The influence of two bar warp-knitted structure on the fabric tensile stress relaxation Part II: (locknit,satin, loop raised)

When strain is applied constantly, there is a decreased stress with time in viscoelastic materials, which is called stress relaxation. During the manufacture and application of clothing and footwear, materials experience various long-lasting deformations, and relaxation process in materials arises. Thus, with theoretical and experimental study of the factors affecting stress relaxation, the ability to design and produce appropriate clothes will be increased. In the first part of this research, we studied the stress relaxation behavior of warp-knitted structures which have longer underlaps in back bar (reverse locknit, three- and four-needle sharkskin, and queens’ cord). Following the previous research, the aim of this study was to investigate the effect of fabric structure, strain percentage, and course density on the stress and stress relaxation of the warp-knitted structures which have longer underlaps in front bar (locknit, three- and four-needle satin, and loop raised). The results reveal that the fabric structure, strain value, and fabric density are important factors affecting the stress and stress relaxation percent of the fabrics. By increasing the strain and the length of underlap in the front guide bar, stress and stress relaxation percent will be increased. Also, fabrics with higher course density show higher stress and stress relaxation percent. Among the mechanical models used to describe the stress relaxation behavior of the fabrics, the three-component Maxwell’s model with parallel-connect nonlinear spring showed the best agreement with the experimental stress relaxation curves of the analyzed fabrics.     

Analysis of warp-knitted fabric structure. Part II: theoretical study on initial modulus of warp-knitted fabrics (tricot,locknit, and satin)

In the first part of this series, a 3D straight line model was presented for the geometry of two-guide-bar warp-knitted fabrics. In this part, first, the variation of unit cell geometry under uniaxial tension in the range of elastic deformation is investigated. In the present study, the energy method and Castiglianos's theorem were used to derive the fabric's initial modulus. Energy terms which are considered in this study are extension, bending, and compression energies. Also, the friction phenomenon is taken into account by using frictional energy term. For this purpose, the loop of each bar is divided into eight elements. Free-body diagrams of elements are drawn to show the relative magnitude and direction of all forces acting upon an object in a given situation. After obtaining the force details, strain energy of each element is calculated. Finally, the initial modulus of warp-knitted fabrics is obtained. To verify the model, samples of tricot fabrics were produced and tested. Results showed that the generated model can predict precisely the initial modulus of aforementioned warp-knitted structures.     

组织结构对涤纶经编织物卷边性的影响

为减少织物卷边对后道工序带来的影响,对各把梳栉的组织结构配置以及牵拉密度的选择进行了探讨。以55.5 dtex 24 f涤纶全牵伸丝(FDY)为原料,生产出7种不同组织和4种不同牵拉密度的两梳经编织物,对其卷边量进行测试,并结合显微镜下的线圈图进行分析。结果表明：随着牵拉密度的增大,经编织物横、纵向卷边量均不断减小,其中牵拉密度对横向卷边的影响要明显大于纵向卷边;两梳同向编织的织物横向卷边性要明显好于反向编织;当前梳组织不变,增加后梳延展线长度时,织物的横、纵向卷边量均不断减少,尤其是横向卷边量下降明显;而当后梳组织不变,增加前梳延展线长度时,织物的横、纵向卷边量均不断增加。     

Analysis of warp knitted fabric structure. Part V: experimental study on the initial modulus of warp knitted fabrics

In the previous parts of this series, tensile properties of warp knitted fabrics were investigated using energy method. For this purpose, the geometry of fully threaded two-guide bar structures, i.e. tricot, locknit, reverse locknit, satin and sharkskin were modeled by considering the fabric density, yarn diameter and the number of front and back bar underlaps. Then, the theoretical models for the initial modulus of aforementioned structures were obtained. In the present study, the initial modulus of actual fabrics has been calculated using presented models in previous parts. Then, a new test method was defined for tensile testing of warp knitted fabric, specifically. Thereafter, the initial modulus of prepared samples has been measured by using tensile tester in order to compare with theoretical values, based on derived test conditions. Reasonable agreements between theoretical and experimental results showed that generated models are capable to predict the initial modulus of fully threaded two-guide bar warp knitted fabrics, adequately.     

