Thermodynamics of the oxygen solutions in iron-nickel melts

The oxygen solutions in Fe-Ni melts containing chromium, manganese, vanadium, carbon, silicon, titanium, or aluminum are studied thermodynamically. The equilibrium constants of the deoxidation of the melts by these elements are determined, and the activity coefficients for infinite dilution and the interaction parameters in alloys of various compositions are found. The oxygen solubilities in the alloys are calculated as a function of the nickel and deoxidizer contents. The deoxidizer contents at the minima in the oxygen solubility curves for the melts are determined, and the corresponding minimum oxygen concentrations are calculated. As the nickel content in the system increases, the deoxidizing capacities of chromium, manganese, and silicon are shown to increase substantially, and the deoxidizing capacity of carbon increases most strongly. As the nickel content in the melt increases, the deoxidizing capacities of vanadium and titanium first decrease insignificantly and then increase substantially. As the nickel content in the melt increases to 50%, the deoxidizing capacity of aluminum first decreases and then increases; in pure nickel, it is identical to that in pure iron.     

Activity of carbon in nickel-rich Ni-Mo and Ni-W alloys

Effects of molybdenum and tungsten on carbon activity in nickel have been experimentally determined at 1000, 1100, and 1200 °C. Seventeen nickel-molybdenum and thirteen nickel-tungsten binary alloys were carburized in a flow of purified methane and hydrogen mixed gas. A sealed capsule technique was also employed for carburization of a few series of nickel-molybdenum alloys. The carbon concentration was determined either by hot extraction techniques (LECO and Coulomatic) or by weight gains of these specimens. The carbon concentration at a constant carbon activity decreases with increasing either molybdenum or tungsten concentration in nickel. The effect of tungsten on the carbon solubility in nickel is slightly larger than that of molybdenum. The experimental data were analyzed in terms of the regular solution model with two sublattices due to Hillert and Staffansson. Temperature dependence of the interaction coefficients between carbon and molybdenum or tungsten was expressed as DG_Mo/RT = −4.45 + 11650/T andDG _W /R = 1.21 + 9010/. Formerly Graduate Student, Department of Metallurgical Engineering, Tokyo Institute of Technology Formerly Professor, Department of Metallurgical Engineering, Tokyo Institute of Technology     

电感耦合等离子体原子发射光谱法测定核级锆合金中17种常量及痕量元素

使用电感耦合等离子体原子发射光谱法对核级锆合金中4种常量元素及13种痕量元素进行测定。通过用高纯海绵锆及主合金元素进行基体匹配和选择合适的光谱线作被测元素分析线,成功地测定了核级锆合金中常量元素锡、铌、铁、铬和痕量元素铝、钴、铜、钼、镁、锰、镍、铅、硅、钽、钛、钒、钨。对NIST的360b锆合金中锡、铁、铬、镍的测定,其测定结果与标准物质证书给出的标准值相一致。对核级锆合金进行加标回收试验,结果表明,除钽的回收率偏低和铝、铅的回收率偏高外,铌、钴、铜、钼、镁、锰、硅、钛、钒、钨的回收率在92%～108%之间。本法的测定结果稳定,3天测定结果的相对标准偏差（RSD）均在6%以下,能满足西屋认证标准（RSD＜10%）的要求。     

Nitrogen solubility and aluminum nitride precipitation in liquid iron, Fe-Cr, Fe-Cr-Ni, and Fe-Cr-Ni-Mo alloys

