Sol‐Gel/Polyelectrolyte Active Corrosion Protection System

This work presents a new type of feed‐back active coating with inhibitor‐containing reservoirs for corrosion protection of metallic substrates. The reservoirs are composed of stratified layers of oppositely charged polyelectrolytes deposited on AA2024 aluminum alloy coated with hybrid sol‐gel film. The layer‐by‐layer assembled polyelectrolyte film with the entrapped corrosion inhibitor is constructed by sequential spray‐coating deposition of water solutions of poly(ethyleneimine), poly(sodium styrenesulfonate) and 8‐hydroxyquiniline on the top of the sol‐gel coating. The active corrosion protection of AA2024 alloy coated with SiO₂/ZrO₂ sol‐gel film and modified by polyelectrolytes is demonstrated by electrochemical impedance spectroscopy and scanning vibrating electrode technique. The results obtained here show that polyelectrolyte films deposited atop of the hybrid sol‐gel coating on AA2024 alloy remarkably improve the long‐term protection performance providing additional “intelligent” anticorrosion effect that results from delivery of inhibiting species “on demand”. This becomes possible since the configuration of the polyelectrolyte molecules depends on the presence of H⁺ ions making the polyelectrolyte film sensitive to the pH of the surrounding solution. The source of local pH changes is the corrosion process starting in the micro‐ and nano‐defects leading to increased permeability of the polyelectrolyte reservoir and, consequently, to controllable release of entrapped inhibitor.     

Watermelon‐Like Structured SiOx–TiO2@C Nanocomposite as a High‐Performance Lithium‐Ion Battery Anode

A unique watermelon‐like structured SiO_x–TiO₂@C nanocomposite is synthesized by a scalable sol–gel method combined with carbon coating process. Ultrafine TiO₂ nanocrystals are uniformly embedded inside SiO_x particles, forming SiO_x–TiO₂ dual‐phase cores, which are coated with outer carbon shells. The incorporation of TiO₂ component can effectively enhance the electronic and lithium ionic conductivities inside the SiO_x particles, release the structure stress caused by alloying/dealloying of Si component and maximize the capacity utilization by modifying the Si–O bond feature and decreasing the O/Si ratio (x‐value). The synergetic combination of these advantages enables the synthesized SiO_x–TiO₂@C nanocomposite to have excellent electrochemical performances, including high specific capacity, excellent rate capability, and stable long‐term cycleability. A stable specific capacity of ≈910 mAh g^?1 is achieved after 200 cycles at the current density of 0.1 A g^?1 and ≈700 mAh g^?1 at 1 A g^?1 for over 600 cycles. These results suggest a great promise of the proposed particle architecture, which may have potential applications in the improvement of various energy storage materials.     

Surface‐Modified Mesoporous SiO2 Containers for Corrosion Protection

The development of active corrosion protection systems for metallic substrates is an issue of prime importance for many industrial applications. The present work shows a new contribution to the design of a new protective system based on surface modified mesoporous silica containers. Incorporation of silica‐based containers into special sol–gel matrix allows for a self‐healing effect to be achieved during the corrosion process. The self‐healing ability occurs due to release of entrapped corrosion inhibitors in response to pH changes caused by the corrosion process. A silica–zirconia‐based hybrid film is used in this work as a coating matrix deposited on AA2024 aluminum alloy. Mesoporous silica nano‐particles are covered layer‐by‐layer with polyelectrolyte layers and loaded with inhibitor [2‐(benzothiazol‐2‐ylsulfanyl)‐succinic acid]. The hybrid film with nanocontainers reveals enhanced long‐term corrosion protection in comparison with the individual sol–gel films. The scanning vibrating electrode technique also shows an effective healing ability of containers to cure the corrosion defects. This effect is due to the release of the corrosion inhibitor triggered by the corrosion processes started in the cavities. The approach described herein can be used in many applications where active corrosion protection of materials is required.     

Biological Functionalization of a Sol–Gel Coating for the Mitigation of Microbial‐induced Corrosion

