Influence of matrix and interface on the mechanical properties of unidirectional carbon/carbon composites

The mechanical properties and microstructure of unidirectional carbon/carbon (UD C/C) were investigated. The strength of one type of UD C/C, produced with an intermediate modulus fibre treated to four different levels of an oxidative surface treatment, was determined after each step of the production cycle (of loose, impregnated and carbonized impregnated fibre bundles). The impregnated bundle had a strength 1.9–4.3 times the strength of the loose bundle, whereas after carbonization the strength of the bundle dropped below the strength of the loose bundle. It is suggested that this is mainly caused by the formation of defects in the fibres due to the shrinkage process during carbonization. These defects are larger if a good fibre/matrix bond strength in the green material exists. The possibility that the low strength of carbon/carbon could be caused by stress-concentration effects was excluded with the aid of TEM investigations. They showed that the carbon matrix mainly consisted of vitreous carbon, the modulus of which (E = 35 GPa) does not become effective due to micro- and macrocracks.     

Toward improved mechanical performance of multiscale carbon fiber and carbon nanotube epoxy composites

A novel class of multiscale epoxy composites was developed containing carbon fibers (CFs) and multiwalled carbon nanotubes (MWCNTs) to explore their mutual effect on the mechanical performance of composites. The loading of CFs in composites was kept constant at ∼60 wt%, while the contents of MWCNTs were increased from 0.5 to 2.0 wt%. MWCNTs were functionalized through acid treatment before incorporating into epoxy matrix to promote dispersion quality. The developed composites were characterized microstructurally by scanning electron microscopy and mechanically by tensile, flexural, edgewise compression, and hardness tests. Homogeneous dispersion of MWCNTs was observed until their loading of 1.5 wt%, which enhanced the mechanical performance of composites. Hardness increased up to 47% while tensile, flexural, and edgewise compressive moduli increased to 40%, 16.3%, and 164%, respectively. Moreover, tensile, flexural, and edgewise compressive strengths showed rises of 45%, 15.2%, and 43%, respectively. The fracture strain increased in both the tensile and flexural tests while it decreased in edgewise compressive tests. Increasing the MWCNTs in composites to 2.0 wt% produced their agglomerates and reversed the rising trend in mechanical properties. POLYM. COMPOS., 38:1519–1528, 2017. © 2015 Society of Plastics Engineers     

Mechanical and electrical properties of aligned carbon nanotube/carbon matrix composites

To synthesize carbon nanotube/carbon matrix (CNT/C) composites rivaling or exceeding the mechanical and electrical properties of current carbon fiber/carbon matrix composites, it is essential to align carbon nanotubes in the composite. In this work, we fabricated CNT/polyacrylonitrile (PAN) precursor composites with high degree of CNT alignment, and carbonized and graphitized them at high temperatures. Carbonizing the precursor composites significantly improved their elastic modulus, strength, and electrical conductivity. The matrix was uniformly carbonized and highly graphitized. The excellent mechanical and electrical properties make the CNT/C composites promising for many high temperature aerospace applications.     

Preparation and mechanical properties of waterborne polyurethane/carbon nanotube composites

Waterborne polyurethane (WBPU) and multiwalled carbon nanotubes (CNTs) composite films with 0–4.0 wt% CNTs were prepared by ultrasonic dispersion of carboxylic acid‐functionalized CNTs in WBPU followed by emulsion casting process. The elongations at break of the WBPU/CNTs composites increase with the incorporation of CNTs. The tensile strength and crystallinity of the nanocomposite films with lower CNTs contents (<2 wt%) increase obviously; while the tensile strengths of the composites with more CNTs (≥2 wt%) decrease, in contrast to the pure PU film. Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) observations indicated that the CNTs are uniformly dispersed in the composites incorporated with lower CNTs contents (≤1.5 wt%). However, aggregation of CNTs increased with increasing CNTs content in the WBPU/CNTs composites, causing the macrophase separation. The dispersion state of the CNTs affects the crystallinity of the PU matrix and the phase separation of the composites, which are two key factors to influence the mechanical properties of the WBPU/CNTs composites. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers     

Effects of matrix structure on mechanical properties of carbon/carbon composites

Mechanical properties of carbon/carbon composites prepared by thermal-gradient CVD technique were investigated by three-point flexural tests. The mechanical properties are strongly influenced by the matrix structure, which in turn depends on the deposition conditions employed. The lower fracture stress and elastic modulus of isotropic structure and columnar structure are due to the low matrix density and to the presence of matrix cracks, respectively. The transition structure shows relatively high modulus and stress. The fracture strain remains almost constant over the whole ranges investigated. The role of the matrix crack during the fracture is discussed.     

