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1.
Ternary composites of polypropylene (PP), polydimethylsiloxane (PDMS) elastomer, and nano‐SiO2, prepared with three different mixing sequences, were studied for dispersion morphology and its effect on the crystallization of PP and the mechanical properties. The mixing sequence produced a significant effect on the dispersion morphology and, thereby, on the mechanical properties of the composites. A two‐step mixing sequence, in which nano‐SiO2 was added in the second step to the PP/PDMS binary system, produced a significant encapsulation of nano‐SiO2 by PDMS, and this, in turn, resulted in the poor modulus and impact strength of the composite. A one‐step mixing sequence of all three components produced a separated dispersion of PDMS and nano‐SiO2 phases in the PP matrix with the occurrence of a fine band of nano‐SiO2 particles at the boundaries of the PDMS domains and the presence of some nano‐SiO2 filler particles inside the PDMS domains. This one‐step mixing sequence produced an improvement in the tensile modulus but a decrease in the impact strength with increasing nano‐SiO2 content. In the third sequence of mixing, which involved a two‐step mixing sequence through the addition of PDMS in the second step to the previously prepared PP/nano‐SiO2 binary system, the morphology of the dispersion showed separately dispersed PDMS and nano‐SiO2 phases with a loose network of nano‐SiO2 particles surrounding the PDMS domains. This latter series of ternary composites had the highest impact strength and exhibited high shear deformation under tensile and impact conditions. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008  相似文献   

2.
This study examines the selective dispersion of nano‐SiO2 in polystyrene (PS) and polyamide 6 (PA6) blends. With the coupling assistance of 3‐methacryloylpropyl trimethoxysilane (MPS), nano‐SiO2 surfaces are grafted with PS chains of different molecular weights (SiO2–MPS–PS) or reactive random copolymer of styrene (St) and 3‐isopropenyl‐α,α′‐dimethylbenzene isocyanate (TMI) to produce SiO2–MPS–P(St–co–TMI). The isocyanate groups of the reactive copolymer can react with the terminal group of the PA6 to form a graft copolymer, which helps in controlling the location of nano‐SiO2 between the PS and PA6 phases. Field‐emission scanning electron microscopy imaging combined with the rheological method was used to investigate the location and dispersion of nano‐SiO2, as well as the morphology of the PS/PA6 blends, at low nano‐SiO2 loading. Compared with pristine SiO2, the modified SiO2 with different chain lengths adjusted the PA6 phase with refined size and narrow size distribution because of the strong interaction with both phases. The SiO2–MPS–PS with appropriate length is the most effective. The use of nano‐SiO2 along with the reactive compatibilizer provides synergistic effects for improving the compatibilization of PS/PA6 blends. POLYM. ENG. SCI., 57:1301–1310, 2017. © 2017 Society of Plastics Engineers  相似文献   

3.
To improve the properties of polyamide 6 (PA6) composites, a series of modified PA6 composites was prepared by reaction extrusion. An amorphous PA6 was first obtained by the complexing reaction of Li+ in lithium chloride with amino groups, and then epoxy resins, nano‐SiO2 as well as POE‐g‐MAH were in turn added into the PA6/LiCl system. The effect of different additives on the crystallization behavior and mechanical properties of PA6 composites was well‐studied by X‐ray diffraction (XRD), differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), scanning electron microscopy (SEM), and mechanical properties tests. The results demonstrated that PA6 was amorphous at 6 phr lithium chloride and a network structure was formed in PA6 matrix in the presence of epoxy resins, thus the mechanical properties of composites greatly were enhanced. However too many nano‐SiO2 particles might impair the tensile strength of PA6 composites. Additionally, a PA6 composite with excellent properties was obtained in the presence of POE‐g‐MAH due to the crystal form change in PA6 matrix and the strong interaction between PA6 and POE‐g‐MAH. POLYM. COMPOS., 35:985–992, 2014. © 2013 Society of Plastics Engineers  相似文献   

