功能化碳纳米管/环氧树脂多孔复合材料制备及电磁屏蔽性能

以马来酸酐（MA）为功能性单体,通过自由基反应制备了马来酸酐功能化的多壁碳纳米管（MA-MWCNT）;以MA-MWCNT、环氧树脂、蓖麻油酸改性的四乙烯五胺固化剂、釉粉、水为原料,通过悬浮乳液聚合法制备了功能化碳纳米管/环氧树脂多孔复合材料。采用拉曼光谱、X射线衍射、红外光谱、X射线光电子能谱对功能化的碳纳米管进行了表征和测试。采用扫描电镜（SEM）、表面电阻测量仪、矢量网络分析仪对复合材料的表面形貌、电导率和电磁屏蔽性能进行了测试。结果表明：马来酸酐功能化单体的引入能够很好地改善碳纳米管的分散性能及材料的电磁屏蔽性能;随着碳纳米管含量的增多,复合材料的电导率增大,电磁屏蔽效能峰值增大,材料的电磁屏蔽性能增强;加入功能化的碳纳米管比加入未功能化碳纳米管的电磁屏蔽性能高,多孔复合材料比无孔复合材料的电磁屏蔽性能高。当加入功能化的碳纳米管的量为3%时,制备得到的多孔材料电磁屏蔽性能最佳,其电磁屏蔽性能峰值达到31.1dB。     

Fabrication and electromagnetic interference shielding effectiveness of carbon nanotube reinforced carbon fiber/pyrolytic carbon composites

Carbon nanotube reinforced carbon fiber/pyrolytic carbon composites were fabricated by precursor infiltration and pyrolysis method and their electromagnetic interference shielding effectiveness (EMI SE) was investigated over the frequency range of 8.2–12.4 GHz (X-band). Carbon nanotubes (CNTs) were in situ formed through catalyzing hydrocarbon gases evaporating out of phenolic resin with nano-scaled Ni particles. The content of CNTs increased with the increase of Ni loadings (0.00, 0.50, 0.75 and 1.25 wt.%) in phenolic resin. Thermal gravimetrical analysis results showed that the carbon yield of phenolic resin increased with the addition of Ni catalyst. With the formation of CNTs, the EMI SE increased from 28.3 to 75.2 dB in X-band. The composite containing 5.0 wt.% CNTs showed an SE higher than 70 dB in the whole X-band.     

Multiwalled carbon nanotube/cement composites with exceptional electromagnetic interference shielding properties

Multi-walled carbon nanotube (MWCNT)/portland cement(PC) composites have been fabricated to evaluate their electromagnetic interference (EMI) shielding effectiveness (SE). The results show that they can be used for the shielding of EMI in the microwave range. The incorporation of 15 wt.% MWCNTs in the PC matrix produces a SE more than 27 dB in X-band (8.2–12.4 GHz), and this SE is found to be dominated by absorption. Furthermore, the structural analysis, surface morphology and surface interaction of MWCNTs with PC matrix have been explored using XRD, SEM and X-ray photoelectron spectroscopy technique.     

Toughening strategies of carbon nanotube/polycarbonate composites with electromagnetic interference shielding properties

The effect of different toughening strategies on the mechanical properties of multiwalled carbon nanotube/polycarbonate composite (PC/MWNT) for electromagnetic interference shielding was analyzed from the mechanical and fracture tests using linear elastic fracture mechanics. The effect of processing (injection and compression molding) and manufacturing (annealing) conditions in the mechanical properties and electrical conductivity has been studied. The classic electromagnetic theory predicts a shielding effectiveness around 40 dB for nanocomposites with 5 wt% of MWNT in the frequency range studied. These values make these compounds to be very interesting materials for potential applications as electronic housings. Therefore, a combination of cyclic form of polybutylene terephthalate addition and annealing strategies let to optimize flexural parameters and improve the flexural modulus of PC composites. The rheology results showed that the dynamic moduli and the viscosity grew with increasing MWNT content. A significant change in frequency dependence of the moduli was observed, with respect to pure PC, which indicates a transition from a liquid‐like to a solid‐like behavior. Finally, the morphological study proves that the composites display different toughening mechanisms as function of carbon nanotube quantity. This fact could explain the different fracture behaviors of materials. In summary, it has been proved that it is possible to obtain PC/MWNT nanocomposites with relatively high conductivity, minimizing the loss of mechanical properties, using processing techniques easily scalable at industrial level. POLYM. COMPOS., 34:1938–1949, 2013. © 2013 Society of Plastics Engineers     

Amorphous carbon-matrix composites with interconnected carbon nano-ribbon networks for electromagnetic interference shielding

Carbon-matrix composites with self-assembly interconnected carbon nano-ribbon networks were fabricated using natural and inexpensive rice husks by impregnating the rice husks with transitional metal solutions and sintering. The nano-structure of the composite was characterized using transmission electron microscopy. The electromagnetic interference shielding effectiveness of the composite was evaluated in the frequency range of 30 kHz–1.5 GHz. The electrical conductivity was measured as a function of the sintering temperature. These characteristics were compared with those of carbon-matrix composites without nano-ribbon networks.     