Dynamic mechanical and morphological properties of polycarbonate/multi-walled carbon nanotube composites

Dynamic mechanical and morphological properties of the polycarbonate (PC)/multi-walled carbon nanotube (MWNT) composites were studied by dynamic mechanical thermal analysis (DMTA) and X-ray diffractometry, respectively. For the without annealed PC/MWNT composites containing the higher content of the MWNT (≥7.0 wt%), double tan δ peaks were observed, which could be explained by the phase separation morphology model. For the annealed PC/MWNT composites, a broad single tan δ peak was observed. From the X-ray diffraction of the annealed PC/MWNT composites, it was observed that more regular structure of the PC was obtained, which was consistent with the result of the thermal analysis of the annealed PC/MWNT composites. From the dynamic mechanical properties, thermal analysis, and X-ray diffraction of the annealed PC/MWNT composites, it is suggested that PC/MWNT composites show a broad single tan δ peak and partially crystalline structure of the PC in the PC/MWNT composites by annealing.     

Predicting mechanical properties of multiscale composites

Abstract

The effect of carbon nanotube (CNT) integration in polymer matrixes (two-phase) and fibre reinforced composites (three-phase) was studied. Simulations for CNT/polymer composites (nanocomposites) and CNT/fibre/polymer composites (multiscale) were carried out by combining micromechanical theories applied to nanoscale and woven fibre micromechanic theories. The mechanical properties (Young’s modulus, Poisson’s ratio and shear modulus) of a multiscale composite were predicted. The relationships between the mechanical properties of nano- and multiscale composite systems for various CNT aspect ratios were studied. A comparison was made between a multiscale system with CNTs infused throughout and one with nanotubes excluded from the fabric tows. The mechanical properties of the composites improved with increased CNT loading. The influence of CNT aspect ratio on the mechanical properties was more pronounced in the nanocomposites than in the multiscale composites. Composites with CNTs in the fibre strands generated more desirable mechanical properties than those with no CNTs in the fibre strands.     

Effect of carbon nanofiber functionalization on the in-plane mechanical properties of carbon/epoxy multiscale composites

In this work, vapor-grown carbon nanofibers (CNFs) were functionalized using an optimized route and dispersed in the matrix of carbon fabric-reinforced epoxy composites to develop multiscale carbon/epoxy composites. Functionalization was carried out through an oxidative treatment with a mixture of HNO₃/H₂SO₄ (1 : 3) using a combination of ultrasonication and magnetic stirring. Functionalized CNFs (F-CNFs) were characterized for their morphology, length, functional groups, and degradation due to oxidative treatment. The results showed that it was possible to efficiently functionalize CNFs without any degradation through proper selection of treatment duration. F-CNFs were dispersed homogeneously into the epoxy matrix using ultrasonication in combination with high-speed mechanical stirring. The incorporation of 0.1 wt % F-CNFs led to a 65% increase in Young's modulus and a 36% in tensile strength of neat carbon/epoxy composites. The fracture surfaces were studied using scanning electron microscopy to understand the property enhancement due to F-CNFs. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Thermal and mechanical properties of phosphorylated multiwalled carbon nanotube/polyvinyl chloride composites

The fabrication of carbon nanotube/polyvinyl chloride (PVC) composites and a study of their thermal and mechanical properties are reported. Phosphorylated multiwalled carbon nanotube (p-MWCNT) and pristine MWCNT were used. The MWCNT were embedded in the polymer matrix through melt mixing. The phosphorylation of the MWCNT and their dispersion in the PVC matrix were characterized by scanning and transmission electron microscopy and Raman spectroscopy. Thermal analysis by thermal gravimetric analysis and differential scanning calorimetry, showed an increase in glass transition temperature and melting temperature for the composites with respect to pure PVC. The modulus of the MWCNT/PVC composites increased while there was a reduction in their tensile strength, indicating a decrease in polymer toughness.     