The addition of biocides to water systems has been the most direct attempt to limit or mitigate the formation of surface biofilms that lead to the development of microbial‐induced corrosion (MIC), a process that costs industry millions of pounds annually. The efficacy of this approach is dependent upon a) the biocide being delivered to all water–metal substrate interaction sites and b) the biocide remaining active, therein preventing biofilm development/growth. Anti‐fouling biocide additions to water supplies, or anti‐fungal additives in paints, have an adverse impact upon the environment, for example, tri‐butyl tin is toxic to aquatic life. An alternative non‐toxic approach currently being pursued by the authors involves localizing a biologically active reagent close to the metal substrate. Localization in this case is achieved by synthesizing a hybrid functional sol–gel coating and encapsulating a suitable non‐pathogenic biological component within the sol–gel matrix. Distribution within the sol–gel coating of vegetative bacteria or spores has been confirmed using various microscopy techniques. Electrochemical data in the form of polarization resistance, impedance spectroscopy, and electrochemical noise all show that the presence of either P. fragi or P. polymyxa within a sol–gel coating leads to a corrosion resistance improvement at least 10 times that of an equivalent abiotic coating. Confirmation of this improvement is derived from six months of field trial testing conducted in a tidal estuarine environment. Comparative tests that use a control sol–gel coating immersed within nutrient poor artificial seawater that contained freely suspended P. polymyxa reveal no marked improvement over a control sample in the absence of the endospores.     

A Facile Sol–Gel Strategy for the Synthesis of Rod‐Shaped Nanocrystalline High‐Surface‐Area Lanthanum Phosphate Powders and Nanocoatings

Synthesis of rod‐shaped nanocrystalline lanthanum phosphate with an average length of 40 nm even after calcination at 400 °C has been realized through a room‐temperature aqueous sol–gel process. The sol is characterized by particle‐size, zeta‐potential, and viscosity measurements. Gelation of the sol is induced by ammonia. The lanthanum phosphate phase‐formation process is followed by thermal, Fourier‐transform IR, and X‐ray diffraction analysis. Transmission electron microscopy shows that the sol and gel particles have a rod‐shaped morphology and comparable particle sizes. Using the Scherrer equation a crystallite size of 11 nm is obtained for the gel powder calcined at 400 °C and Brunauer–Emmett–Teller (BET) nitrogen‐adsorption analysis showed a high specific surface area of 100 m² g^–1. Ammonia temperature‐programmed desorption measurements show that the density of Lewis acid sites is four times higher than ever reported in the case of lanthanum phosphates. The catalytic activity of the above sample is demonstrated by using it as a Lewis‐acid catalyst in an acetal‐formation reaction with a very good yield of 85 %. The sol is used to develop nanocoatings on a glass surface and the morphology of the coatings is investigated using atomic force microscopy and scanning electron microscopy. The microstructure of the coating confirmed the rod‐shaped nature of the sol particles. The coating was uniform with a thickness of about 55 nm.     

Luminescent Core/Shell Nanoparticles with a Rhabdophane LnPO4‐xH2O Structure: Stabilization of Ce3+‐Doped Compositions

The core/shell strategy has been successfully developed for rhabdophane lanthanide phosphate aqueous colloids. The growth of a LaPO₄‐xH₂O shell around Ce,Tb‐doped core nanoparticles increases their stability against oxidation. A bright green luminescence is thus preserved in sol–gel films whose fabrication requires silica coating and thermal treatment of the core/shell nanoparticles.     

All‐Solution‐Processed Indium‐Free Transparent Composite Electrodes based on Ag Nanowire and Metal Oxide for Thin‐Film Solar Cells

Fully solution‐processed Al‐doped ZnO/silver nanowire (AgNW)/Al‐doped ZnO/ZnO multi‐stacked composite electrodes are introduced as a transparent, conductive window layer for thin‐film solar cells. Unlike conventional sol–gel synthetic pathways, a newly developed combustion reaction‐based sol–gel chemical approach allows dense and uniform composite electrodes at temperatures as low as 200 °C. The resulting composite layer exhibits high transmittance (93.4% at 550 nm) and low sheet resistance (11.3 Ω sq^‐1), which are far superior to those of other solution‐processed transparent electrodes and are comparable to their sputtered counterparts. Conductive atomic force microscopy reveals that the multi‐stacked metal‐oxide layers embedded with the AgNWs enhance the photocarrier collection efficiency by broadening the lateral conduction range. This as‐developed composite electrode is successfully applied in Cu(In_1‐x,Ga_x)S₂ (CIGS) thin‐film solar cells and exhibits a power conversion efficiency of 11.03%. The fully solution‐processed indium‐free composite films demonstrate not only good performance as transparent electrodes but also the potential for applications in various optoelectronic and photovoltaic devices as a cost‐effective and sustainable alternative electrode.     

