the emulsion effect and shell polymerization structure. The above results suggest that the shell structure of microPCMs can be controlled and the properties of microPCMs determined by shell will perform proper practical usage. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4996–5006, 2006     

Synthesis and characterization of paraffin/TiO2‐P(MMA‐co‐BA) phase change material microcapsules for thermal energy storage

Microcapsules based on a phase changing paraffin core and modified titanium dioxide–poly(methyl methacrylate‐co‐butyl acrylate) [P(MMA‐co‐BA)] hybrid shell were prepared via a Pickering emulsion method in this study. The microcapsules exhibit an irregularly spherical morphology with the size range of 3–24 µm. The addition of BA can enhance the toughness of the brittle polymer poly(methyl methacrylate) and improve the thermal reliability of the phase change microcapsules. The ratio of BA/MMA is in the range of 0.09–0.14, and the ratio of the monomer/paraffin is varied from 0.45 to 0.60. These microcapsules exhibit a well‐defined morphology and good thermal stability. The actual core content of the microcapsules reaches 36.09%, with an encapsulation efficiency of 73.07%. Furthermore, the prepared microcapsules present the high thermal reliability for latent‐heat storage and release after 2000 thermal cycles. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46447.     

Preparation of uniform hollow polystyrene particles with large voids by a glass‐membrane emulsification technique and a subsequent suspension polymerization

Hollow polymer particles with large voids were prepared with styrene (St) as the main component and in the presence of a small amount of N,N′‐dimethylaminoethyl methacrylate (DMAEMA) via a glass‐membrane emulsification technique and a subsequent suspension polymerization. A mixture of the monomer, hexadecane (HD), and N,N′‐azobis(2,4‐dimethylvaleronitrile) as an initiator was used as a dispersed phase (oil phase). By the careful pushing of the dispersed phase through the pores of the glass membrane into the aqueous phase, an emulsion of fairly monodisperse monomer droplets was formed. Then, the polymerization was performed by temperature being elevated to 70°C. The aqueous phase (continuous phase) contained poly(N‐vinyl pyrrolidone) as a stabilizer, sodium lauryl sulfate as a surfactant, Na₂SO₄ as an electrolyte, and sodium nitrite (NaNO₂) as a water‐soluble inhibitor. Results related to the effects of the HD content, DMAEMA, and the composition of the comonomer, including the crosslinker and flexible segment, on the features of the hollow particles were investigated. When the content of DMAEMA was higher than 1.0 wt % based on the total monomer, small, secondary particles were generated in the aqueous phase, but the generation was effectively prevented when DMAEMA was limited to 0.5 wt %. Hollow particles, with an average diameter of around 7 μm, were obtained with an St–DMAEMA system. The void size of the hollow particles was controlled by the HD content. When the HD content was lower (<25 wt % based on the oil phase), unbroken hollow particles were easily obtained. However, they tended to break into halves after drying when the HD content was increased to 50 wt %. A soft segment, lauryl acrylate, and a crosslinker, ethylene glycol dimethacrylate, were added to overcome this problem. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 244–251, 2003     

Encapsulation of polar phase change materials via multiemulsification and crosslinking method and its application in building

Phase change microcapsules are prepared using chitosan as shell material and aliphatic alcohol/aliphatic acid as core material via multiemulsification and crosslinking method. During the phase change process, the phase change microcapsules store and release heat energy. The enthalpy value of these phase change microcapsules is high enough to be used for application. Suitable phase change temperature can be obtained by changing the core material easily. The resulted microcapsules showed excellent thermal stability. Thermal gravity analysis results showed that the microcapsules remain stable below 200 °C. The microcapsules also exhibited good solvent resistance because of the crosslinking of the shell material chitosan. By integrating the microencapsulated phase change materials (2.5%) into building walls, the inner temperature of model house remained 2 °C higher than that without PCM during the test process. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47837.     

