铝含量对超塑性锌铝合金腐蚀行为的影响

通过比较不同Al含量的超塑性Zn-Al合金在模拟酸雨溶液中的腐蚀行为,系统研究了超塑性Zn-Al合金在酸雨环境中的腐蚀机理。结果表明,Zn-Al合金在模拟酸雨溶液中发生的腐蚀行为与其显微组织有关。富Al相优先腐蚀,随着合金中Al含量的提高富Al相增多,合金的腐蚀速率反而下降。这是因为ZA4合金与ZA8合金晶界上分布有不连续的富Al相,腐蚀产物不致密,腐蚀坑逐渐向纵深方向发展,腐蚀速率相对较高。而ZA12合金与ZA16合金存在连续分布的富Al相,其表面形成致密的腐蚀产物膜,能有效阻碍反应的进行。     

热型连铸锌铝合金定向凝固线材的组织分析

对热型连铸锌铝合金定向凝固线材的铸态及热处理组织进行了观察、分析和讨论。结果表明：热型连铸锌铝合金线材的显微组织为定向生长的平行柱状枝晶组织;共晶合金ZA5的枝状芥是的每个枝晶都由多层片状共晶β和η两相构成,过共晶合金的组织为初生树枝晶和枝晶间共晶组织,其中ZA8,ZA12初生相为β相,ZA22和ZA27的初生相是α相。     

Zn-Al-Sr-Cu合金在NaOH溶液中的腐蚀行为

为研究合金元素Sr对ZA35合金耐腐蚀性能的影响,采用电化学工作站测试ZA35和ZA350.15Sr两种合金在20,40,60℃NaOH溶液中的开路电位和极化曲线,结合合金组织和表面腐蚀形貌,探讨了Sr对ZA35合金电化学腐蚀性能的作用规律.结果表明:两种合金的开路电位均随NaOH溶液温度升高而降低,相同温度下,ZA3...     

细化剂对ZA27合金触变组织的影响

采用半固态等温处理法研究了细化剂Zr加入量对ZA27合金在半固态等温热处理中组织的影响。 结果表明,只要达到0．04％Zr时,就能获得触变成形组织,随Zr量的增加,初生相由发达的树枝晶逐渐演变为细化的短轴晶和等轴晶,但Zr含量不宜超过0．2％;在半固态等温处理后发现初生相细化得愈好,所得到的组织粒度愈小,圆整度愈好。     

合金元素对ZA27合金耐腐蚀性的影响

在质量分数为35％的NaCl水溶液中,用PS-168C电化学测量系统分别测定了合金元素含量(w)分别为3.0％Cu、0.06％Mg、0.1％Si、0.75％Mn、0.2％Sb和0.1％Sn的ZA27合金,以及不含合金元素的二元ZA27合金的自腐蚀电位、线性极化电阻、自腐蚀电流和塔菲尔常数等电化学参数.在扫描电镜下观察了各合金腐蚀前后的形貌.结果表明,所加入的合金元素均降低了ZA27的耐蚀性能,其中锡的影响最大.     

ZA35合金在NaCl水溶液中的电化学行为

为了对合金元素Mn如何影响ZA35合金的电化学腐蚀性能有更深的认识,采用动电位极化方法测试了铸态ZA35和1．0％Mn．ZA35合金在不同温度的NaCl水溶液中的开路电位和极化曲线,分析了温度和合金元素Mn对合金电化学腐蚀性能的影响。实验结果显示：随着NaCl溶液温度升高,合金的开路电位下降（负移）,并且1．0％Mn．ZA35合金较铸态ZA35的开路电位低;NaCl溶液温度升高,铸态ZA35合金和1．0％Mn—ZA35合金腐蚀电流密度逐渐增加;相同温度下,1．0％Mn—ZA35合金较铸态ZA35合金腐蚀电流密度大。Mn做为合金元素,在ZA35合金基体中固溶度很小．1．0％Mn-ZA35合金中析出富锰相,降低了耐腐蚀性能。     

MICROSTRUCTURE ANALYSIS AND MECHANICAL PROPERTIES OF Zn—Al ALLOY ROD PRODUCED BY HEATED MOLD CONTINUOUS CASTING

The new technology of continuous casting by heated mold was used to produce directional solidification ZA alloy lines to eliminate the inter defects of these lines and increase their mechanical properties. The results are as follows: (1) The microstruc-ture of the ZA alloy lines is the parallel directional dendritic columnar crystal. Every dendritic crystal of eutectic alloy ZA5 was composed of many layer eutectic β and η phases. The micro structure of hypereutectic ZA alloys is primary dendritic crystal and interdendritic eutectic structure. The primary phase of ZA8 and ZA12 is β, among them, but the primary phase of ZA22 and ZA27 is a. (2) Through the test to the as-cast ZA alloy lines made in continuous casting by heated mold, it is found that the tensile strength and hardness increase greatly, but the elongation decreases. With the increase of aluminum amount from ZA 5 to ZA 12, ZA22 and ZA27, the tensile strength increases gradually. ZA27 has the best comprehensive mechanical properties in these     