4.
A series of the surface‐functionalized nano‐SiO2/polybenzoxazine (PBOZ) composites was produced, and an attempt was made to improve the toughness of PBOZ material, without sacrificing other mechanical and thermal properties. A benzoxazine functional silane coupling agent was synthesized to modify the surface of nano‐SiO2 particles, which were then mixed with benzoxazine monomers to produce the nano‐SiO2‐PBOZ nanocomposites. The notched impact strength and the bending strength of the nano‐SiO2‐PBOZ nanocomposites increase 40% and 50%, respectively, only with the addition of 3 wt % nano‐SiO2. At the same load of nano‐SiO2, the nano‐SiO2‐PBOZ nanocomposites exhibit the highest storage modulus and glass‐transition temperature by dynamic viscoelastic analysis. Moreover, the thermal stability of the SiO2/PBOZ nanocomposites was enhanced, as explored by the thermogravimetric analysis. The 5% weight loss temperatures increased with the nano‐SiO2 content and were from 368°C (of the neat PBOZ) to 379°C or 405°C (of the neat PBOZ) to 426°C in air or nitrogen with additional 3 wt % nano‐SiO2. The weight residue of the same nanocomposite was as high as 50% in nitrogen at 800°C. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011  相似文献   

5.
BACKGROUND: A new processing method for polypropylene–untreated precipitated silica (PP/SiO2) composites based on the incorporation of a second polymer phase of polyamide 6 (PA6) is presented and compared with a more classic one making use of compatibilizers: glycerol monostearate (GMS), ethylene acrylic acid ionomer (IAAZE) and maleic anhydride grafted polypropylene (MA‐graft‐PP). The effects of processing methods and conditions on the microstructure and properties of PP/SiO2 composites prepared by melt compounding are investigated with a view to reduce the size of aggregates of silica from the micrometre to the nanometre scale and to improve the link between filler and matrix. RESULTS: On the one hand, the presence of GMS and IAAZE compatibilizers significantly improves the dispersion of the silica particles. On the other hand, when using a PA6 second phase, the SiO2 particles are dispersed in PA6 nodules. Within these nodules, SiO2 appears dispersed at the nanoscale but with larger particles (‘aggregates’) of about 200 nm. Significant improvements in tensile strength and modulus are obtained using MA‐graft‐PP compatibilizer. An increase in impact strength is observed in the case of GMS compatibilizer. Thermal parameters indicate also that silica plays the role of nucleation agent for PP matrix. All improvements (tensile strength, modulus and impact strength) increase with the addition of compatibilized PA6 second phase. CONCLUSION: By the incorporation of masterbatch of silica in PA6 as a second polymer polar phase, a successful new production method for PP/SiO2 nanocomposites has been developed. Interestingly, this method does not require any (expensive) pre‐treatment of the silica. Copyright © 2007 Society of Chemical Industry  相似文献   

6.
The distribution of maleated styrene‐hydrogenated butadiene‐styrene (mSEBS) elastomer and nano‐SiO2 in nylon 6 matrix was controlled by varying the blending procedure. Nano‐SiO2 particles with different surface properties (hydrophilic versus hydrophobic) were adopted to adjust their interactions with other components. Two different structures, separate dispersion of nano‐SiO2 and elastomer particles as well as encapsulation of nano‐SiO2 fillers by the elastomer, were obtained. The structures were confirmed through scanning electron microscope (SEM) investigation. The mechanical measurement results showed that the microstructure and the interactions among the components had dramatic influences on the final mechanical properties, especially Izod fracture toughness, for the ternary nanocomposites. The nanocomposites containing hydrophilic nano‐SiO2 had better mechanical performances compared with the composites filled with hydrophobic SiO2 when they were in the same microstructure. The nanocomposites with separate dispersion structure showed higher stiffness compared with those of encapsulation type. However, the separately dispersed nano‐SiO2 particles restricted the cavitation of elastomer phases that led to low toughening effectiveness. The difference of cavitation intensity for elastomer phase was revealed by SEM investigation on the facture surfaces for the nanocomposites with the two different microstructures. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010  相似文献   

