Amine modified mesocellular siliceous foam (MCF) as a sorbent for CO2

Adsorption is considered a promising method for carbon capture. CO₂ adsorbents take a variety of forms - but one approach is to fill mesoporous substrates with a polymeric CO₂ selective sorbent. SBA-15 and mesocellular siliceous foam (MCF) are high pore volume, high surface area ordered mesoporous materials for which modification with amine should result in high capacity, highly selective adsorbents. SBA-15 and MCF were separately loaded with approximately one pore volume equivalent of linear polyethyleneimine (PEI) (M_w = 2500) or branched PEI (M_n = 1200). CO₂ adsorption/desorption isotherms under dry CO₂ were obtained at 75, 105 and 115 °C. The CO₂ adsorption/desorption kinetics were improved with temperature, though the CO₂ capacities generally decreased. The adsorption capacity for MCF loaded with branched PEI at 105 and 115 °C were 151 and 133 mg/g adsorbent, respectively (in 50% CO₂/Ar, 20 min adsorption time). These are significantly higher than the adsorption capacity observed for SBA-15 loaded with branched PEI under same conditions, which were 107 and 83 mg/g adsorbent, respectively. Thus the results indicate that, on a unit mass basis, amine modified MCF's are potentially better adsorbents than amine modified SBA-15 for CO₂ capture at modestly elevated temperature in a vacuum swing adsorption process.     

The AEROPILs Generation: Novel Poly(Ionic Liquid)-Based Aerogels for CO2 Capture

CO₂ levels in the atmosphere are increasing exponentially. The current climate change effects motivate an urgent need for new and sustainable materials to capture CO₂. Porous materials are particularly interesting for processes that take place near atmospheric pressure. However, materials design should not only consider the morphology, but also the chemical identity of the CO₂ sorbent to enhance the affinity towards CO₂. Poly(ionic liquid)s (PILs) can enhance CO₂ sorption capacity, but tailoring the porosity is still a challenge. Aerogel’s properties grant production strategies that ensure a porosity control. In this work, we joined both worlds, PILs and aerogels, to produce a sustainable CO₂ sorbent. PIL-chitosan aerogels (AEROPILs) in the form of beads were successfully obtained with high porosity (94.6–97.0%) and surface areas (270–744 m²/g). AEROPILs were applied for the first time as CO₂ sorbents. The combination of PILs with chitosan aerogels generally increased the CO₂ sorption capability of these materials, being the maximum CO₂ capture capacity obtained (0.70 mmol g⁻¹, at 25 °C and 1 bar) for the CHT:P[DADMA]Cl_30% AEROPIL.     

Evaluation of solid sorbents as a retrofit technology for CO2 capture

Processes based upon solid sorbents are currently under consideration for post-combustion CO₂ capture. Twenty-four different sorbent materials were examined on a laboratory scale in a cyclic temperature swing adsorption/regeneration CO₂ capture process in simulated coal combustion flue gas. Ten of these materials exhibited significantly lower theoretical regeneration energies compared to the benchmark aqueous monoethanolamine, supporting the hypothesis that CO₂ capture processes based upon solids may provide cost benefits over solvent-based processes. The best performing materials were tested on actual coal-fired flue gas. The supported amines exhibited the highest working CO₂ capacities, although they can become poisoned by the presence of SO₂. The carbon-based materials showed excellent stability but were generally categorized as having low CO₂ capacities. The zeolites worked well under dry conditions, but were quickly poisoned by the presence of moisture. Although no one type of material is without concerns, several of the materials tested have theoretical regeneration energies significantly lower than that of the industry benchmark, warranting further development research.     

Economical assessment of competitive enhanced limestones for CO2 capture cycles in power plants