Preparation of polylactide microcapsules at a high throughput with a packed‐bed premix emulsification system

Core–shell polymer microcapsules are well known for their biomedical applications as drug carriers when they are filled with drugs and gas‐filled microcapsules that can be used as ultrasound contrast agents. The properties of microcapsules are strongly dependent on their size (distribution); therefore, equipment that allows the preparation of small and well‐defined microcapsules is of great practical relevance. In this study, we made polylactide microcapsules with a packed‐bed premix emulsification system that previously gave good results for regular emulsions. Here, we tested it for applicability to a system in which droplets shrank and solidified to obtain capsules. The packed‐bed column was loaded with glass beads of different sizes (30–90 µm) at various bed heights (2–20 mm), and coarse emulsions consisting of the polymer, a solvent, and a nonsolvent were pushed repeatedly through this system at selected applied pressures (1–4 bar). The obtained transmembrane fluxes (100–1000 m³ m^?2 h^?1) were much higher than those recorded for other membrane emulsification techniques. The average size of the obtained microcapsules ranged between 2 and 8 µm, with an average span of about 1; interestingly, the capsules were 2–10 times smaller than the interstitial voids of the beds. The droplets were larger when we used thicker beds and larger glass beads, and these effect correlated with the pore Reynolds number (Re_p). Two breakup mechanisms were identified: spontaneous droplet snap‐off dominated the system at low Re_ps, and localized shear forces dominated the system at higher Re_p. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43536.     

Temperature‐dependent transition of crystal phases in the electrospinning process of poly(vinylidene fluoride‐co‐hexafluoropropylene)

The temperature‐dependent transition of the crystal phases of poly(vinylidene fluoride‐co‐hexafluoropropylene) (PVDF‐HFP) was investigated in the electrospinning process. A solution of PVDF‐HFP in N,N‐dimethyl acetamide (DMAc) produced only the β‐phase‐dominant crystal up to 70 °C, irrespective of the spinneret temperature. In a mixed solvent of DMAc and acetone, however, the crystal phase of the electrospun fibers was dependent on temperature: β‐phase‐dominant at 30 and 50 °C and α‐phase‐dominant at 70 °C. The transition was related to a change of the coagulation rate during electrospinning, because the less perfect α phase is preferable to the β phase at a higher coagulation rate. The temperature‐dependent increase of the coagulation rate was more drastic in the presence of acetone, so the transition took place only in the mixed solvent. At elevated temperature, acetone not only raised the evaporation rate of the solvent but promoted the phase separation of the polymer resulting from the lower critical solution temperature behavior, which was rheologically traced. © 2019 Society of Chemical Industry     

Expansion space and thermal stability of microencapsulated n‐octadecane

5.0–50.0 vt% of cyclohexane was mixed with 95.0–50.0 vt% of n‐octadecane as the oil‐phase during the emulsion process in the in situ polymerization of melamine‐formaldehyde. By heat‐treating the microcapsules in an oven at 100°C, the cyclohexane was removed and expansion space was formed inside the microcapsules. The microcapsules were characterized by using FTIR, SEM, DSC, TGA, and gas chromatography. When the microcapsules are heat‐treated at temperatures higher than 180°C, Tm, ΔHm, Tc, and ΔHc of the microcapsules decrease. The attenuation of enthalpy of the microcapsules containing expansion space is obviously lower than that of the control sample, however. The permeability of the microcapsule shell decreases with the increase of cyclohexane content. There is a maximum between the thermal stabilities of the microcapsules and the cyclohexane contents. The microcapsules synthesized with 30.0–40.0 vt% of cyclohexane have the highest thermal stabilities, with 230°C and 289°C in air and nitrogen atmosphere, respectively. The thermal stable temperatures are approximately 67°C and 102°C higher than that of the control sample, respectively. The expansion space inside the microcapsules allows the n‐octadecane to expand in the temperature rising process and exert lower pressure to the shell, therefore keeping the shell intact and increasing the thermal stabilities of the microcapsules. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 390–396, 2005     