7.
A new method of surface chemical modification of nano‐SiO2 was proposed in the paper. In the presence of catalyst, the active hydroxyl groups on the surface of nano‐SiO2 reacted with AB2‐type monomer (N,N‐dihydroxyethyl‐3‐amino methyl propionate) by one‐step polycondensation. And the product's Fourier transform infrared graphs and transmission electron microscopy (TEM) images proved that hyperbranched poly(amine‐ester) (HPAE) was grafted from nano‐SiO2 surface successfully. Moreover, polyvinyl chloride (PVC)/modified nano‐SiO2 composites were made by melt‐blending. The composites' structures and mechanical properties were characterized by TEM, scanning electron microscopy, and electronic universal testing machine. The results showed that nano‐SiO2 grafted by HPAE increased obviously in dispersion in PVC matrix, and mechanical properties of PVC were effectively improved. Additionally, it was found that mechanical properties of PVC/nano‐SiO2 composites reached the best when weight percent of nano‐SiO2 in PVC matrix was 1%. Compared with crude PVC, the tensile strength of HPAE grafted nano‐SiO2/PVC composite increased by 24.68% and its break elongation, flexural strength, and impact strength increased by 15.73, 4.07, and 184.84%, respectively. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers  相似文献   

8.
BACKGROUD: Melt vibration technology was used to prepare injection samples of polypropylene (PP)/nano‐CaCO3 blends. It is well known that nano‐CaCO3 particles are easy to agglomerate owing to their large surface energy. Improving the distribution of nano‐CaCO3 particles in PP/nano‐CaCO3 blends is very important for enhancing the mechanical properties. In this work, low‐frequency vibration was imposed on the process of injection molding of PP/nano‐CaCO3 blends. The aim of importing a vibration field was to change the crystal structure of PP as we studied previously and improve the distribution of nano‐CaCO3 particles. Furthermore, the mechanical properties were improved. RESULTS: Through melt vibration, the mechanical properties of PP/nano‐CaCO3 samples were improved significantly. Compared with conventional injection molding, the enhancement of the tensile strength and impact strength of the samples molded by vibration injection molding was 17.68 and 175.96%, respectively. According to scanning electron microscopy, wide‐angle X‐ray diffraction and differential scanning calorimetry measurements, it was found that a much better dispersion of nano‐CaCO3 in samples was achieved by vibration injection molding. Moreover, the crystal structure of PP in PP/CaCO3 vibration samples changed. The γ crystal form was achieved at the shear layer of vibration samples. Moreover, the degree of crystallinity of PP in vibration samples increased 6% compared with conventional samples. CONCLUSION: Concerning the microstructure, melt vibration could effectively change the crystal structure and increase the degree of crystallinity of PP besides improving the distribution of nano‐CaCO3 particles. Concerning the macrostructure, melt vibration could enhance the mechanical properties. The improvement of mechanical properties of PP/nano‐CaCO3 blends prepared by low‐frequency vibration injection molding should be attributed to the even distribution of nano‐CaCO3 particles and the formation of γ‐PP and the increase of the degree of cystallinity. Copyright © 2007 Society of Chemical Industry  相似文献   

9.
Composites of thermoplastic cassava starch (TPS) and nanosilica (SiO2) were prepared by the melting method. The effect of nano‐SiO2 on the retrogradation properties and structures of cassava starch was investigated. The retrogradation degree of TPS/nano‐SiO2 composites increased with increasing retrogradation time. The retrogradation rate of TPS significantly increased after the addition of nano‐SiO2, but excessive nano‐SiO2 content leads to a decrease in the retrogradation rate of TPS. According to the Fourier transform infrared spectroscopy results, the retrogradation degree of TPS/nano‐SiO2 composites increased with the increase of retrogradation time and addition of nano‐SiO2. Scanning electron microscopy analysis indicated that nano‐SiO2 particles were uniformly and finely dispersed in the starch materials, but the nano‐SiO2 particles aggregated in the cassava starch with a further increase in nano‐SiO2 content. X‐ray diffraction revealed that the crystalline structure of the starch was gradually altered from A‐type to V‐type with the increase of retrogradation time. TPS/SiO2 composites indicated a mixture of A+V types, and the intensity of the V‐type strengthened with the increase of retrogradation time and SiO2 content. Polarized light microscopy analysis revealed clear Maltese cross patterns, and the number of spherulites in TPS/nano‐SiO2 composites increased with increasing retrogradation time and nano‐SiO2 content, but the retrogradation of starch was inhibited with further increases of nano‐SiO2 content. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45687.  相似文献   