CO₂ capture systems based on the carbonation/calcination loop have gained rapid interest due to promising carbonator CO₂ capture efficiency, low sorbent cost and no flue gases treatment is required before entering the system. These features together result in a competitively low cost CO₂ capture system. Among the key variables that influence the performance of these systems and their integration with power plants, the carbonation conversion of the sorbent and the heat requirement at calciner are the most relevant. Both variables are mainly influenced by CaO/CO₂ ratio and make-up flow of solids. New sorbents are under development to reduce the decay of their carbonation conversion with cycles. The aim of this study is to assess the competitiveness of new limestones with enhanced sorption behaviour applied to carbonation/calcination cycle integrated with a power plant, compared to raw limestone. The existence of an upper limit for the maximum average capture capacity of CaO has been considered. Above this limit, improving sorbent capture capacity does not lead to the corresponding increase in capture efficiency and, thus, reduction of CO₂ avoided cost is not observed. Simulations calculate the maximum price for enhanced sorbents to achieve a reduction in CO₂ removal cost under different process conditions (solid circulation and make-up flow). The present study may be used as an assessment tool of new sorbents to understand what prices would be competitive compare with raw limestone in the CO₂ looping capture systems.     

Preparation of a highly microporous carbon from a carpet material and its application as CO2 sorbent

In order to increase the use of carpet wastes (pre- and/or post-consumer wastes), this work studies for the first time the preparation and characterisation of a microporous material from a commercial carpet (pile fiber content: 80% wool/20% nylon; primary and secondary backings: woven polypropylene; binder: polyethylene) and its application for CO₂ capture. The porous material was prepared from an entire carpet material using a standard chemical activation with KOH and then, characterised in terms of their porous structure and surface functional groups. Adsorption of CO₂ was studied using a thermogravimetric analyser at several temperatures (25-100 °C) and under different CO₂ partial pressures (i.e. pure CO₂ flow and a ternary mixture of 15% CO₂, 5% O₂ and 80% N₂). In order to examine the adsorbent regenerability, multiple CO₂ adsorption/desorption cycles were also carried out. The surface area and micropore volume of the porous adsorbent were found to be 1910.17 m² g^− 1 and 0.85 cm³ g^− 1, respectively. The CO₂ adsorption profiles illustrate that the maximum CO₂ capture on the sample was reached in less than 10 min. CO₂ adsorption capacities up to 8.41 wt.% and 3.37 wt.% were achieved at 25 and 70 °C, respectively. Thermal swing regeneration studies showed that the prepared adsorbent has good cyclic regeneration capacities.     

H2, CO2, and CH4 Adsorption Potential of Kerogen as a Function of Pressure,Temperature, and Maturity

We performed molecular dynamics simulation to elucidate the adsorption behavior of hydrogen (H₂), carbon dioxide (CO₂), and methane (CH₄) on four sub-models of type II kerogens (organic matter) of varying thermal maturities over a wide range of pressures (2.75 to 20 MPa) and temperatures (323 to 423 K). The adsorption capacity was directly correlated with pressure but indirectly correlated with temperature, regardless of the kerogen or gas type. The maximum adsorption capacity was 10.6 mmol/g for the CO₂, 7.5 mmol/g for CH₄, and 3.7 mmol/g for the H₂ in overmature kerogen at 20 MPa and 323 K. In all kerogens, adsorption followed the trend CO₂ > CH₄ > H₂ attributed to the larger molecular size of CO₂, which increased its affinity toward the kerogen. In addition, the adsorption capacity was directly associated with maturity and carbon content. This behavior can be attributed to a specific functional group, i.e., H, O, N, or S, and an increase in the effective pore volume, as both are correlated with organic matter maturity, which is directly proportional to the adsorption capacity. With the increase in carbon content from 40% to 80%, the adsorption capacity increased from 2.4 to 3.0 mmol/g for H₂, 7.7 to 9.5 mmol/g for CO₂, and 4.7 to 6.3 mmol/g for CH₄ at 15 MPa and 323 K. With the increase in micropores, the porosity increased, and thus II-D offered the maximum adsorption capacity and the minimum II-A kerogen. For example, at a fixed pressure (20 MPa) and temperature (373 K), the CO₂ adsorption capacity for type II-A kerogen was 7.3 mmol/g, while type II-D adsorbed 8.9 mmol/g at the same conditions. Kerogen porosity and the respective adsorption capacities of all gases followed the order II-D > II-C > II-B > II-A, suggesting a direct correlation between the adsorption capacity and kerogen porosity. These findings thus serve as a preliminary dataset on the gas adsorption affinity of the organic-rich shale reservoirs and have potential implications for CO₂ and H₂ storage in organic-rich formations.     