The nitrogen solubility and aluminum nitride formation in liquid Fe-Al, Fe-Cr-Al, Fe-18 pct Cr-8 pct Ni-Al and Fe-18 pct Cr-8 pct Ni-Mo-Al alloys were measured by the Sieverts' method. The temperature range extended from 1823 to 2073 K, and the aluminum contents from 1.01 to 3.85 wt pct Al. Increasing aluminum content increases the nitrogen solubility. The effect of molybdenum additions was determined for 2, 4 and 8 wt pct Mo levels. The first and second order effects of chromium, nickel, molybdenum and aluminum on the activity coefficient of nitrogen in iron were determined. The first and second order effects of chromium, nickel and molybdenum on the activity coefficient of aluminum also were determined. The nitride precipitates were identified as stoichiometric aluminum nitride, AIN, by X-ray diffraction analysis. The lattice spacing was in good agreement with the ASTM standard patterns for AIN in both higher and lower Al content solutions. The solubility product of AIN increases with increasing aluminum concentration and with temperature in liquid iron and the iron alloys studied. However, the magnitudes of the solubility products of AIN in those alloys are different because of the effects of chromium and nickel additions. Additions of molybdenum show little effect on the solubility product of AIN. The standard free energy of formation of AIN in liquid iron is: δG‡ = -245,990 + 107.59 \T J/g-molAIN, based on the standard state of the infinitely dilute solution in liquid iron for aluminum and nitrogen, referred to a hypothetical one wt pct solution, and on the pure compound for A1N.     

Thermodynamics of carbon in nickel,iron-nickel and iron-chromium-nickel alloys

Iron-nickel alloys with 8 and 16 wt pct nickel and iron-chromium-nickel alloys with 8 pct nickel and chromium contents in the range of 2 to 22 pct were equilibrated with iron and nickel in flowing CH₄-H₂ gas mixtures and in sealed capsules under partial vacuum at temperatures between 700 and 1060°C. Carbon activities in these alloys were established from the carbon concentrations in the nickel by applying Henry’s law to the solubility of carbon in nickel that was determined in the temperature range of 500 to 1000°C. First-order free-energy interaction parameters were used to relate the carbon activities to composition and temperature in the single-phase austenitic Fe-Ni and Fe-Cr-Ni alloys. An expression was also developed to evaluate carbon activities in Fe-Cr-Ni alloys in the region of higher chromium contents (〉4 wt pct) that result in a two-phase austenite plus carbide mixture at these temperatures.     

The solubility of nickel and cobalt in iron silicate slags

The solubility of nickel and cobalt in silica saturated iron silicate slags in equilibrium with nickel-gold and cobalt-gold alloys has been investigated under controlled oxygen pressures in the temperature range of 1250 to 1350°C. It was found that the metal solubility increased with 1) decreasing temperature, 2) increasing oxygen pressure, and 3) increasing metal content of the alloy. The solubility of cobalt in the slag was found to be much higher than that of nickel. The solubility of the metal in the slag from its alloy can be explained by a simple oxidation process.     

Nitrogen solubility and aluminum nitride precipitation in liquid iron alloys containing nickel and aluminum

The solubility of nitrogen in liquid iron-base Fe-Ni-Al alloys has been measured up to the solubility limit for formation of aluminum nitride using the Sieverts’ method. Measurements were conducted over the temperature range from 1843 to 2023 K and aluminum concentration range from 1.5 to 3.0 wt pct Al. The effect of nickel additions was determined at 2, 5 and 10 wt pct Ni. The cross interaction parameter describing the effect of nickel and aluminum on the activity coefficient of nitrogen in iron was determined. The first and second order effects of nickel on the activity coefficient of aluminum also were determined. The solubility product of aluminum nitride increases with increasing aluminum content and increasing temperature. Addition of nickel decreases the solubility products of aluminum nitride in lower aluminum content alloys. However, the effect of the cross interaction terme _Al ^NiAl becomes significant with increasing aluminum content and compensates for the effects of the first and second order nickel-nitrogen and nickelaluminum interaction terms. Therefore the effect of nickel additions show little effect on the solubility products of aluminum nitride in higher aluminum alloys.     