10.
Acrylic resin/micro‐SiO2/polymethyl urea (AC/SiO2/PMU) composites were prepared by physical blends of acrylic resin latex (AC), polymethyl urea resin (PMU), and modified SiO2. The effects of SiO2 and PMU content in the hybrid composites morphology and physical properties were investigated in detail using transmission electron microscopy (TEM), UV‐Vis spectrometry (UV‐Vis), scanning electron microscope (SEM), thermogravimetric analysis (TGA), and contact angle measurement. The results showed that introduction of SiO2 into AC composites could increase the viscosity which caused by gelation and agglomeration of SiO2. The TEM, SEM images, and TGA results indicated that hybrid membranes have phase separation. During the film formation process, a high number of PMU and SiO2 particles of an appropriate size were stranded on the surface of the film to form matting surface. These results highlight the sensitivity of the gloss to the polymer morphology and surface. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41707.  相似文献   

11.
The effects of heat treatment on the crystal structure and impact strength of poly(phenylene sulfide) (PPS) and nano‐SiOx/ PPS nanocomposites were studied. The molecular weight of heat‐treated neat PPS was increased by 28% due to the crosslinking reaction that changed its crystal morphology. Also, the crystallinity was reduced by 18%, leading to an improvement of the Izod impact strength by 66%. Nano‐SiOx/PPS composites were manufactured by intensive compounding with 3 wt.‐% nano‐SiOx particles treated by an epoxy functional group. Test results showed that the Izod impact strength of nano‐SiOx/heat‐treated PPS composites was 91% better and the crystallinity 27% less compared to the same properties of “as received” neat PPS. Nano‐SiOx has a high specific surface area and a high surface energy; its grafted epoxy group promotes interfacial adhesion with the PPS matrix, hence increasing the Izod impact strength of the nanocomposites.

TEM micrograph of NHTM‐PPS with 3 wt.‐% nano‐SiOx.  相似文献   


12.
Liquid crystalline polymer–polyamide‐6 (LCP/PA6) composites containing 20 wt % LCP content were compatibilized by a random styrene–maleic anhydride copolymer (RSMA). The blending was performed via extrusion followed by injection molding. The LCP employed was a commercial copolyester, Vectra A950. The dynamic mechanical (DMA), rheological, thermal, and mechanical properties as well as the morphology of the composites were studied. The DMA and rheological results showed that RSMA is an effective compatibilizer for LCP/PA6 blends. The mechanical measurements showed that the stiffness, tensile strength, and toughness of the in situ composites are generally improved with increasing RSMA content. However, these mechanical properties deteriorated considerably when RSMA content was above 10 wt %. The drop‐weight dart impact test was also applied to analyze the toughening behavior of these composites. The results show that the maximum impact force (Fmax) and crack‐initiation energy (Einit) tend to increase with increasing RSMA content. From these results, it appeared that RSMA prolongs the crack‐initiation time and increases the energies for crack initiation and impact fracture, thereby leading to toughening of LCP/PA6 in situ composites. Finally, the correlation between the mechanical properties and morphology of the blends is discussed. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 1964–1974, 2000  相似文献   

13.
Nano‐SiO2 was introduced into in‐situ composites of polycarbonate (PC) and a thermotropic liquid crystalline polymer (TLCP) using a twin‐screw extruder. The rheology of these composites was characterized with capillary rheometry, and the morphology of the dispersed TLCP observed with scanning electron microscopy. The rheological data revealed that the viscosity decrease of PC melts by only the addition up to 20 wt% TLCP remained smaller than 30%, while it became ~48% upon further addition of only about 1 wt% nano‐SiO2 and larger than 60% upon ~9 wt% nano‐SiO2 filling, in contrast to a 50% viscosity increase of PC melts with increase in nanosilica loading up to ~9 wt%. These silica‐filled composites exhibited markedly low viscosity, especially at relatively high shear rates. The morphology of TLCP extracted from unfilled and silica‐filled composites indicated that the largest viscosity reduction was correlated well with the fibrillation of TLCP droplets enhanced by nano‐SiO2. The TLCP/SiO2/PC composites exhibited rheological hybrid effect with fillers at nanometer scale. POLYM. ENG. SCI., 47:757–764, 2007. © 2007 Society of Plastics Engineers  相似文献   

