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1.
针对机加工不同产品切换过程中的设备停顿问题,利用快速换模的思想,对某企业齿轮车间某一加工设备夹具的换模过程进行精益分析与改善,提出了一套新的换模方案.经过比较,新方案换模时间明显缩短,生产效率也随之提高.  相似文献   

2.
对精益制造和6σ这两种卓越的业务改进方法进行了比较研究.从各方法本身的演化发展及性质上作了比较,得出二者的共性及各方法的独特性,再从各方法的特点、组织文化和过程方法角度进行了比较,分析各自的优势和不足之处,揭示了两种方法本质的一致性和过程方法的互补性,为两种方法的完美结合提供了基础支撑.  相似文献   

3.
何桢  张志红 《工业工程》2006,9(3):5-8,48
探讨了精益制造和6σ这两种业务改进方法的有机结合过程,从分析二者有效结合的必要性和可行性入手,以系统的观点,基于持续改进原则,分别从管理角度、过程方法及工具应用上探讨了二者结合的途径.首先在组织管理方面形成了一个更完备的业务改进策略;其次以DMAIC流程和价值流为主线构建了基于并行工程的动态的方法流程,同时将支撑方法的工具以应用流程为导向建立了结合途径;最后开发出基于这两种方法的解决问题的技术路线,为实践应用提供技术指导.  相似文献   

4.
1986年,美国摩托罗拉公司的Mikel J.Harry博士首次提出6σ质量概念,并率先在全公司推行6σ管理模式,Mikel J.Harry称,6σ是“世界上顶级企业的突破性管理战略”。1987~1996年.由于推行6σ管理方法,摩托罗拉公司每年提高生产率12.7%,质量缺陷减少了99.7%,因质量缺陷造成的损失减少84%,节约资金110亿美元。  相似文献   

5.
本文从快速换模技术的综述入手,对快速换模技术在冲压设备中的具体应用进行了详细论述。结果表明,应用快速换模之后,换模时间显著缩短,冲压设备的整体利用效率大幅度提高,这有助于企业经济效益的提升。  相似文献   

6.
精益6 Sigma方法在SM公司JD生产线的应用   总被引:1,自引:0,他引:1  
曹康  金国斌 《包装工程》2006,27(5):204-207
针对精益生产思想和6 Sigma管理方法的优缺点,提出只有采用集二者所长的精益6 Sigma方法,才能准确地分析生产价值流,找到生产线上存在的浪费和改进的机会.结合包装生产特点,详细阐述了精益6Sigma方法在包装生产线中的具体运用过程.  相似文献   

7.
精益6西格玛——精益生产和6西格玛的有效结合   总被引:4,自引:0,他引:4  
贾亚朝  田英 《工业工程》2007,10(4):12-15
6西格玛旨在消除变异,稳定流程,获得顾客满意和最终显著提高绩效.而精益方法关注减少浪费、优化流程和降低成本.通过对比分析,指出了各自的优势与不足,剖析了二者整合的优势--其本质都旨在实现持续改进的管理模式,可以进行优势互补.在此基础上,给出了精益生产和6西格玛管理法的整合路线.精益6西格玛作为精益生产和6西格玛的有效结合,最终会获得竞争对手难以模仿的竞争优势.  相似文献   

8.
6σ管理:以经济性为原则的现代质量管理   总被引:4,自引:0,他引:4  
阐述了质量与经济的关系,以及如何通过提高顾客满意度和降低经营资源成本来实现质量经济性管理;论述了6σ管理与质量经济管理的关系(质量经济性是6σ管理的基本原则),并结合6σ管理理论和方法的实践,描述了6σ管理是致力于把质量和财务业绩联系起来的新概念,提出6σ三部曲:6σ组织(OFSS)、6σ策划(DFSS)和6σ过程(PFSS)的观点。  相似文献   

9.
本文论述了6σ管理引入药学界的意义,分析了6σ与GMP的关系,对60管理在药品生产质量管理过程中应用进行了可行性的分析和研究。  相似文献   

10.
6σ管理是以质量创效益目标、获得竞争优势和持续改进的全新质量管理模式,本文对6σ管理的基本概念、核心内容、特征、实施以及企业在实施中的思路对策进行了阐述。  相似文献   