碳纳米管填充聚合物基电磁屏蔽复合材料的研究进展

对碳纳米管填充聚合物基电磁屏蔽复合材料的研究进展进行了综述。在阐述研究电磁屏蔽材料必要性的基础上,介绍了复合材料的电磁屏蔽机理,重点论述了碳纳米管填充量、长径比及管径、屏蔽体的厚度、复合材料的加工方式等对复合材料电磁屏蔽性能的影响。最后对碳纳米管填充聚合物基复合电磁屏蔽材料的研究进行了展望,指出低成本填料与碳纳米管协同作用、可提高碳纳米管分散性的制备工艺的研究以及复合材料电磁屏蔽机理的研究等为未来的研究方向。     

Dielectric,electromagnetic absorption and interference shielding properties of porous yttria-stabilized zirconia/silicon carbide composites

SiC was infiltrated into porous yttria-stabilized zirconia (YSZ) felt by chemical vapor infiltration (CVI), and continuous SiC matrix layer was formed around YSZ fibre. When 86.9 wt.% SiC is introduced into the porous YSZ felt, the mean values of the real part of the permittivity and dielectric loss tangent of porous YSZ felt increase from 1.16 and 0.007 to 8.2 and 1.31, respectively. The electromagnetic interference (EMI) shielding efficiency (SE) increases from 0.069 dB to 16.2 dB over the frequencies ranging from 8.2 GHz to 12.4 GHz. The reflection loss of the composites with a thickness of 5 mm at 8–18 GHz is smaller than ?6.5 dB, and the bandwidth below ?10 dB is 5 GHz at room temperature, which increases to 5.9 GHz at 800 °C. The considerable increases in EMI SE and microwave absorption properties are attributed to the formation of continuous SiC matrix layer composed of SiC nanocrystals in the porous YSZ felt, which is beneficial for the production of induced electric current and the enhancement of dielectric loss.     

Tuning three-dimensional textures with graphene aerogels for ultra-light flexible graphene/texture composites of effective electromagnetic shielding

For extending graphene aerogels for broad applications, here we demonstrate a simple and universal approach for scalable fabricating novel dual carbon three-dimensional (3D) hybrid structures, where the interspace of a 3D carbon texture has been modified by in situ generating graphene aerogels. Owing to the unique exceptional 3D carbon bi-frameworks of enhanced electrical conductivity and flexibility, the as-prepared graphene aerogel–carbon texture hybrid presents an ultra-light feature (0.07 g cm⁻³ in density), with highly effective electromagnetic interference (EMI) shielding performance up to 27 dB and 37 dB (in the X band region) at thicknesses of 2 and 3 mm, respectively. According to the mechanisms in EMI shielding, the fundamental criteria for evaluating a shielding material has been discussed and the excellent shielding performance coupled with the ultra-low density allows such 3D all-carbon hybrids to show more advantageous than the other carbon-based shielding composites. Implication of the results suggests that the strategy of various advantages could be widely extended to a variety of applications, promising a great platform for large-scale fabricating porous graphene-based materials into high-performance products.     

Plastic composites for electromagnetic interference shielding applications

Research in the past eight years has established the ability of polymer composites made with sufficient electrical conductivity to be suitable as shields against electromagnetic interference (EMI). A number of conductive fillers have been used to produce such composites. These include carbon black, carbon fibers, metal fibers, metal flakes, and metal-coated glass fibers. Each filler offers its own set of advantages and disadvantages. An important aspect of developing polymeric composites for EMI shielding applications is measuring their shielding ability in areliable, easy-to-use test facility. Once a reliable test has been developed, basic data relating the bulk conductivity (or surface conductivity of coatings) can be generaated. The objective of this article is to discuss the relative utility of the different types of fillers commonly used, present an analysis of the utility of different testing approaches, and show data correlating volume resistivity with shielding effectiveness.     