The microencapsulation of calcium chloride hexahydrate as a phase‐change material by using the hybrid coupler of organoalkoxysilanes

A novel method of microencapsulation for inorganic salt hydrates as phase‐change material (PCM), which is essential for their broad application, was pursued by combining sol–gel process with interfacial polymerization. Calcium chloride hexahydrate (CCH), chosen as a representative PCM of salt hydrates, was used as a core material, and organoalkoxysilane was applied to provide hybrid properties of mediating the hydrophilic core and hydrophobic shell material. The Fourier transform infrared spectra and SEM images confirmed that the siloxane and polyurea shell material successfully capsulated the CCH core. Fine morphology of microcapsules was further investigated with SEM, and it presented almost‐spherical shape and a well‐defined core–shell structure. Thermogravimetric analysis indicated that microcapsules containing CCH have sufficient thermal stability, which usually degraded in four steps. Differential scanning calorimeter investigation confirmed additionally that the microencapsulated CCH absorbs thermal energy with phase change during the melt process but undergo a severe super cooling phenomenon in the crystallizing process. In addition, the durability test was conducted to evaluate the siloxane polymer and polyurea as a shell material, protecting CCH from leaking. The effect of pH and the ratio of ingredients were studied in terms of encapsulation possibility and performance of core PCM, which include morphology of core–shell particles and essential thermal properties as a PCM. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45821.     

Core content and stability of n‐octadecane‐containing polyurea microencapsules produced by interfacial polymerization

Microencapsulation of phase change material (PCM) n‐octadecane was carried out by interfacial polymerization technique using core and bulk monomers as toluene‐2,4‐diisocyanate (TDI) and diethylene triamine (DETA), respectively. Cyclohexane was used as the solvent for TDI and n‐octadecane, which formed the oil phase. The effect of encapsulation procedure, core‐to‐monomer ratio (CM ratio) and PCM‐to‐cyclohexane (PC) ratio was investigated on core content, encapsulation efficiency, and stability of microcapsules. Using a modified procedure, the core content was found to increase with the increasing CM ratio and reached a maximum at 3.7, while the encapsulation efficiency continuously decreased with the increasing CM ratio. Also the encapsulation efficiency was found to have a strong dependence on PC ratio and a maximum encapsulation efficiency of 92%, along with the core content of 70% was obtained with CM ratio of 3.7 along with the PC ratio of 6. The microcapsules were well shaped, i.e., round and regular, with narrow size distribution at these conditions. The PCM microcapsules were found to be stable to heat treatment at 150°C for 8 h. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Effect of core‐shell morphology evolution on the rheology,crystallization, and mechanical properties of PA6/EPDM‐g‐MA/HDPE ternary blend

In this article, polyamide 6 (PA6), maleic anhydride grafted ethylene‐propylene‐diene monomer (EPDM‐g‐MA), high‐density polyethylene (HDPE) were simultaneously added into an internal mixer to melt‐mixing for different periods. The relationship between morphology and rheological behaviors, crystallization, mechanical properties of PA6/EPDM‐g‐MA/HDPE blends were studied. The phase morphology observation revealed that PA6/EPDM‐g‐MA/HDPE (70/15/15 wt %) blend is constituted from PA6 matrix in which is dispersed core‐shell droplets of HDPE core encapsulated by EPDM‐g‐MA phase and indicated that the mixing time played a crucial role on the evolution of the core‐shell morphology. Rheological measurement manifested that the complex viscosity and storage modulus of ternary blends were notable higher than the pure polymer blends and binary blends which ascribed different phase morphology. Moreover, the maximum notched impact strength of PA6/EPDM‐g‐MA/HDPE blend was 80.7 KJ/m² and this value was 10–11 times higher than that of pure PA6. Particularly, differential scanning calorimetry results indicated that the bulk crystallization temperature of HDPE (114.6°C) was partly weakened and a new crystallization peak appeared at a lower temperature of around 102.2°C as a result of co‐crystal of HDPE and EPDM‐g‐MA. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Study on preparation of monodispersed poly(styrene‐co‐N‐dimethylaminoethyl methacrylate) composite microspheres by SPG (Shirasu Porous Glass) emulsification technique