Theoretical and experimental investigation of tensile properties of net warp-knitted spacer fabrics

Abstract

This work aimed to investigate the tensile behavior of net warp-knitted spacer fabrics using the experimental and theoretical approaches. Tensile behavior of the warp-knitted spacer fabrics is one of the fundamental parameters which rarely considered in the literature. Therefore, the net spacer fabrics were made with three different variables (fabric thickness, size of meshes, and the position of meshes of the outer layer with respect to each other) in order to study the effects of structural parameters on the tensile behavior. A 2D net-fabric which used for the outer fabrics was made for in-depth considerations and also the comparison between the 2D fabrics and spacer fabrics. The initial linear elastic modulus of the 2D fabrics and the initial linear elastic modulus of the spacer fabrics were selected for the assessment of the tensile characteristics. First, a mechanical model was developed based on the geometrical structures and material properties of the 2D fabrics using energy method and Castigliano’s theorem. Then, the effects of spacer yarns on the tensile behavior of spacer fabrics were taken into account. The latter model was proposed using the bending theory of a curved bar. Experimental data were compared with the values obtained from the theoretical approaches and the end results showed that the developed models can predict the modulus reasonably. Moreover, the results indicated that the tensile behavior of the spacer fabrics are independent of the position of the holes in the outer layer whilst the fabric thickness and size of meshes affect the tensile modulus.     

Analysis of warp-knitted fabric structure part IV: modeling the initial Poisson’s ratio in elastic deformation region

The effect of Poisson’s ratio on the mechanical properties of fabrics is undeniable. In the present study, a geometrical model for the Poisson’s ratio of two-guide-bar warp-knitted fabrics is developed, based on the presented models in the previous parts of this series. For this purpose, warp-knitted fabrics are categorized into two groups, according to their structures. Thereafter, a geometrical model is presented to predict the Poisson’s ratio of each group. To verify the generated models, theoretical results are compared with the available experimental data. The results show that the generated models are a suitable guidance to consider the Poisson’s ratio of warp-knitted fabrics.     

轴向经编针织物的设计与仿真

为了解决轴向经编针织物计算机辅助设计方面的不足并且最终实现其快速设计,本文针对轴向经编针织物的CAD设计与仿真功能进行了研究。在深入了解轴向经编针织物生产工艺的基础上,采用实验的方法测量了织物结构的尺寸,建立了轴向经编针织物的CAD设计模型,其中包括地组织模型和铺纬组织模型;重点研究并建立了轴向经编针织物的纱线与线圈的二维仿真模型,以及玻璃纤维衬纱、线圈的三维仿真模型;以Visual C++ 为开发工具,并且结合OpenGL（Open Graphics Library）图形库,最终在WKCAD4.0系统中实现了轴向经编针织物的CAD设计与仿真功能。     

A relationship between dry-relaxed warp-knitted fabric structure and curling distance

This study provides us information about relationship between curling and knitted structure and density of two-guide bar warp-knitted fabrics. Five standard warp-knitted fabrics are produced with three densities (Tricot, Locknit, three-needle Satin, Reveres Locknit and three-needle Sharkskin). Certain cut lengths of sample fabrics in both wale and course direction are analyzed through image processing to define curling value. A mechanical model, a function of fabric structure and yarn parameters, is also suggested to predict the curling force. The results of experimental and theoretical results show a greater curling value for course-wise cut in comparison to that of wale-wise in all warp-knitted structures and densities. The lowest curling value is found for three-needle Sharkskin structure in both directions and all densities.     

Application of warp-knitted spacer fabrics in car seats

Polyurethane foam is commonly used as padding in car seats despite some problems concerning comfort and recycling. Compared with polyurethane foam, textile seat padding is easier to recycle; so textile padding is a good candidate to substitute foam padding as regulations on recycling have become more stringent on car manufacturers. With the available textile option, warp-knitted spacer fabrics are likely a good substitute for polyurethane foam as padding in car seats. Warp-knitted spacer fabric structures can be designed to be quite flexible in a variety of thicknesses. Warp-knitted spacer fabrics can be very resilient and may display good breathing properties. The current work presents a study on the application of warp-knitted spacer fabrics as cushion in car seats. The results show that, relatively to polyurethane foam, warp-knitted spacer fabrics demonstrate better recovery to compression, thermal properties and breathability. Furthermore, warp-knitted spacer fabrics retain their original thickness for longer time and can be easily recycled.     