Electrical,rheological and electromagnetic interference shielding properties of thermoplastic polyurethane/carbon nanotube composites

Electrically conducting rubbery composites based on thermoplastic polyurethane (TPU) and carbon nanotubes (CNTs) were prepared through melt blending using a torque rheometer equipped with a mixing chamber. The electrical conductivity, morphology, rheological properties and electromagnetic interference shielding effectiveness (EMI SE) of the TPU/CNT composites were evaluated and also compared with those of carbon black (CB)‐filled TPU composites prepared under the same processing conditions. For both polymer systems, the insulator–conductor transition was very sharp and the electrical percolation threshold at room temperature was at CNT and CB contents of about 1.0 and 1.7 wt%, respectively. The EMI SE over the X‐band frequency range (8–12 GHz) for TPU/CNT and TPU/CB composites was investigated as a function of filler content. EMI SE and electrical conductivity increased with increasing amount of conductive filler, due to the formation of conductive pathways in the TPU matrix. TPU/CNT composites displayed higher electrical conductivity and EMI SE than TPU/CB composites with similar conductive filler content. EMI SE values found for TPU/CNT and TPU/CB composites containing 10 and 15 wt% conductive fillers, respectively, were in the range ?22 to ?20 dB, indicating that these composites are promising candidates for shielding applications. © 2013 Society of Chemical Industry     

Broadband electromagnetic shielding performance of carbon nanotube-carbon fibre/silicon carbide cross-scale laminated composites

A carbon nanotube-carbon fibre/silicon carbide (CNT-CF/SiC) laminated composite, with a density of 1.61 g/cm³, thickness of 2.7–3.0 mm and conductivity of 6.10 S/cm, was prepared by densifying a single layer with boron-modified phenolic resin and then welding it with resin-derived carbon layer by layer. This laminated composite was alternately composed of a relatively dense CNT buckypaper/SiC composite layer and a relatively porous three-dimensional needled CF felt/SiC composite layer. The CF felt with a laminated constructure produced a laminated substructure nested within the layers. Expanded graphite with laminated structures produced laminated substructures nested within the interfaces. The average total shielding efficiency values of the composites with 5 layers (CNT-CF/SiC-5), 4 layers and a CNT buckypaper/SiC composite layer on the top surface, and 4 layers and a CF felt/SiC composite layer on the top surface were 45.14, 37.70 and 38.85 dB, respectively, throughout the X-band and were 52.31, 45.56 and 43.54 dB, respectively, throughout the Ku-band. The transmission coefficient of CNT-CF/SiC-5 was as low as 10^?5?10^?6 orders of magnitude over the entire frequency range of 8.2–18 GHz except for very few frequency points. The optimal number of layers for this multilevel and multiscale laminated composite is believed to be 5.     

Onion-like carbon for terahertz electromagnetic shielding

It is demonstrated that onion-like carbon (OLC) provides efficient attenuation of the electromagnetic spectrum over the wavelength range 12–230 THz as compared to detonation nanodiamonds (DND) at similar or higher concentrations. Some characteristics of OLC important for the processing of polymer composites such as surface functional groups, zeta-potentials and agglomerate sizes are reported.     

Enhanced impact resistance and electromagnetic interference shielding of carbon nanotubes films composites

High reliability and high-performance electromagnetic interference (EMI) shielding polymeric composite was fabricated by introducing carbon nanotube films (CNT_f) into an epoxy (EP) matrix as mechanical and EMI shielding reinforcement simultaneously. According to the computed tomography (CT) detection recorded by a high-speed camera, CNT_f exhibited excellent mechanical behavior and good energy absorption. While being introduced into laminated EP composite, the CNT_f enhanced both the mechanical performance and EMI shielding performance. The damage mechanism of CNT_f/EP was studied by CT detection of the impact process, indicating that the CNT_f absorbed the impact energy by improving the delamination resistance. Additionally, the multilayered CNT_f can trap and attenuate the entered electromagnetic microwaves by repeated adsorption, reflection, and scattering in the composite, resulting in excellent EMI shielding performance. Consequently, the energy absorption and the total shielding effectiveness of the CNT_f/EP reached to 4.58 × 10⁻³ J and 52.31 dB, respectively. Therefore, we demonstrated that the CNT_f was an ideal functional reinforcement for mechanically strong and high-performance EMI shielding polymeric composites and the CNT_f reinforced EP composite is promising in practical EMI-shielding applications.     

Electrical conductivity and electromagnetic interference shielding effectiveness of carbon black/sisal fiber/polyamide/polypropylene composites

The effects of hybrid fillers on the electrical conductivity and electromagnetic interference (EMI) shielding effectiveness (SE) of polyamide 6 (PA6)/polypropylene (PP) immiscible polymer blends were investigated. Carbon black (CB) and steam exploded sisal fiber (SF) were used as fillers. CB was coated on the surface of SF, and this was exploded by water steam to form carbon black modified sisal fiber (CBMSF). CB/SF/PA6/PP composites were prepared by melt compounding, and its electromagnetic SE was tested in low‐frequency and high‐frequency ranges. We observed that SF greatly contributed to the effective decrease in the percolation threshold of CB in the PA6/PP matrix and adsorbed carbon particles to form a conductive network. Furthermore, an appropriate CB/SF ratio was important for achieving the best shielding performance. The results indicate that CBMSF was suitable for use as electronic conductive fillers and the CB/SF/PA6/PP composites could be used for the purpose of EMI shielding. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42801.     