Monodispersed poly(styrene‐co‐N‐dimethylaminoethyl methacrylate) [P(St‐DMAEMA)] composite microspheres were prepared by employing a Shirasu Porous Glass (SPG) emulsification technique. A mixture of monomer, hexadecane (HD), and initiator N,N′‐azobis(2,4‐dimethylvaleronitrile) (ADVN) was used as a dispersed phase and an aqueous phase containing stabilizer [poly(vinyl pyrrolidone) (PVP) or poly(vinyl alcohol) (PVA)], sodium lauryl sulfate (SLS), and water‐soluble inhibitor [hydroquinone (HQ), diaminophenylene (DAP), or sodium nitrite (NaNO₂)], was used as a continuous phase. The dispersed phase was permeated through the uniform pores of SPG membrane into the continuous phase by a gas pressure to form the uniform droplets. Then, the droplets were polymerized at 70°C. The effects of inhibitor, stabilizer, ADVN, and DMAEMA on the secondary nucleation, DMAEMA fraction in the polymer, conversion, and morphologies of the particles were investigated. It was found that the secondary nucleation was prevented effectively in the presence of HQ or DAP when PVP was used as the stabilizer. The secondary particle was observed when ADVN amount was raised to 0.3 g (/18 g monomer); however, no secondary nucleation occurred even by increasing DMAEMA fraction to 10 wt %. This result implied that the diffusion of ADVN into the aqueous phase was a main factor responsible to the secondary nucleation more than that of DMAEMA. The hollow particles were obtained when NaNO₂ was used, while one‐hole particles formed in the other cases. By adding crosslinking agent, the hole disappeared and the monomer conversion was improved. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 79: 2408–2424, 2001     

Synthesis and thermal properties of phase‐change microcapsules incorporated with nano alumina particles in the shell

Novel phase‐change microcapsules with paraffin as core and melamine‐formaldehyde (MF) resin as shell were synthesized through in situ polymerization, in which nano alumina (nano‐Al₂O₃) particles were dispersed in the shell by mixing nano‐Al₂O₃ with MF prepolymer solution using the direct addition method (i.e., adding nano‐Al₂O₃ into the MF prepolymer solution directly) and the predispersed addition method (i.e., predispersing the nano‐Al₂O₃ homogenously in water under the assistance of dispersant and wetting agents before mixing with the MF prepolymer). Scanning electron microscope experiments demonstrated that the predispersed addition method yielded the microcapsules having the better dispersion and less self‐agglomeration of alumina, compared to the direct addition method. Fourier transform infrared spectroscopy, energy dispersive X‐ray spectroscopy, and electron backscatter diffraction imaging confirmed that the nano‐Al₂O₃ particles were successfully incorporated in the shell by the predispersed addition method. The phase change behavior of microcapsules incorporated with different contents (up to 12.7% relative to the microcapsule) of nano‐Al₂O₃ particles in the shell was investigated by differential scanning calorimeter. The results revealed that the encapsulation efficiency for this kind of novel microcapsules was >77% and the incorporation of nano‐Al₂O₃ in the shell affected the phase change temperature. Thermal gravimetric analysis indicated that the addition of nano‐Al₂O₃ improved the thermal stability of microcapsules remarkably. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Influence of microcapsule shell material on the mechanical behavior of epoxy composites for self‐healing applications