Effect of zirconium on the oxygen solubility in liquid nickel and Ni–Fe melts

The oxygen solubility in liquid nickel containing zirconium is studied experimentally for the first time at 1873 K. The equilibrium constants of the reaction of interaction between zirconium and oxygen dissolved in liquid nickel, the interaction parameters characterizing these solutions, and the zirconium activity coefficient in nickel at infinite dilution are found. The equilibrium constants of the reaction of interaction between zirconium and oxygen dissolved in the melt, the Gibbs energy of the reaction of interaction between zirconium and oxygen, and the interaction parameters characterizing these solutions are calculated at 1873 K for a wide composition range of Ni–Fe alloys. The oxygen solubility in various Ni–Fe melts containing zirconium is found at 1873 K. The deoxidizing capacity of zirconium increases as the iron content increases to 30% and decreases at higher iron content in the melt. This can be explained by the fact that an increase in the iron content lead to, on the one hand, a strengthening of the bonding forces of oxygen atoms in a melt and, on the other hand, to a significant weakening of the bonding forces of zirconium atoms with the base metal.     

Nitrogen solubility and aluminum nitride precipitation in liquid iron,Fe-Cr,Fe-Cr-Ni,and Fe-Cr-Ni-Mo alloys

The nitrogen solubility and aluminum nitride formation in liquid Fe-Al, Fe-Cr-Al, Fe-18 pct Cr-8 pct Ni-Al and Fe-18 pct Cr-8 pct Ni-Mo-Al alloys were measured by the Sieverts' method. The temperature range extended from 1823 to 2073 K, and the aluminum contents from 1.01 to 3.85 wt pct Al. Increasing aluminum content increases the nitrogen solubility. The effect of molybdenum additions was determined for 2, 4 and 8 wt pct Mo levels. The first and second order effects of chromium, nickel, molybdenum and aluminum on the activity coefficient of nitrogen in iron were determined. The first and second order effects of chromium, nickel and molybdenum on the activity coefficient of aluminum also were determined. The nitride precipitates were identified as stoichiometric aluminum nitride, AIN, by X-ray diffraction analysis. The lattice spacing was in good agreement with the ASTM standard patterns for AIN in both higher and lower Al content solutions. The solubility product of AIN increases with increasing aluminum concentration and with temperature in liquid iron and the iron alloys studied. However, the magnitudes of the solubility products of AIN in those alloys are different because of the effects of chromium and nickel additions. Additions of molybdenum show little effect on the solubility product of AIN. The standard free energy of formation of AIN in liquid iron is: δG? = -245,990 + 107.59 \T J/g-molAIN, based on the standard state of the infinitely dilute solution in liquid iron for aluminum and nitrogen, referred to a hypothetical one wt pct solution, and on the pure compound for A1N.     

Thermodynamics of the oxygen solutions in zirconium-containing iron-nickel melts

Thermodynamic analysis of the oxygen solutions in zirconium-containing iron-nickel melts is carried out. The equilibrium deoxidation constants of the melts by zirconium, the activity coefficients at infinite dilution, and the interaction parameters in melts of various compositions are determined. The dependences of the oxygen solubility in the melts on the nickel or zirconium content are calculated. Zirconium is shown to possess a very high deoxidizing capacity in iron-nickel alloys. The zirconium contents at the minima in oxygen solubility curves and the corresponding minimum oxygen concentrations are determined. As the nickel content in a melt increases to ∼45%, the deoxidizing capacity of zirconium decreases and, then, increases. The deoxidizing capacity of zirconium in pure nickel is noticeably higher than that in pure iron.     

特种铁合金生产项目的清洁生产评价

文章参照《清洁生产标准—钢铁行业（铁合金）》（HJ470-2009）,对特种铁合金如镍铁、钼铁、钨铁的生产从生产工艺与装备、资源能源利用指标、原辅材料的选取及来源、产品指标、废物回收利用指标、环境管理要求等六个方面进行分析,通过与同行业单位产品物耗指标、主元素回收率等指标的对照,对镍铁、钼铁和钨铁生产的清洁生产进行评价。     