11.
分析了精益生产和六西格玛管理的精髓,结合两者思路,指出精益六西格玛是实现精确化管理的有效工具,并提出了基于精益六西格玛的精确化管理的技术路线,包括界定问题、细化问题、确定原因、制定措施、监控结果等五阶段.以上海电信降低话费异议率为例,验证所提出观点和方法的有效性.  相似文献   

12.
Manufacturing and service organisations improve their processes on a continuous basis to have better operational performance. They use lean six sigma (LSS) projects for process improvement. Therefore, this study aims to investigate the existing literature in LSS and the application of big data analytics (BDA) to have more confident and predictable decisions in each phase of LSS. Fifty-two articles have been identified after a careful and vigilant screening of closely related themes. Future research directions in the big data and LSS have been highlighted on the basis of organisational theories. Review presents an investigation framework consisting of BDA techniques applicable to each phase of LSS in all the dimensions such as volume, variety, velocity and veracity of big data. Review highlights the concerns of big data in LSS such as system design and integration, system performance, security and reliability of data, sustaining the control and conducting the experiments, distributed material and information flow. The review unveils the application of 8 modern organisational theories to big data in LSS with 21 key aspects of related theories and 19 distinct research gaps as opportunities for future research.  相似文献   

13.
精益生产与六西格玛管理的对比与整合   总被引:5,自引:0,他引:5  
介绍了精益生产和六西格玛管理的本质和特点,从文化、战略、运作模式、过程改进方式、员工培训、关注对象等多方面对两种管理模式进行了对比,分析了它们的相同点和不同点,指出了它们的优缺点,揭示了两种模式整合的必要性和可行性,提出精益生产与六西格玛管理整合时在组织结构、工具运用和实施流程等方面的要点,提出DMAICⅡ的实施流程,列出了不同阶段需要运用的主要工具,为实践提供了理论上的指导和可行的方案.  相似文献   

14.
It is intuitively appealing to measure downtime in terms of total time lost (i.e. frequency times duration). However, the same total downtime can be produced by an infinite number of frequency/duration combinations. This study reports the findings of a computer simulation study on the impact of varying combinations of downtime frequency/duration pairs on performance of serial production systems. The research reported here clearly shows that different downtime frequency/duration combinations affect serial production lines differently even when the total downtime remains equal. Analysis suggests that long duration, infrequently occurring variation has a much more negative impact on system performance than short duration, frequently occurring variation.  相似文献   

15.
    
《Quality Engineering》2012,24(3):119-129
ABSTRACT

Much has been written recently concerning the future of statistics in business and industry (e.g., Technometrics 2008). In this expository article, the authors extend this discussion to focus specifically on the future of statistics and statisticians within the context of quality improvement. We argue that though the problems our profession faces are well known and have been repeatedly identified in the literature, the underlying root causes of these problems have remained lurking under the surface of the discussion. In particular, though positive change is certainly taking place, we do not believe that the statistics community has fully accepted and come to grips with the radical changes in our environment over the past 20–40 years. In short, we believe that our environment has changed radically, whereas our own changes have been incremental in nature. One such change that seems particularly difficult for us to swallow is that our society needs us to function, especially in the quality arena, more as an engineering discipline, rather than primarily as a pure science. To the extent that we can make this transition, we believe that we will maintain and grow our vitality as a discipline. To the extent that we refuse to, or are unable to, make this transition, our vitality, influence, and impact may erode, as other disciplines fill the void we leave. We choose to view this situation as half full and therefore offer specific suggestions as to how we feel the profession can make the needed changes in order to secure a brighter future in quality improvement.  相似文献   

16.
    