Natural Calcium‐Based Sorbents Doped with Sea Salt for Cyclic CO2 Capture

The calcium‐looping process for post‐combustion carbon dioxide capture, an economically and technically feasible method suitable for large‐scale use, has recently gained much attention. However, the capture capacity of calcium‐based sorbents rapidly decreases after only a few cycles. Herein, calcium‐based sorbents with enhanced cyclic CO₂‐capture capacity have been derived from cheap, natural raw materials by using a simple impregnation method. Limestone and shells were used as the calcium‐based raw materials, with sea salt as dopant. Modified limestone had the highest CO₂‐capture capacity after multiple carbonation‐calcination cycles. Sea‐salt‐doped sorbent showed a relatively stable porous surface during cycles, which resulted in a higher CO₂‐capture capacity.     

Sorption-enhanced water gas shift reaction by sodium-promoted calcium oxides

The water gas shift reaction was evaluated in the presence of novel carbon dioxide (CO₂) capture sorbents, both alone and with catalyst, at moderate reaction conditions (i.e., 300-600 °C and 1-11.2 atm). Experimental results showed significant improvements to carbon monoxide (CO) conversions and production of hydrogen (H₂) when CO₂ sorbents are incorporated into the water gas shift reaction. Results suggested that the performance of the sorbent is linked to the presence of a Ca(OH)₂ phase within the sorbent. Promoting calcium oxide (CaO) sorbents with sodium hydroxide (NaOH) as well as pre-treating the CaO sorbent with steam appeared to lead to formation of Ca(OH)₂, which improved CO₂ sorption capacity and WGS performance. Results suggest that an optimum amount of NaOH exists as too much leads to a lower capture capacity of the resultant sorbent. During capture, the NaOH-promoted sorbents displayed a high capture efficiency (nearly 100%) at temperatures of 300-600 °C. Results also suggest that the CaO sorbents possess catalytic properties which may augment the WGS reactivity even post-breakthrough. Furthermore, promotion of CaO by NaOH significantly reduces the regeneration temperature of the former.     

Development of silica‐gel‐supported polyethylenimine sorbents for CO2 capture from flue gas

In order to reduce the sorbent preparation cost and improve its volume‐based sorption capacity, the use of an inexpensive and commercially available silica gel was explored as a support to prepare a solid polyethylenimine sorbent (PEI/SG) for CO₂ capture from flue gas. The effects of the pore volume and particle size of the silica gels, molecular weight of polyethylenimine and amount of polyethylenimine loaded, sorption temperature and moisture in the flue gas on the CO₂ sorption capacity of PEI/SG were examined. The sorption performance of the developed PEI/SG was evaluated by using a thermogravimetric analyzer and a fixed‐bed flow sorption system in comparison with the SBA‐15‐supported polyethylenimine sorbent (PEI/SBA‐15). The best PEI/SG sorbent showed a mass‐based CO₂ sorption capacity of 138 mg‐CO₂/g‐sorbent, which is almost the same as that of PEI/SBA‐15. In addition, the PEI/SG gave a high volume‐based sorption capacity of 83 mg‐CO₂/cm³‐sorbent, which is higher than that of PEI/SBA‐15 by a factor of 2.6. © 2011 American Institute of Chemical Engineers AIChE J, 58: 2495–2502, 2012     

Ca-based sorbent looping combustion for CO2 capture in pilot-scale dual fluidized beds

To demonstrate process feasibility of in situ CO₂ capture from combustion of fossil fuels using Ca-based sorbent looping technology, a flexible atmospheric dual fluidized bed combustion system has been constructed. Both reactors have an ID of 100 mm and can be operated at up to 1000 °C at atmospheric pressure. This paper presents preliminary results for a variety of operating conditions, including sorbent looping rate, flue gas stream volume, CaO/CO₂ ratio and combustion mode for supplying heat to the sorbent regenerator, including oxy-fuel combustion of biomass and coal with flue gas recirculation to achieve high-concentration CO₂ in the off-gas. It is the authors' belief that this study is the first demonstration of this technology using a pilot-scale dual fluidized bed system, with continuous sorbent looping for in situ CO₂ capture, albeit at atmospheric pressure. A multi-cycle test was conducted and a high CO₂ capture efficiency (> 90%) was achieved for the first several cycles, which decreased to a still acceptable level (> 75%) even after more than 25 cycles. The cyclic sorbent was sampled on-line and showed general agreement with the features observed using a lab-scale thermogravimetric analysis (TGA) apparatus. CO₂ capture efficiency decreased with increasing number of sorbent looping cycles as expected, and sorbent attrition was found to be another significant factor to be limiting sorbent performance.     