Effect of dissolved tungsten on the deformation of 70Ni-30Fe alloys

A series of Ni-Fe alloys containing various levels of tungsten in solid solution have been prepared as a means to assess the influence of solid solution strengthening on the mechanical behavior of monolithic 70Ni-30Fe. In particular, 70Ni-30Fe alloys plus equilibrium concentrations of tungsten in solid solution nominally correspond to the compositions associated with the matrix-only portion of certain tungsten heavy alloys, that is, alloys comprised of a high volume fraction of nominally pure tungsten particles embedded within a minority Ni-Fe-W based matrix. The study shows that the working solubility of tungsten within the 70Ni-30Fe base composition increases slightly with temperature, from approximately 21 wt pct at room temperature to approximately 23 wt pct at 1400 °C. Increasing the level of tungsten in solid solution leads to increases in room-temperature yield strength, tensile strength, and ductility. In contrast, the deformation characteristics of the alloys, as quantified by the power-law work-hardening exponent, n, and the strain-rate-sensitivity exponent, m, show little variation with tungsten solute concentration.     

Remelting of scrap containing tungsten and nickel in the electric arc furnace

Remelting of the metallic scrap containing tungsten and nickel and thermodynamic properties of slag containing tungsten oxide are discussed. Tungsten and nickel in the metallic scrap have to be separated before the scrap may be used for melting of some steels (for example, high speed steel). To separate tungsten and nickel, such scrap (waste drills) was remelted in the 25 t electric arc furnace under oxidizing conditions. Tungsten was oxidised and transferred to the slag phase, while nickel remained in the metal. Further, the slag containing tungsten oxide was used in the melting of high speed steel. Metal containing nickel was utilized in the constructional steel production. Technology of the scrap remelting was developed on the basis of thermodynamic analysis of slag containing tungsten oxide and tungsten slag-metal partition. It was found that the coefficient of tungsten distribution between iron and basic CaO-SiO₂-Fe_tO-WO₃ slag increases with increasing slag basicity. In the industrial oxidising heats a slag of high basicity was used, it secured 94% tungsten extraction from scrap to the slag.     

The solubility of tungsten in molten iron

The solubility of tungsten in iron has been determined at 1560–1620°C by successively saturating molten iron with tungsten while ensuring a uniform distribution of the content over the height. The temperature dependence of the solubility over that temperature range is described by a Schröder equation: C_s=(3.94±0.11)×10³e-(84.4±0.4)/RT.     

Nitrogen solution and titanium nitride precipitation in liquid Fe-Cr-Ni alloys

The solubility of nitrogen in liquid Fe-Cr, Fe-Ni, Ni-Cr, and Fe-Cr-Ni alloys up to 20 wt pct Ni and 40 wt pct Cr was measured by the Sieverts’ method. The first and second order interactions in iron between nitrogen and chromium, and nitrogen and nickel were determined. Chromium increases the nitrogen solubility at lower chromium concentrations but the second order interaction term which is of the opposite sign becomes significant at higher chromium levels and compensates partly for the effect of the first order interaction term. Nickel decreases the nitrogen solubility in iron. Titanium nitride formation in liquid Fe-Cr, Fe-Ni, and Fe-Cr-Ni alloys also was investigated. The first and second order interactions between titanium and chromium or nickel were determined at 1600°C. Chromium increases the solubility product of TiN, principally by decreasing the activity of nitrogen in the melt. Nickel decreases the solubility product of TiN by increasing the activities of nitrogen and titanium.     

Solubility of nitrogen in liquid Fe-Cr-Ni alloys containing manganese and molybdenum

The nitrogen solubility in liquid Fe-Cr-Ni alloys containing Mo or Mn was determined by the Sieverts’ method. The first and second order mutual interactions among nitrogen, chromium, nickel, molybdenum, and manganese in iron were determined as a function of temperature. The heat and entropy of solution in these alloys were correlated as functions of the logarithm of the activity coefficient of nitrogen at 1873 K independent of the composition of the alloys. An equation was derived to predict the nitrogen solubility in liquid multicomponent iron alloys for the range from logJn, 1873K = 0 to −1.4 as, log(wt pct N)_T = (-247/T-1.22)-(4780/T-1.51) (logf N, 1873K)- (1760/T-0.91) (logfN,1873K)².     