14.
The influence of the compounding route of polypropylene (PP)/ethylene–propylene–diene terpolymer (EPDM)/nano‐CaCO3 composites on their properties, including their mechanical properties, the dispersion degree of nano‐CaCO3, and the morphology of EPDM, was studied. The results showed that the toughness of the composites and the morphology of the EPDM particles were markedly influenced by the compounding route, whereas the dispersion degree of nano‐CaCO3 in the matrix was little influenced by the compounding route. The impact strength of composites prepared by one route was about 60 kJ/m2 with 20 wt % nano‐CaCO3. The results indicated that a sandbag of nano‐CaCO3 embedded in EPDM could effectively improve the toughness of the composites. A sandbag composed of EPDM and nano‐CaCO3 eliminated the deterioration effect of the nano‐CaCO3 agglomerate on the toughness of the composites, whereas the nano‐CaCO3 agglomerate separately dispersed in PP decreased the toughness of the tercomponent composite © 2005 Wiley Periodicals, Inc. J Appl Polym Sci, 2006  相似文献   

15.
Nanosilica/polyarylene ether nitriles terminated with phthalonitrile (SiO2/PEN‐t‐Ph) composites were prepared by hot‐press approach. To ensure the nano‐SiO2 can disperse uniformly, the solution casting method combined with ultrasonic dispersion technology had been taken previously. The mass fraction of nano‐SiO2 particles was varied to investigate their effect on the thermal, mechanical, and dielectric properties of the nanocomposites. From scanning electron microscope images, it was found that the nanoSiO2 particles were dispersed uniformly in the PEN‐t‐Ph matrix when the addition of nano‐SiO2 was less than 16.0 wt%. However, when the mass fraction of nano‐SiO2 increased to 20.0 wt%, the nano‐SiO2 particles tend to self‐aggregate and form microns sized particles. Thermal studies revealed that nano‐SiO2 particles did not weaken the thermal stabilities of the PEN‐t‐Ph matrix. Mechanical investigation manifested that the SiO2/PEN‐t‐Ph nanocomposites with 12.0 wt% nano‐SiO2 loading showed the best mechanical performance with tensile strength of 108.2 MPa and tensile modulus of 2107.5 Mpa, increasing by 14% and 19%, respectively as compared with the pure PEN‐t‐Ph film. Dielectric measurement showed that the dielectric constant increased from 3.70 to 4.15 when the nano‐SiO2 particles varied from 0.0 to 20.0 wt% at 1 kHz. Therefore, such composite was a good candidate for high performance materials at elevated temperature environment. POLYM. COMPOS., 35:344–350, 2014. © 2013 Society of Plastics Engineers  相似文献   

16.
The nano‐SiO2 particles modified by silane coupling agent A‐1100 were used for preparing the vinyl ester resin (VE) Pickering emulsion. The stable emulsion could be served as the film former of sizing agent for glass fiber (GF). The influence of the wettability and the addition amount of nano‐SiO2 on the stability of film former emulsion was explored. The effect of nano‐SiO2 Pickering emulsion type sizing agent on the properties of GF was investigated. SEM images show that there existed a layer of sizing agent film with nano‐SiO2 particles evenly on the GF surface. The abrasion resistance of the sized GF reached 3,579 times and the stiffness was 69 mm. The strand integrity also performed well. The fracture strength of GF bundles treated by Pickering emulsion type sizing agent increased by 28.6% to 0.504 N/Tex compared with that of the unsized GF bundles. The interlaminar shear strength (ILSS) of GF/VE composites sized by self‐made sizing agent which contained nano‐SiO2 has improved, compared to the unsized GF reinforced VE composite. POLYM. COMPOS., 37:334–341, 2016. © 2014 Society of Plastics Engineers  相似文献   