Regenerable potassium-based alumina sorbents prepared by CO<Subscript>2</Subscript> thermal treatment for post-combustion carbon dioxide capture

Potassium carbonate supported on alumina is used as a solid sorbent for CO₂ capture at low temperatures. However, its CO₂ capture capacity decreases immediately after the first cycle. This regeneration problem is due to the formation of the by-product [KAl(CO₃)(OH)₂] during CO₂ sorption. To overcome this problem, a new regenerable potassium-based sorbent was fabricated by CO₂ thermal treatment of sorbents prepared by the impregnation of δ-alumina with K₂CO₃ in the presence of 10 vol% CO₂ and 10 vol% H₂O. The CO₂ capture capacities of the new regenerable sorbents were maintained over multiple CO₂ sorption tests. These results can be explained by the fact that the sorbent prepared by CO₂ thermal treatment did not form any by-product during CO₂ sorption. Based on these results, we suggest that the regeneration properties of potassium-based sorbents using δ-alumina could be significantly improved by the use of the CO₂ thermal treatment developed in this study.     

Enhancement of Ca‐Based Sorbent Multicyclic Behavior in Ca Looping Process for CO2 Separation

The Ca‐based sorbent looping cycle represents an innovative way of CO₂ capture for power plants. However, the CO₂ capture capacity of the Ca‐based sorbent decays sharply with calcination/carbonation cycle number increasing. In order to improve the CO₂ capture capacity of the sorbent in the Ca looping cycle, limestone was modified with acetic acid solution. The cyclic carbonation behaviors of the modified and original limestones were investigated in a twin fixed‐bed reactor system. The modified limestone possesses better cyclic carbonation kinetics than the original limestone at each cycle. The modified limestone carbonated at 640–660 °C achieves the optimum carbonation conversion. The acetic acid modification improves the long‐term performance of limestone, resulting in directly measured conversion as high as 0.4 after 100 cycles, while the original limestone remains at a conversion of less than 0.1 at the same reaction conditions. Both the pore volume and pore area distributions of the calcines derived from the modified limestone are better than those derived from the original limestone. The CO₂ partial pressure for carbonation has greater effect on conversion of the original limestone than on that of the modified sorbent because of the difference in their pore structure characteristics. The carbonation conversion of the original limestone decreases with the increase in particle size, while the change in particle size of the modified sorbent has no clear effect on cyclic carbonation behavior.     

Preparation and adsorption properties of polyethylenimine containing fibrous adsorbent for carbon dioxide capture

We successfully prepared a novel fibrous adsorbent for carbon dioxide (CO₂) capture by coating polyethylenimine (PEI) on a glass fiber matrix, using epoxy resin (EP) as crosslinking agent. The physicochemical properties of the fibrous adsorbents were characterized in terms of Fourier transform infrared spectrometry and thermogravimetric analysis. Factors that affected the adsorption capacity of the fibrous adsorbent were studied, including the crosslinking agent dosage, coating weight, moisture, adsorption temperature, and CO₂ concentration of the simulated flue gas. The experimental results indicate that the properly crosslinked fibrous adsorbent had a high thermal stability at about 280°C. With a PEI/EP ratio of 10:1, a maximum adsorption capacity of 276.96 mg of CO₂/g of PEI was obtained at 30°C. Moisture had a promoting influence on the adsorption of CO₂ from flue gas. The CO₂ adsorption capacity of the fibrous adsorbent in the presence of moisture could be 19 times higher than that in dry conditions. The fibrous adsorbent could be completely regenerated at 120°C. The CO₂ adsorption capacity of the regenerated fibrous adsorbent was almost the same as that of the fresh adsorbent. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Analysis of dynamic CO2 capture over 13X zeolite monoliths in the presence of SOx,NOx and humidity