碳纳米管预处理方法对天然橡胶/纯化碳纳米管复合材料力学性能的影响

纯化后的碳纳米管(CNT)分别经过球磨、表面活性剂十二烷基苯磺酸钠或分散-黏合体系预处理,再与100份(质量)天然橡胶(NR)混炼,可制备NR/纯化CNT复合材料。结果表明,纯化CNT直接与NR混炼,前者在NR中的分散效果不好,二者的界面结合欠佳。纯化CNT经球磨后,团聚程度增加,对复合材料力学性能影响不大。经表面活性剂十二烷基苯磺酸钠处理后的纯化CNT,内聚能下降,用差示扫描量热法(DSC)测定复合材料的DSC曲线表明,复合材料的结晶熔融峰面积增大,力学性能降低。用分散-黏合体系处理纯化CNT,可同时提高纯化CNT在橡胶中的分散效果及界面黏合性,试样结晶熔融峰变得不明显,因此该复合材料的邵尔A型硬度提高,拉伸强度、300％定伸应力和撕裂强度等优于其他试样。     

Preparation and properties of multi-walled carbon nanotube/carbon/polystyrene composites

Multi-walled carbon nanotube (MWCNT)/C/polystyrene (PS) composite materials were prepared by in situ polymerization of monomer in preformed MWCNT/C foams. MWCNT/C foams were preformed using polyurethane foam as template. The preformed MWCNT/C foams had a more continuous conductive structure than the carbon nanotube networks formed by free assembly in composites. The structure of the MWCNT/C foam network was characterized with scanning electron microscopy. The MWCNT/C/PS composites have an electric conductivity higher than 0.01 S/cm for a filler loading of 1 wt.%. Enhancement of thermal conductivity and mechanical properties by the preformed MWCNT/C foam were also observed.     

Comparison of two different carbon nanotubes-based hybrid multiscale composites with respect to mechanical and electrical properties

Pristine and carboxylic acid functionalised carbon nanotubes (CNTs-P and CNTs-COOH) hybrid composites based on ultrasonically processed nanocomposite epoxy matrix have been prepared. The thermodynamic interactions between CNTs and epoxy components are evaluated through solution experiment. The measurements of mechanical properties and volume electrical resistivity are performed to characterise the structure-property interplay of CNTs hybrid composites. A 0.3?wt-% CNTs-COOH loading significantly enhances the glass transition temperatures (Tg) of the resultant hybrid composites. The re-agglomeration of CNTs-P has been ascribed to the thermodynamic and kinetic factors, which determine the morphological characteristics of CNTs within the overall composites. CNTs-P network enables a continuous conductive path to be present in the composites at lower CNTs-P concentration. An analysis of the effects of the functionalisation of CNTs on the structure and properties of their hybrid composites has been carried out.     

A strategy for enhancement of mechanical and electrical properties of polycarbonate/multi-walled carbon nanotube composites

Two poly(3-hexylthiophene)-g-polycaprolactones (P3HT-g-PCLs) with different degrees of polymerization (DP) of P3HT backbone were synthesized and used as a compatibilizer for bisphenol A polycarbonate (PC)/multi-walled carbon nanotube (MWCNT) composites. Both field emission-scanning electron microscopy and melt-state rheology show that MWCNTs are homogeneously dispersed in PC matrix when P3HT-g-PCL is added to PC/MWCNT composites. As a consequence, the mechanical and electrical properties of PC/MWCNT composites are dramatically improved when a small amount of P3HT-g-PCL is added to PC/MWCNT composites. It is also found that P3HT-g-PCL with lower DP of P3HT backbone is more effective to homogeneously disperse MWCNTs in PC matrix than that with higher DP of P3HT. This is because the π-π interaction between MWCNTs and P3HT-g-PCL with lower DP of P3HT is stronger than the case of P3HT with higher DP of P3HT, as evidenced by fluorescence emission spectra.     

Morphology,thermal stability,and dynamic mechanical properties of atactic polypropylene/carbon nanotube composites

Nanocomposites based on atactic polypropylene (aPP) and multiwall carbon nanotubes were prepared by melt blending at 80°C with a Barabender mixer. The morphology, thermal stability, and dynamic mechanical properties of the obtained composites were studied subsequently. SEM observations indicate that the nanotubes are well dispersed in the aPP matrix. Each nanotube is covered by a layer of aPP molecules. Thermal stability of the aPP in nitrogen is found to be enhanced significantly by the addition of nanotubes. Peak temperature of the DTG curve for the nanocomposite with 5 wt % nanotube loading shows about 70°C higher than that of pure aPP. Dynamic mechanical properties of aPP are also influenced by nanotubes, as shown by the increase in the storage modulus as well as significantly broadened loss tanδ peak. These effects of nanotubes on the thermal stability and mechanical properties of aPP are explained by the adsorption effect of the aPP molecules on the nanotube surfaces in this study. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 1087–1091, 2005     