Single‐walled carbon nanotube/poly(methyl methacrylate) composites for electromagnetic interference shielding

Single‐walled carbon nanotube (SWNT)/poly(methyl methacrylate) (PMMA) composites were prepared using coagulation method. The electrical conductivity and the electromagnetic interference (EMI) shielding of SWNT/PMMA composites over the X‐band (8–12 GHz) and the microwave (200–2000 MHz) frequency range have been investigated. The electrical conductivity of composites increases with SWNT loading by 13 orders of magnitude, from 10^?15 to 10^?2 Ω^?1 cm^?1 with a percolation threshold of about 3 wt% SWNTs. The effect of the sample thickness on the shielding effectiveness has been studied, and correlated to the electrical conductivity of composites. The data suggest that SWNT/PMMA composites containing higher SWNT loading (above 10 wt%) be useful for EMI shielding and those with lower SWNT loading be useful for electrostatic charge dissipation. The dominant shielding mechanism of SWNT/PMMA composites was also discussed. POLYM. ENG. SCI., 2009. © 2009 Society of Plastics Engineers     

The electrical conductivity and electromagnetic interference shielding of injection molded multi-walled carbon nanotube/polystyrene composites

Multi-walled carbon nanotube (MWCNT)/polystyrene (PS) composites were injection molded into a mold equipped with three different cavities. A high alignment of MWCNTs in PS was achieved by applying high shear force to the melt. The effects of gate and runner designs and processing conditions, i.e., mold temperature, melt temperature, injection/holding pressure and injection velocity, on the volume resistivity of the composites were investigated in both the thickness and in-flow directions. The experiments showed that volume resistivity could be varied up to 7 orders of magnitude by changing the processing conditions in the injection molded samples. The electromagnetic interference shielding effectiveness (EMI SE) of the molded composites was studied by considering the alignment of the MWCNTs. The EMI SE decreased with an increase in the alignment of the injection-molded MWCNTs in the PS matrix. This study shows that mold designs and processing conditions significantly influence the electrical conductivity and shielding behavior of injection molded CNT-filled composites.     

Reflection and absorption contributions to the electromagnetic interference shielding of single-walled carbon nanotube/polyurethane composites

The electromagnetic interference (EMI) shielding of well dispersed single-walled carbon nanotube (SWCNT)/polyurethane composites was studied and the results show that they can be used as effective and lightweight shielding materials. The EMI shielding of the composite shows a reflection-dominant mechanism, while a shift from reflection to absorption was observed with increased SWCNT loading and frequency. This is explained using EMI shielding theory and the intrinsic properties of the components.     

New antistatic charge and electromagnetic shielding effectiveness from conductive epoxy resin/plasticized carbon black composites

Recently, there is an increasing interest in electromagnetic interference shielding due to the rapid increase in electromagnetic pollution and the wide use of commercial and military products. Conducting polymer composites were prepared in the presence of epoxy resin and plasticized carbon black (CB). The structural characteristics of the composites were examined by means of scanning electron microscopy, cross linking density, and interparticle distance among conductive particles. The mechanical properties such as Young's modulus, elongation at break, and hardness of the composites were investigated as a function of CB content. The results indicated that CB could improve the composite microstructure. The higher mechanical behavior than green epoxy can be attributed to the interaction between CB particles and epoxy resin. The conductivity, mobility carriers, and number of charges of the composites at room temperature were found to be dependent on CB content. The applicability of the composites to antistatic charge dissipation was examined. Dependence of the microwave properties of the epoxy/CB composites on the volume fraction of CB particles and frequency were studied. Moreover the permittivity as a function of frequency of the composites was studied. The electromagnetic wave shielding of epoxy/CB composites is dominant by both reflection and absorption. Composites can find applications in antistatic charge dissipation and in suppression of electromagnetic interference and stealth technology. POLYM. COMPOS., 2008. © 2007 Society of Plastics Engineers     

New electromagnetic shielding materials based on viscose‐carbon nanotubes composites

A convenient approach for the preparation of cellulose ‐ carbon nanotubes (CNT) hybrid materials owning electromagnetic shielding properties, based on viscose (V) and TEMPO‐oxidized viscose fibers (VO) is proposed. Viscose ‐ carbon nanotubes (V‐CNT) and TEMPO‐oxidized viscose ‐ carbon nanotubes (VO‐CNT) composites were prepared by embedding carbon nanotubes on the surface of two types of cellulose fibers, that is, viscose and its C₆‐oxidized derivative. The chemical composition, morphology, and thermal stability of the prepared hybrid materials were thoroughly investigated by Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), and thermogravimetric analyses. Moreover, electrical properties of the original and composite fibers were assessed. POLYM. ENG. SCI., 59:1499–1506 2019. © 2019 Society of Plastics Engineers