衬垫用经编间隔织物的压陷性能

为获得具有良好支撑性和压力分布的衬垫用经编间隔织物,对不同规格的经编间隔织物的压陷性能进行研究。在双针床拉舍尔经编机上,通过改变织物纵密、间隔丝垫纱角度、间隔丝直径以及脱圈板距离,试织了13种经编间隔织物试样。测试了试样的压缩应力与应变曲线,并以25%和65%压陷硬度和支撑因子作为评价织物压陷性能的指标。探讨间隔丝密度、垫纱角度和直径以及织物厚度对经编间隔织物压陷性能的影响。研究结果指出：织物屈服阶段是研究织物压缩性能的重要阶段;通过各种结构参数的合理配置,可以获取具有理想压缩特性的经编间隔织物衬垫材料。     

经编间隔织物的应用及其发展

介绍经编间隔织物的特性,指出经编间隔织物在座椅包覆、鞋材、箱包和床垫等方面的常规应用及其优势,并根据当前经编间隔织物结构和原材料的发展,详述经编间隔织物在时装面料、成型鞋材、卫浴产品、建筑增强材料、农业无土栽培和包装材料等方面的新应用,得出经编间隔织物的三个未来发展方向——个性产品、功能产品和智能产品。     

An analysis of the bending rigidity of warp-knitted fabrics: a comparison of experimental results to a mechanical model

This study focuses on the bending rigidity of warp-knitted fabrics as a function of knit structure (underlaps length), density (wale and course spacing) and yarn bending properties. Seven standard warp-knitted fabrics are produced with three different densities (Tricot, Locknit, three and four needles Satin, Reveres Locknit, three and four needles Sharkskin). The bending rigidity of the fabrics is measured using a Kawabata evaluation system and an automatic cyclic bending tester. Results show that the bending rigidity increases for the fabrics with a higher density and underlaps length of the front and back guide bars. In addition, a new mechanical model for the bending behaviour of warp-knitted fabrics using an energy method is presented. In this model, the knitted loop structure is assumed to consist of a series of straight and skew yarns simulating legs and underlaps while considering a rigid region lying in the direction of bending. Experimental results show that there is a reasonable agreement between the calculated and measured values for both wale and course directions.     

Experimental and computational analysis of acoustic characteristics of warp-knitted spacer fabrics

Abstract

As a kind of porous medium, textiles have recently received increased attention for acoustic applications due to their high profitability and low cost and environmental impact. 3D knitted spacer fabrics stand out as a unique class of textile materials. These materials simultaneously are soft, voluminous and highly porous and therefore are expected to be suitable for sound absorbing applications. This article aims to investigate the acoustic performance of 3D warp-knitted spacer fabrics. To this end, acoustic behavior of warp-knitted spacer fabrics was experimentally measured using the impedance tube method. In order to predict the sound absorption behavior of fabrics, a simple geometrical model was created. Flow resistivity was calculated by numerically solving incompressible laminar Newtonian flow through the 3D pore space of generated structure. The frequency-dependent sound absorption coefficient of the warp-knitted spacer fabric was predicted using the empirical models of Delany and Bazley, Garai and Pompoli and Dunn and Davern. The results showed that the Dunn and Davern model can predict sound absorption characteristics of warp-knitted spacer fabrics in the mid-to high-frequency ranges. At low frequency ranges; however, none of the empirical models can reasonably predict sound absorption behavior of the fabrics.     

负泊松比经编间隔织物的准静态拉伸性能

为探究织物受单向拉伸时的能量吸收性能与负泊松比之间的关系,测算和表征了基于旋转六边形结构设计和制备的4 种经编间隔织物的负泊松比,并分别对其进行经向和纬向的单向拉伸,通过应力与应变曲线积分换算得到各织物受单向拉伸时吸收的能量。结果发现：织物单向拉伸时的能量吸收性能由结构变形容量和纱线承载容量决定,其中纱线承载容量起主要作用,结构变形容量的影响较小,负泊松比的影响则包括在结构变形容量内;在纱线承载容量相同的情况下,织物受某一单向拉伸时的负泊松比越好,该方向上的能量吸收性能越好。     

经编提花间隔织物的计算机辅助设计

为实现经编提花间隔织物的快速设计,在分析间隔织物编织原理和贾卡提花原理的基础上,研究这类织物的计算机辅助设计模型。采用数学矩阵的方法,分别建立垫纱数码、穿经设计和贾卡意匠设计等数学模型,用于指导计算机软件进行提花间隔织物的工艺设计。以双针床拉舍尔经编机生产的鞋材用提花间隔织物为例,介绍经编提花间隔织物的CAD设计方法,并结合人体足部特征和运动特点进行鞋面功能分区,用于指导贾卡意匠图的设计,达到经编提花间隔织物功能性与装饰性的统一,实现织物的快速、高效设计。     