The effect of T4 heat treatment on the microstructure and corrosion behaviour of Zn27Al1.5Cu0.02Mg alloy

The effect of heat treatment on the microstructure and corrosion behaviour of Zn27Al1.5Cu0.02Mg alloy was examined. The alloy was prepared by melting and casting route and then thermally processed (T4 regime). Corrosion behaviour of the as-cast and heat treated alloy was studied in 3.5 wt.% NaCl solution using immersion method and electrochemical polarization measurements. The applied heat treatment affected the alloy microstructure and resulted in increased ductility and higher corrosion resistance of the heat treated alloy. Electrochemical measurements of the corrosion rate at the free corrosion potential are in agreement with the results obtained using the weight loss method.     

Zn—Al合金热型连铸定向凝固的晶体生长机理

对热型连铸条件下Zn-Al系列合金引锭时的晶体形核和随后的本的竞争生长过程进行了探讨,组织观察表明,单向热流条件下引锭端部生核的晶粒当其枝晶择优生长方向与热流方向一致时才能生长,其它取向的晶粒逐渐被淘汰,合金的凝固特性对选晶过程有极大的影响,ZA5和ZA8合金由于凝固范围窄,晶体直接由引锭端部的晶粒通过竞争生长获得柱状晶组织,ZA12,ZA22和ZA27含Al量高,凝固范围宽,其平行柱状晶组织是从引锭端部的等轴晶区发展而来的。     

EFFECTS OF TEMPERATURE TREATMENT ON MICROSTRUCTURE AND PROPERTIES OF ZA27 ALLOY

ＥＦＦＥＣＴＳＯＦＴＥＭＰＥＲＡＴＵＲＥＴＲＥＡＴＭＥＮＴＯＮＭＩＣＲＯＳＴＲＵＣＴＵＲＥＡＮＤＰＲＯＰＥＲＴＩＥＳＯＦＺＡ２７ＡＬＬＯＹ￥Ｇｅｎｇ，Ｈａｏｒａｎ；Ｇｅｎｇ，Ｇｕｉｌｉ；Ｇａｏ，Ｘｉｑｉ；Ｍａ，Ｊｉａｊｉ（ＤｅｐａｒｔｍｅｎｔｏｆＭａ...     

Zr对ZA35合金电化学腐蚀行为的影响

为了探索Zr对ZA35合金电化学腐蚀性能的作用规律,采用开路电位测定、动电位扫描技术对不同Zr含量的ZA35合金的耐蚀性进行了研究.结果表明,电化学腐蚀条件下,在3.5％NaCl溶液中,与ZA35合金相比,添加0.2％ Zr的ZA35-0.2％Zr合金的开路电位变正,腐蚀电流密度减小59.4％,耐腐蚀性增强.Zr对ZA35合金晶粒的细化和改变电极反应生成有保护性的腐蚀产物是提高ZA35合金耐电化学腐蚀性的主要因素.     

铸造Zn-27%Al(ZA27)合金中性介质中的腐蚀行为

根据盐雾腐蚀试验和常规3%NaCl溶液中ZA27合金腐蚀组织观察和分析,指出:合金化和热处理状态对ZA27合金腐蚀特性有一定影响.ZA27合金腐蚀特点是晶界腐蚀和选择相腐蚀共同作用.选择相腐蚀特点是在试样表面形成许多球状白色锈斑;晶界腐蚀特征是晶界出现明显的腐蚀开裂.     

SiCp／ZA27复合材料在半固态等温热处理中的组织演变

研究了Zr变质处理的SiCp／ZA27复合材料在半固态温度保温过程中的组织演变情况,并与基体合金作了对比。结果表明：经0．6％Zr处理SiCp/ZA27复合材料在460℃保温30－40min可获得良好的半固态成形所需的组织;复合材料的组织演变速率比基体合金的快,且在长时间保温（＞40min）时,其组织的粗化现象不如基体合金明显。     

AlP变质Si合金化ZA84合金的组织及力学性能

借助光学显微镜和JEM-2000FX透射电子显微镜(配备OXFORD ISIS EDXS附件)等分析手段,研究了AlP变质Si合金化ZA84合金的组织及力学性能。结果表明,ZA84合金、Si合金化ZA84(S1)合金及AlP变质Si合金化ZA84(P01)合金经固溶处理后,其Mg2Si及τ相的尖锐棱角变钝。ZA84合金的峰值时效时间在2 h,其纳米级的析出相沿基体α-Mg的(0001)密排面的[1010]晶向析出,而S1及P01合金的峰值时效时间推迟至8 h左右,其纳米级的析出相无取向分布。合金的析出机制均为连续析出。ZA84合金通过Si合金化、AlP对组织的变质和细化以及合金热处理,其力学性能得到了显著提高。     