17.
Nanocomposites of organic nano‐montmorillonite (nano‐OMMT)‐filled immiscible polyamide 6 (PA6)/polystyrene (PS) blends were prepared by three different processing methods. Masterbatch M1 of OMMT/PA6 and masterbatch M2 of OMMT/PS were prepared as separate masterbatchs by melt mixing with PA6 or PS, and then either mixed together or each mixed individually with appropriate amounts of PS or PA6, respectively. The effects of nano‐OMMT content and processing method on the structure, phase morphology, and mechanical properties of the PA6/PS/OMMT nanocomposites were investigated by X‐ray diffraction, transmission electron microscopy, scanning electron microscopy, and mechanical properties tests. The results showed that the nano‐OMMT by M1 and M2 masterbatches dispersed primarily as exfoliated platelets in the PA6 matrix in the final composites regardless of the method of preparation. A drastic decrease of dispersed PS phase size and a very homogeneous size distribution were observed with the addition of nano‐OMMT. The PA6/PS/OMMT nanocomposites prepared from the M2 displayed the smallest dispersed PS phase size and best distribution of OMMT. The improvement of the mechanical properties of the PA6/PS/OMMT nanocomposites was attributed to the enhanced compatibilization of the immiscible PA6/PS blends by using nano‐OMMT. POLYM. ENG. SCI., 2017. © 2017 Society of Plastics Engineers  相似文献   

18.
Modification of nanoparticles through graft polymerization is able to change the chemical nature of the particles' surfaces and provides an effective means for the preparation of nano‐fillers specified for composites manufacturing. The present work focuses on the mechanical role of grafted nano‐SiO2 particles in high density polyethylene composites prepared by melt compounding. The experimental results show that at a content of 0.75 vol%, the modified nano‐silica results in a rise in tensile stiffness, tensile strength and impact strength of the composites. The grafted nanoparticles can improve the mechanical performance of the matrix polymer more effectively than the untreated version. In addition, a further enhancement of the composites stiffness and strength can be achieved by crosslinking the concentrated masterbatches, which has not yet been revealed in the authors' previous works on grafted nano‐SiO2 particles/polypropylene composites. It is thus revealed that the introduction of the grafting polymers onto the nanoparticles increases the tailorability of the composites.  相似文献   

19.
A water‐dispersible conducting polyaniline/ nano‐SiO2 composite, with a conductivity of 0.071 S cm?1 at 25°C, was prepared by the oxidative polymerization of aniline in the presence of amorphous nano‐SiO2 particles. And the structure, morphology, thermal stability, conductivity, and electroactivity of this composite were also investigated. This composite has been steadily dispersed in the aqueous solution for about 10–36 h without the need for any stabilizer. It would significantly impulse the commercial applications of conducting polyaniline/nano‐SiO2 composite as fillers for antistatic and anticorrosion coatings. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008  相似文献   

20.
Acrylonitrile‐butadiene‐styrene (ABS)/poly(methyl meth‐acrylate) (PMMA)/nano‐calcium carbonate (nano‐CaCO3) composites were prepared in a corotating twin screw extruder. Four kinds of nano‐CaCO3 particles with different diameters and surface treatment were used in this study. The properties of the composites were analyzed by tensile tests, Izod impact tests, melt flow index (MFI) tests, and field emission scanning electron microscopy (FESEM). This article is focused on the effect of nano‐CaCO3 particles' size and surface treatment on various properties of ABS/PMMA/nano‐CaCO3 composites. The results show that the MFI of all the composites reaches a maximum value when the content of nano‐CaCO3 is 4 wt%. In comparison with untreated nano‐CaCO3 composites, the MFI of stearic acid treated nano‐CaCO3 composites is higher and more sensitive to temperature. The tensile yield strength decreases slightly with the increase of nano‐CaCO3 content. However, the size and surface treatment of nano‐CaCO3 particles have little influence on the tensile yield strength of composites. In contrast, all of nano‐CaCO3 particles decrease Izod impact strength significantly. Stearic acid treated nano‐CaCO3 composites have superior Izod impact strength to untreated nano‐CaCO3 composites with the same nano‐CaCO3 content. Furthermore, the Izod impact strength of 100 nm nano‐CaCO3 composites is higher than that of 25 nm nano‐CaCO3 composites. POLYM. COMPOS., 31:1593–1602, 2010. © 2009 Society of Plastics Engineers  相似文献   

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