Broadband dielectric properties of multiwalled carbon nanotube/polystyrene composites

This study investigates the dielectric properties of multiwalled carbon nanotube (MWCNT)/polystyrene (PS) composites over the broadband frequency range, i.e., 10^?1 to 10⁶ Hz. The results showed that the real permittivity and imaginary permittivity increased remarkably with increased MWCNT concentration. For instance, at 100 Hz, the real permittivity and imaginary permittivity of the pristine PS was 2.71 and 0.01, respectively, which increased to 5.22 × 10⁴ and 3.28 × 10⁷ at 3.50 wt%, respectively. The increase in the real permittivity was related to the formation of a large number of nanocapacitor structures, i.e., MWCNTs as nanoelectrodes and polymer matrix as dielectric material, i.e., interfacial polarization. The increase in the imaginary permittivity with MWCNT loading was attributed greater number of dissipating charges, enhanced conductive network formation, and boosted polarization loss arising from interfacial polarization. It was also observed that the real and imaginary permittivities were frequency independent in the insulative region, whereas they decreased drastically with frequency in the conductive region. The descending trend of real permittivity with frequency in the conductive region was related to charge polarization relaxation, whereas the reduction in imaginary permittivity with frequency was attributed to lower Ohmic loss and polarization loss. POLYM. ENG. SCI., 55:173–179, 2015. © 2014 Society of Plastics Engineers     

Radiation effects on mechanical properties of carbon/carbon composites

Two types of carbon/carbon composites were irradiated to a fast-neutron fluence of 2 × 10¹⁸ n/cm² (E > 1 MeV) in a helium atmosphere at 175°C. These specimens were mechanically tested in flexure and in shear to determine resulting property changes. Shear strengths at room temperature were increased by 25 per cent or more by irradiation, and these increases in shear strengths allowed the composites to be flexed to higher stress levels (15–25 per cent) before undergoing permanent deformations. These property improvements were retained by the materials up to temperatures of at least 1000°C in an inert environment.     

Influence of carbon nanotube dispersion on the mechanical properties of phenolic resin composites

Despite the much touted mechanical properties of carbon nanotubes, composites reinforced with nanotubes have failed to achieve mechanical properties which rival those present in conventional fiber reinforced polymer composites. This article describes an attempt to bridge this gap. Multi‐walled carbon nanotubes (MWCNT) were synthesized using a chemical vapor deposition method and were dispersed in phenolic resin by both the wet and dry dispersion techniques before molding into composite bars (50 × 5 × 3 mm³). Although no improvement in the mechanical properties of the MWCNT/phenolic composites was observed over the neat resin value when wet mixing dispersion was employed, an improvement of nearly 158% (160 MPa as compared with 62 MPa for neat resin) was achieved in 5 vol% MWCNT containing phenolic resin prepared by the dry mixing. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers     

Multiscale mechanical phenomena in electrospun carbon nanotube composites

The carbon nanotube (CNT) structure is a promising building block for future nanocomposite structures. Mechanical properties of the electrospun butadiene elastomer reinforced with CNT are analyzed by multiscale method. Nanofiber diameter dependence on electric field and solution concentration is estimated from experimental data. The fiber microscale effective properties are determined by homogenization procedure using modified shear‐lag model, while the point‐bonded stochastic fibrous network on the mesoscale replaced by continuum effective sheet. Random fibrous network was generated according experimentally determined stochastic quantifiers. The influence of CNT reinforcement on elastic modulus of electrospun sheet on macroscopic level is determined by finite element method. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Tunable dielectric properties in polyacrylonitrile/multiwall carbon nanotube composites

Composites containing polyacrylonitrile (PAN) and different mass contents of multiwall carbon nanotubes (MWCNTs) were prepared and structurally investigated. X‐ray Diffraction of pristine PAN reveals the presence of crystalline and amorphous phases which change their ratio under thermal annealing and addition of MWCNT. For as prepared samples, thermal analysis reveals two glass transition temperatures, which support the hypothesis that unoriented PAN is a two‐phase material. Infrared spectrum of as prepared PAN suggests that the polymer is not stabilized. Dielectric investigations of PAN/MWCNT composites show that permittivity has a strong increase as the MWCNT mass content increases, while the dielectric losses are comparable in all samples. These results suggest that PAN/MWCNT composites could find important applications in electronics. POLYM. COMPOS., 38:1741–1748, 2017. © 2015 Society of Plastics Engineers