This paper aims to develop a unifying and quantitative conceptual framework for healthcare processes from the viewpoint of process improvement. The work adapts standard models from operation management to the specifics of healthcare processes. We propose concepts for organizational modeling of healthcare processes, breaking down work into micro processes, tasks, and resources. In addition, we propose an axiological model which breaks down general performance goals into process metrics. The connexion between both types of models is made explicit as a system of metrics for process flow and resource efficiency. The conceptual models offer exemplars for practical support in process improvement efforts, suggesting to project leaders how to make a diagrammatic representation of a process, which data to gather, and how to analyze and diagnose a process's flow and resource utilization. The proposed methodology links on to process improvement methodologies such as business process reengineering, six sigma, lean thinking, theory of constraints, and total quality management. In these approaches, opportunities for process improvement are identified from a diagnosis of the process under study. By providing conceptual models and practical templates for process diagnosis, the framework relates many disconnected strands of research and application in process improvement in healthcare to the unifying pursuit of process improvement. Copyright © 2011 John Wiley & Sons, Ltd.  相似文献   

17.
精益六西格玛(Lean Six Sigma, LSS)作为持续改进与创新的有力工具,在业界(制造业、建筑业、服务业甚至非盈利性组织)得到广泛的应用,但学术界和产业界对LSS的认识和理解仍存在一些差异。为了构建对LSS更为全面的认识,基于Web of Science 数据库中题目含有“六西格玛”或“精益六西格玛”的2701篇文献分析,简要回顾LSS的起源,系统梳理LSS在理论研究和产业界应用的现状,给出6个主要的研究内容。结合LSS在中国的应用实践,并从战略、系统和集成3个角度展望LSS的未来发展趋势,期望对精益六西格玛的学术研究和产业应用提供指导和参考。  相似文献   

18.
目的 通过改善K418C壳型小棒的合格率,提高生产效率并降低生产成本。方法 通过精益六西格玛的方法、DMAIC II模型和D-M-A-I-C改进的5个阶段,利用因果图、方差分析等分析手段,结合扫描电镜和能谱分析等检测手段,准确定义出坩埚掉砂级别和壳型吸灰时长为两个影响产品质量的关键因素。结果 采用精益方法对这两个因素进行了优化和改善,工艺流程优化后的批量生产中,由于氧化物夹杂而导致报废的小棒根数大大降低,改善效果非常明显,其DPMO由改善前的53 034降低至10 355。结论 该方法的运用不仅有效提高了产品的合格率,而且节省了大量的材料费,提高了企业的竞争力。  相似文献   

19.
马义中  陈杰 《工业工程》2007,10(3):6-10
6σ改进主要应用于现有的过程或产品, 而6σ设计主要应用于设计或重新设计过程或产品;何时优先采用6σ设计方法一直是一个备受争议的问题.为解决这一问题,比较了6σ改进和6σ设计方法的差异;进而从系统论的观点,分析了选择6σ方法时需要考虑的要素并建立了相应的指标体系;在此基础上,引入了多目标决策的层次分析方法,并对一个6σ项目进行了分析.结果表明,选择6σ方法受到许多因素的影响,从而替代了6σ文献中"只有达到4.8σ,才能实施6σ设计"的准则.结论是任何实施6σ管理的组织可以根据技术、顾客需求、成本、复杂性、风险等因素,选择适应于自身发展的6σ方法.  相似文献   

20.
    
The importance of the six sigma methodology in industry is growing constantly. However, there are few empirical studies that analyse the advantages of this methodology and its positive effects on organisational performance. The purpose of this paper is to extend understanding of the success of six sigma quality management initiatives by investigating the effects of six sigma teamwork and process management on absorptive capacity. It also seeks to understand the relation between absorptive capacity and organisational learning as two sources of sustainable competitive advantage. The information used comes from a larger study, the data for which was collected from a random sample of 237 European firms. Of these 237 organisations, 58 are six sigma organisations. Structural equation modelling (SEM) was used to test the hypotheses. The main findings show that six sigma teamwork and process management positively affect the development of absorptive capacity. A positive and significant relationship is also observed between absorptive capacity and organisational learning orientation. The findings of this study justify six sigma implementation in firms. This study provides us with an in-depth understanding of some structural elements that characterise the six sigma methodology, enabling us to provide an explanation for its success.  相似文献   

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