In this investigation, the CO₂ capture performances of zeolite 13X monoliths with 600 and 800 cells per square inch (cpsi) in the presence of SO₂/NO impurities under dry and humid conditions were evaluated and compared with that of 13X beads. Dynamic breakthrough tests demonstrated a drastic reduction in CO₂ capture capacity and deterioration of kinetics under dry-clean conditions, whereas, upon switching the feed from a clean gas to contaminated gas which contained SO₂ and NO, different adsorption performance was observed. Specifically, in dry-contaminated mode, the adsorbents retained their capture capacities with comparable kinetics to that of dry-clean feed conditions, however, in humid-contaminated mode, the adsorbents experienced improved CO₂ uptake and CO₂/N₂ selectivity, albeit at the expense of deteriorated kinetics. These findings indicate that the presence of SO₂ and NO contaminants, especially SO₂ contaminants, lead to dramatic changes in the adsorption performance of zeolite 13X monoliths, indicating the importance of evaluating adsorbent materials under realistic conditions.     

CO2 capture capacities of activated carbon fibre-phenolic resin composites

The potential of activated carbon fibre-phenolic resin composites for CO₂ capture has been evaluated in this work. A number of composites were fabricated using different types of carbon fibre under various conditions. The effect of a range of variables such as the type of carbon fibre, mass ratio of carbon fibre to phenolic resin, activation temperature and duration on the CO₂ adsorption capacity was investigated. Activated carbon derived from powdered phenolic resin demonstrates its capability to capture CO₂ and it plays a significant role in the low burn-off range. An apparent optimal degree of activation for CO₂ adsorption capacity was identified which was coincident with the maximum micropore volume measured by CO₂ physical adsorption. Micropore volume by CO₂ has been identified as a potential design parameter for the development of activated carbon fibre-phenolic resin composites for CO₂ capture. The existence of a cross-over regime is confirmed and lower burn-off samples are found to capture more CO₂ at ambient conditions. This is attributed to a narrow microporosity and a large contribution of micropore volume from smaller pores in the microporosity range of the composites. The optimal pore size for CO₂ capture becomes smaller when the relative pressure of CO₂ goes lower.     

Synthesis of highly efficient,structurally improved Li4SiO4 sorbents for high-temperature CO2 capture

Li₄SiO₄ sorbents for high-temperature CO₂ removal have drawn extensive attention owing to their potential application in carbon capture and storage (CCS). The major challenge in the application lies in the poor CO₂ capture performance under realistic conditions of low CO₂ concentrations, owing to the dense structure and poor porosity. In this work, Li₄SiO₄ sorbents were prepared with porous micromorphologies and large contact areas using a variety of organometallic Li-precursors, achieving fast CO₂ sorption kinetics, high capacity and excellent cyclic stability at a low CO₂ concentration (15?vol%). It was found that a high conversion of ~?74% was maintained for pure Li₄SiO₄ even after 100 sorption/desorption cycles. Moreover, by doping with Na₂CO₃ to reduce the CO₂ diffusion resistance, the conversion of the sorbent was further enhanced to 93.2%. The enhancement mechanism of alkali carbonate have been proven here to be ascribed to the formation of the eutectic melt of Li/Na carbonates, the existence and function of which has been confirmed in this study.     

Regenerable MgO-based sorbents for high-temperature CO2 removal from syngas: 1. Sorbent development, evaluation, and reaction modeling

Highly reactive and mechanically strong low-cost regenerable MgO-based sorbents were prepared by modification of dolomite which involved partial calcinations followed by impregnation with a potassium-based salt. The sorbents are capable of removing CO₂ from gasification-based processes such as Integrated Gasification Combined Cycle (IGCC). The sorbents have high reactivity and good capacity toward CO₂ absorption in the temperature range of 300-450 °C at 20 atm. and can be easily regenerated at 500 °C. The reaction appears to be first order with respect to CO₂ concentration with an activation energy of 44 kJ/mol. The reactivity and the absorption capacity of the sorbents increase with increasing temperature, as long as the partial pressure of CO₂ is above the equilibrium value for sorbent carbonation. The reactivity of the sorbents appears to improve in the presence of steam, which is likely due to the increase in the BET surface area and the porosity of the sorbent. A two-zone expanding grain model, consisting of a high-reactivity outer shell and a low-reactivity inner core is shown to provide an excellent fit to the TGA experimental data on sorbent carbonation at various operating conditions.     