Effects of Sn and Ca additions on microstructure,mechanical properties,and corrosion resistance of the as‐cast Mg‐Zn‐Al‐based alloy

Effects of Sn and Ca additions on microstructure, mechanical properties, and corrosion resistance of the as‐cast Mg‐6Zn‐2Al‐based alloy were investigated by SEM, XRD, tensile tests, electrochemical measurements, etc. The higher the Sn content, the higher the yield strength of the Mg‐6Zn‐2Al‐based alloy. Trace Ca addition refined both grains and divorced eutectics in the Mg‐Zn‐Sn‐Al alloys, leading to the best combination of strength and plasticity. Moreover, its influence was more significant for the alloy with a higher Sn content. Furthermore, the combined addition had a beneficial effect on the corrosion resistance improvement of the Mg‐6Zn‐2Al alloy. The Mg‐6Zn‐2Al‐3Sn‐0.2Ca alloy was the most corrosion‐resistant alloy among the nine alloys studied, better than AZ91 and ZA85. It could be ascribed to the decrease and the refinement of divorced eutectics, the higher hydrogen overvoltage of Sn and the Ca grain refinement.     

均匀化处理对ZA35-0.3Zr合金组织及性能的影响

为了探索均匀化处理对ZA35-0.3Zr合金组织和性能的影响规律,通过组织分析、力学性能、电化学性能测试,确定了ZA35-0.3Zr合金均匀化处理的适宜温度和时间。结果表明,ZA35-0.3Zr合金枝晶偏析明显,晶界上Cu富集严重,存在非平衡β相。随着均匀化处理时间增加,ZA35-0.3Zr合金中CuZn5相逐渐消除,β相共析分解程度加大。对合金进行370℃×12h均匀化处理后,晶界处CuZn5相消除,枝晶偏析大大减少,同时非平衡β相基本消除,抗拉强度为306MPa,伸长率为7.35%。在3.5%的NaCl溶液中,开路电位与未均匀化处理合金相比变正,腐蚀电流密度减小了33.1%,耐腐蚀性增强。ZA35-0.3Zr合金适宜的均匀化处理工艺为370℃×12h。     

不同Si/Al比和变质处理对ZA27合金中Si相形态的影响

分析了Al-Si合金中初生Si相的变化规律，并与相同Si／Al比的ZA27合金中析出的Si相作比较，提出了将Al-Si合金中对Si相的变质工艺应用到ZA27合金中，细化组织中的Si相。结果表明，在ZA27合金中Si相的变化规律与Al-Si合金中的Si相大致相同，用1．5％的Cu-P中间合金对ZA27合金进行变质处理，可获得良好的变质效果。     

Filiform corrosion of binary aluminium model alloys

The effect of alloy composition and microstructure on filiform corrosion (FFC) susceptibility was investigated for super-purity based binary model alloys of the systems Al-Mg, Al-Mn, Al-Fe and Al-Cu. Corrosion testing indicated that the presence of electrochemically noble second phase particles is a necessity for FFC to occur. Single phase, solid solution alloys of the Al-Mg, Al-Mn or Al-Fe systems did not support FFC. Heat treatment caused precipitation of the electrochemically noble intermetallic phase FeAl₃ in the Al-Fe alloy, resulting in extensive FFC. Precipitation of the phase MnAl₆, which has electrochemical properties similar to that of the aluminium rich matrix, by heat treatment did not impair the corrosion properties of the Al-Mn alloy. Significant surface oxidation and magnesium enrichment of the surface oxides by heat treatment did not affect the FFC properties of Al-Mg alloys. However, the solid solution binary Al-Cu alloys exhibited severe FFC. The detrimental effect of copper in solid solution is attributable to selective dissolution phenomena during the corrosion process, whereby copper was locally enriched on the surface as copper-rich particles providing efficient cathodic sites.     

Ce对Zn-Al合金组织性能的影响

研究了Ｃｅ对ＺｎＡｌ合金（ＺＡ２７、ＺＡ４３）的力学性能、淬火时效特性及耐磨性的影响。结果表明,Ｃｅ能明显细化合金的铸态组织,提高其强度和塑性。当ＺＡ２７和ＺＡ４３中含Ｃｅ量分别为０．１０％和０．１５％时,获得最佳的力学性能。提出了Ｃｅ细化ＺｎＡｌ合金的机理,加Ｃｅ后成分过冷效应所引起的枝晶熔断脱落对细化α相起主要作用。     

铝含量对高铝锌基合金性能的影响

研究了Al≥27％的四种高Al锌基合金的组织和性能。由XRD衍射表明：高Al锌基合金的组织由α相、η相及ε相组成,随Al含量的提高,α相、η相细化,其中ZA40合金的抗拉强度及硬度最高,摩擦力矩、摩擦系数最小,在载荷800N和1100N下其耐磨性比ZA27分别提高了36．5％和69．2％。