Predicting the liquidus temperature of complex nickel alloys

The production of steel and alloys ends with the casting of metal in a mold. In casting an alloy, its liquidus temperature must be known. This is especially important in developing a smelting technology for nickel alloys with a large number of alloying elements. In the present work, a model is developed for predicting the liquidus temperature of complex nickel alloys. The regression coefficients of the equations describing the liquidus and solidus lines of binary systems are determined on the basis of literature data regarding the phase diagrams of binary nickel systems with different elements. With increase in the set of data regarding the regression coefficients from 21 to 27 elements, a broad spectrum of complex nickel alloys may be covered. When the model based on data for binary alloys is tested for experimental liquidus temperatures of complex nickel alloys, the conclusion is that the model permits the prediction of the liquidus temperature of such alloys with sufficient precision for practical purposes (±19.8°C).     

Segregation to interphase boundaries in liquid-phase sintered tungsten alloys

Scanning Auger electron spectroscopy has been used to examine the distribution of impurity elements on the fracture surfaces of liquid-phase sintered W-Ni-Cu and W-Ni-Fe alloys. On the interphase boundaries between the fcc Ni-based matrix phase and the tungsten particles, segregation levels of ~0.4 and ~0.2 monolayers of phosphorus have been observed in as-sintered, furnace-cooled specimens of W-Ni-Cu and W-Ni-Fe, respectively. The phosphorus is homogeneously distributed but at fracture adheres preferentially to the matrix phase. High temperature heat treatment (1350 °C) followed by water quenching reduces significantly the phosphorus segregation and improves the degree of cohesion across these boundaries. Segregated sulfur is detected on both sides of the interphase boundaries after fracture. The sulfur is much less uniformly distributed than the phosphorus, and its segregation level increases in the heat treated specimens. Copper also segregates to the interphase boundaries during the heat treatment of W-Ni-Cu specimens, but no equivalent segregation of iron was observed in the W-Ni-Fe system. The boundaries developed between adjacent tungsten particles are free of impurity contamination in both alloy systems but have a segregated layer of nickel.     

Thermodynamics of oxygen solutions in Fe-Ni-V melts

The oxygen solutions in Fe-Ni melts with up to 5% V are analyzed thermodynamically. The results of the works in which the fields of the vanadium-deoxidized oxide phases in iron and nickel were determined are generalized. The thermodynamic model developed for the calculation of the deoxidation of iron-nickel alloys with vanadium is shown to be adequate. The deoxidizing capacity of vanadium decreases insignificantly as the nickel content in the melt increases to 20% and increases substantially as the nickel content increases further. The oxygen solubility curves pass through a minimum, whose position changes from 2.3192% V for pure iron to 0.7669% V for pure nickel. We determined the equilibrium point [V]* between the (Fe, Ni)V₂O₄ and V₂O₃ oxide phases for alloys of six compositions at 1873 K. In nickel, [V]* is almost 200 times lower than in iron. The deoxidation of the Fe-40% Ni melt with vanadium is studied experimentally, and the experimental results agree satisfactorily with the calculated data.     

Measurement of hydrogen solubility in liquid iron alloys employing a constant volume technique

The solubility of hydrogen in liquid pure iron and in several liquid binary iron alloys at steelmaking temperatures has been determined by measuring changes in hydrogen pressure in a constant volume system. The solubility of hydrogen corrected to one atmosphere pressure was found to be 27.70 ± 1.28 cc (STP)/100 grams in liquid pure iron at 1600°C with a temperature coefficient of solubility of 2.9 x 10^-2 cc (STP)/°C. This solubility decreases with increasing concentrations of aluminum, boron, or silicon; slightly increases with increasing concentrations of chromium, nickel, and niobium; and is almost independent of the concentrations of copper or sulfur. The data are compared with those of previous investigators who employed the more conventional Sieverts’ or sampling techniques.