In this article, we have studied the effect of microcapsule shell material on the mechanical behavior of self‐healing epoxy composites. Liquid epoxy healant was encapsulated in melamine‐formaldehyde (MF) and urea‐formaldehyde (UF), using emulsion polymerization technique to prepare microcapsules of different shell walls. The core content of the microcapsules, as determined by solvent extraction technique was found to be 65 ± 4%, irrespective of the shell wall of microcapsule. Morphological investigations reveal a rough texture of the spherical microcapsules, which was attributed to the presence of protruding polymer nanoparticles on the surface. Epoxy composites containing UF and MF microcapsules (3–15% w/w) were prepared by room temperature curing and their mechanical behaviour was studied under both quasi‐static and dynamic loadings. The tensile strength, modulus, and impact resistance of the matrix was found to decrease with increasing amount of microcapsule in the formulation, irrespective of the shell wall material used for encapsulation. Interestingly, substantial improvement in the fracture toughness of the base resin was observed. Morphological investigations on the cracked surface revealed features like crack pinning, crack bowing, microcracking and crack path deflection, which were used to explain the toughened nature of microcapsule containing epoxy composites. Our studies clearly indicate that the microcapsule shell wall material does not play any significant role in defining the mechanical properties of the composites. In addition, presence of secondary amine functionalities in UF and MF shell wall do not interfere with the reaction of epoxy with triethylene tetramine hardener during the curing process. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40572.     

Chemically stable polyphenylene ether microcapsules prepared using a facile method for the self‐healing of polymers

Chemically stable polyphenylene ether (PPO) microcapsules (MCs) filled with epoxy resins (PPO‐EP MCs) were prepared using low‐molecular‐weight PPO with vinyl end‐groups as shell wall and epoxy resins as core material using an oil‐in‐water emulsion solvent evaporation method. This method for synthesizing MCs with PPO shell walls is simple, convenient and novel, which can avoid the influence of processing parameters on the chemical stability of the epoxy resin core material. The resulting PPO‐EP MCs exhibit good chemical stability below 255 °C mainly owing to the absence of a polymerization catalyst of the epoxy resins. The initial thermal decomposition temperature of the MCs is about 275 °C. The MCs were embedded in a 4,4′‐bismaleimidodiphenylmethane/O,O′‐diallylbisphenol A (BMI/BA) thermosetting resin system. When processed at high temperature (up to 220 °C), the microencapsulated epoxy resins could be released from the fractured MCs to matrix crack surfaces and bond the crack surfaces. An amount of 8 wt% MCs restored 91 and 112% of the original fracture toughness of the BMI/BA matrix when heated at 220 °C/2 h and 80 °C/1 h + 220 °C/2 h, respectively. The MCs only slightly decreased the thermal property of the matrix. © 2016 Society of Chemical Industry     

An improved phase‐inversion process for the preparation of silica/poly[styrene‐co‐(acrylic acid)] core–shell microspheres: synthesis and application in the field of polyolefin catalysis

Spherical and well‐dispersed silica/poly[styrene‐co‐(acrylic acid)] (SiO₂/PSA) core–shell particles have been synthesized using an improved phase‐inversion process. The resulting particles were successfully used as supports for polyolefin catalysts in the production of polyethylene with broad molecular weight distribution. Through the vapor phase, instead of the liquid phase in the traditional process, a non‐solvent was introduced into a mixture of micrometer‐sized SiO₂ and PSA solution. The core–shell structure of the resulting SiO₂/PSA microspheres was confirmed using optical microscopy, scanning electron microscopy, Fourier transfer infrared spectrometry, thermogravimetric analysis and measurement of nitrogen adsorption/desorption isotherms. In order to avoid agglomeration of particles and to obtain a good dispersion of the SiO₂/PSA core–shell microspheres, the non‐solvent was added slowly. As the concentration of PSA solution increased, the surface morphology of the core–shell particles became looser and more irregular. However, the surface area and the pore volume remained the same under varying PSA concentrations. The SiO₂/PSA core‐shell microspheres obtained were used as a catalyst carrier system in which the core supported (n‐BuCp)₂ZrCl₂ and the shell supported TiCl₄. Ethylene/1‐hexene copolymerization results indicated that the zirconocene and titanium‐based Ziegler–Natta catalysts were compatible in the hybrid catalyst, showing high activities. The resulting polyethylene had high molecular weight and broad molecular weight distribution. Copyright © 2010 Society of Chemical Industry