Development of new alumina-modified sorbents for CO2 sorption and regeneration at temperatures below 200 °C

A new regenerable alumina-modified sorbent was developed for CO₂ capture at temperatures below 200 °C. The CO₂ capture capacity of a potassium-based sorbent containing Al₂O₃ (KAlI) decreased during multiple CO₂ sorption (60 °C) and regeneration (200 °C) tests due to the formation of the KAl(CO₃)(OH)₂ phase, which could be converted into the original K₂CO₃ phase above 300 °C. However, the new regenerable potassium-based sorbent (Re-KAl(I)) maintained its CO₂ capture capacity during multiple tests even at a regeneration temperature of 130 °C. In particular, the CO₂ capture capacity of the Re-KAl(I)60 sorbent which was prepared by the impregnation of Al₂O₃ with 60 wt.% K₂CO₃ was about 128 mg CO₂/g sorbent. This excellent CO₂ capture capacity and regeneration property were due to the characteristics of the Re-KAl(I) sorbent producing only a KHCO₃ phase during CO₂ sorption, unlike the KAlI30 sorbent which formed the KHCO₃ and KAl(CO₃)(OH)₂ phases even at 60 °C. This result was explained through the structural effect of the support containing the KAl(CO₃)(OH)₂ phase which was prepared by impregnation of Al₂O₃ with K₂CO₃ in the presence of CO₂.     

Enhanced hydrogen production from biomass with in situ carbon dioxide capture using calcium oxide sorbents

The steam gasification of biomass, in the presence of a calcium oxide (CaO) sorbent for carbon dioxide (CO₂) capture, is a promising pathway for the renewable and sustainable production of hydrogen (H₂). In this work, we demonstrate the potential of using a CaO sorbent to enhance hydrogen output from biomass gasifiers. In addition, we show that CaO materials are the most suitable sorbents reported in the literature for in situ CO₂ capture. A further advantage of the coupled gasification-CO₂ capture process is the production of a concentrated stream of CO₂ as a byproduct. The integration of CO₂ sequestration technology with H₂ production from biomass could potentially result in the net removal of CO₂ from the atmosphere.Maximum experimental H₂ concentrations reported for the steam gasification of biomass, without CO₂ capture, range between 40%-vol and 50%-vol. When CaO is used to remove CO₂ from the product gas, as soon as it is formed, we predict an increase in the H₂ concentrations from 40%-vol to 80%-vol (dry basis), based on thermodynamic modelling and previously published data.We examine the effect of key variables, with a specific focus on obtaining fundamental data relevant to the design and scale-up of novel biomass reactors. These include: (i) reaction temperature, (ii) pressure, (iii) steam-to-biomass ratio, (iv) residence time, and (v) CO₂ sorbent loading. We report on operational challenges related to in situ CO₂ capture using CaO-based sorbents. These include: (i) sorbent durability, (ii) limits to the maximum achievable conversion and (iii) decay in reactivity through multiple capture and release cycles. Strategies for enhancing the multicycle reactivity of CaO are reviewed, including: (i) optimized calcination conditions, and (ii) sorbent hydration procedures for reactivation of spent CaO. However, no CaO-based CO₂ sorbent, with demonstrated high reactivity, maintained through multiple CO₂ capture and release cycles, has been identified in the literature. Thus, we argue that the development of a CO₂ sorbent, which is resistant to physical deterioration and maintains high chemical reactivity through multiple CO₂ capture and release cycles, is the limiting step in the scale-up and commercial operation of the coupled gasification-CO₂ capture process.     

Increasing Porosity of Molded Calcium‐Based Sorbents by Glucose Templating for Cyclic CO2 Capture

With the aim to enhance the CO₂ capture capacity and anti‐attrition property of CaO‐based sorbents simultaneously, a novel CaO‐based sphere was prepared by extrusion‐spheronization using Ca(OH)₂ powder with glucose templating. The CO₂ capture characteristics and attrition resistance property of the sorbent were examined and the microstructure of the sorbents was analyzed. The results demonstrate that the obtained spherical sorbents exhibit an outstanding anti‐attrition performance compared to limestone sorbent. After 100 cycles, all of the templated sorbents hold a CO₂ capture capacity of more than one time higher than that of limestone. The optimum templating rate of glucose in the sorbent was 1–5 wt %.