Characterization of shear behavior of warp-knitted fabrics applied to composite reinforcement

Different types of textile fabrics are now widely used for reinforcing composite structural parts. In this work, three types of weft-inserted warp-knitted fabrics differing in stitch pattern and composed of glass roving were produced. The shear behavior of the developed fabrics was determined according to stitch type. Three basic stitch types were chosen: tricot, cord, and pillar. The shear behavior was examined by the picture frame test method. It was observed that the stitch type significantly affects the shear behavior of the fabrics. The deformation phases during the fabric shear test were analyzed. To estimate the changes in the shear stiffness of the fabrics, shear moduli were calculated as a function of the shear angle. In general, the fabric with the tricot stitch has the greatest shear resistance than that of fabrics with the cord and pillar stitches. The results of the characterization of shear behavior of the warp-knitted fabrics are presented and discussed.     

经编导电织物弹性对传感性能的影响

为探讨经编导电织物弹性与传感性能的关系,将镀银基锦纶纱线作为导电纱线分别与氨纶包覆纱线和氨纶裸丝在特里科经编机上交织,制备了具有不同弹性的3种经编导电织物。测试了3种织物在一定拉伸范围内的应力大小与电阻变化,并根据实验数据计算出弹性性能和静态评价指标,得出弹性与传感性能的关系。结果表明:弹性导电织物的电阻随应变呈线性变化,原料越粗则电阻变化的速度越快;弹性模量随着织物弹力的增大而减小,弹性伸长与织物弹力的大小成正相关;在中小应变范围内,弹性模量越低、弹性伸长越大的导电织物传感性能越优。     

经编组织三维仿真中的线圈偏移

 为了采用计算机技术更真实地模拟经编组织中线圈的形态结构,通过观察各种经编针织物的线圈结构,分析由纱线张力所引起的线圈偏移规律,得出了线圈偏移理论和计算公式。该理论假设同一枚针上的线圈偏移量是该针上所有线圈偏移量的累加值。结合此偏移理论,在已建立的经编线圈三维模型的基础上,修正了定义线圈三维结构的部分控制点坐标。最后结合Visual C+ +. NET编程语言和OpenGL工具,成功实现了各类单针床经编针织物的计算机三维仿真。仿真图片与真实织物对比,在形态结构上具有较高的相似度。     

经编组织的三维仿真与动态实现

为了对经编针织物的结构特征和外观效果进行预测,通过分析普通经编针织物的线圈结构,对O Goktepe的三维实体纱线模型进行了改进,得出线圈三维结构尺寸。利用非均匀有理B样条（NURBS）曲线和曲面原理,建立经编组织成圈线圈和衬纬线圈的三维实体模型;运用这些三维线圈模型,结合经编组织的垫纱数码,实现各种形态线圈的自由连接;最后运用Visual C++和Open GL开发工具,将织物的光照和材质因素引入织物三维结构模型中,成功实现对单梳和双梳经编组织的三维模拟。     

The influence of two bar warp-knitted structure on the fabric tensile stress relaxation Part I: (reverse locknit,sharkskin, queens’ cord)

Time-dependent mechanical behavior of textiles has particular importance. One of such behaviors is the stress relaxation. If a fabric is under tension over a period of time, some of the stresses in it will be relieved. During the manufacture and application of clothing and footwear, materials experience various long-lasting deformations, and relaxation process in materials arises. For example, if medical pressure garments such as compression stockings are under tension over a long period of time, some of their stresses will be relieved, with a consequent reduction in the skin and garment interfacial pressure. Thus, with theoretical and experimental study of the factors affecting stress relaxation, the ability to design and produce appropriate clothes will be increased. The aim of this study was to investigate the effect of fabric structure on the stress relaxation of two bar warp-knitted fabrics (reverse locknit, sharkskin, queens’ cord), as well as to find the effect of strain value and loading direction on the stress relaxation of the fabrics. The results reveal that the fabric structure, strain, and loading direction are important factors affecting the stress and stress relaxation percent of the fabrics. By increasing the strain and the length of underlap in the back guide bar, stress will be increased, but stress relaxation percent will be decreased. Also, stress relaxation percent in wale direction is more than course direction for reverse locknit and sharkskin3, but this is reversed for sharkskin4 and queens’ cord. Finally, among the mechanical models used to describe the stress relaxation behavior of the fabrics, three-component Maxwell’s model with parallel-connect nonlinear spring showed the best agreement with the experimental relaxation curve of the analyzed fabrics.