Template‐Directed Liquid ALD Growth of TiO2 Nanotube Arrays: Properties and Potential in Photovoltaic Devices

Dense and well‐aligned arrays of TiO₂ nanotubes extending from various substrates are successfully fabricated via a new liquid‐phase atomic layer deposition (LALD) in nanoporous anodic alumina (AAO) templates followed by alumina dissolution. The facile and versatile process circumvents the need for vacuum conditions critical in traditional gas‐phase ALD and yet confers ALD‐like deposition rates of 1.6–2.2 Å cycle^?1, rendering smooth conformal nanotube walls that surpass those achievable by sol–gel and Ti‐anodizing techniques. The nanotube dimensions can be tuned, with most robust structures being 150–400 nm tall, 60–70 nm in diameter with 5–20 nm thick walls. The viability of TiO₂ nanotube arrays deposited on indium tin oxide (ITO)–glass electrodes for application in model hybrid poly(3‐hexylthiophene) (P3HT):TiO₂ solar cells is studied. The results achieved provide platforms and research directions for further advancements.     

Surface‐Engineered Nanocontainers for Entrapment of Corrosion Inhibitors

The release properties and reloading ability of polyelectrolyte‐modified halloysite nanotubes, polyelectrolyte‐modified SiO₂ nanoparticles, and polyelectrolyte capsules are studied. Three containers are distinguished by keeping the low‐molecular‐weight corrosion inhibitor benzotriazole in a hollow lumen inside or within the polyelectrolyte matrix and allowing release in either one direction or into all space dimensions. Polyelectrolyte shells, which modify the outer surface of the nanocontainers, are fabricated by using layer‐by‐layer assembly of poly(diallyldimethylammonium chloride)/poly(styrene sulfonate), poly(allylamine hydrochloride)/poly(styrene sulfonate), and poly(allylamine hydrochloride)/poly(methacrylic acid) polyelectrolyte bilayers. All nanocontainers reveal an increase of the benzotriazole release in aqueous solution at alkaline or acidic pH. The highest reloading efficiency (up to 80 %) is observed for halloysite‐based nanocontainers; however, after five reloading cycles the efficiency decreases to 20 %. The application of appropriate nanocontainers depends on the demands required from feedback‐active anticorrosion coatings. For coatings where the immediate release of the inhibitor is necessary, SiO₂‐based or halloysite‐based nanocontainers with a shell consisting of weak polyelectrolytes are preferable. When continuous, gradual release is required, halloysite‐based nanocontainers with a shell consisting of one weak and one or two strong polyelectrolytes are preferable.     

Supercritical‐Fluid‐Assisted One‐Pot Synthesis of Biocompatible Core(γ‐Fe2O3)/Shell(SiO2) Nanoparticles as High Relaxivity T2‐Contrast Agents for Magnetic Resonance Imaging

Monodisperse iron oxide/microporous silica core/shell composite nanoparticles, core(γ‐Fe₂O₃)/shell(SiO₂), with a diameter of approximately 100 nm and a high magnetization are synthesized by combining sol–gel chemistry and supercritical fluid technology. This one‐step processing method, which is easily scalable, allows quick fabrication of materials with controlled properties and in high yield. The particles have a specific magnetic moment (per kg of iron) comparable to that of the bulk maghemite and show superparamagnetic behavior at room temperature. The nanocomposites are proven to be useful as T₂ MRI imaging agent. They also have potential to be used in NMR proximity sensing, theranostic drug delivery, and bioseparation.     

Synthesis,Crystal Structure,and Magnetic Properties of ϵ‐InxFe2–xO3 Nanorod‐Shaped Magnets

A series of ?‐In_xFe_2–xO₃ nanorods are prepared by combining the reverse‐micelle and the sol–gel methods. Metal replacement was achieved in the region of 0 ≤ x ≤ 0.24. The crystal structures are orthorhombic structures (space group: Pna2₁), which are pyroelectric with an electric polarization along the c axis. The transmission electron microscopy images show that the particle sizes are (80 ± 40) × (23 ± 5) nm (x = 0), (65 ± 30) × (30 ± 10) nm (x = 0.12), and (80 ± 40) × (35 ± 15) nm (x = 0.24). The magnetization versus temperature curves of the samples with x = 0, x = 0.12, and x = 0.24 show spontaneous magnetization with Curie temperatures of 495 K, 456 K, and 414 K, respectively. Their coercive fields at 300 K are 20 kOe (x = 0), 14 kOe (x = 0.12), and 9 kOe (x = 0.24). These samples show a spin reorientation with reorientation temperatures (T_p) of 102 K (x = 0), 149 K (x = 0.12), and 180 K (x = 0.24). In particular, the samples with x = 0.12 and x = 0.24 show antiferromagnetic behavior below T_p. This series of ?‐In_xFe_2–xO₃ is the first example of a pyroelectric material that exhibits a phase transition between ferrimagnetism and antiferromagnetism.     

Synthesis and characterisation of the thallium‐substituted superconducting cuprate Hg1−xTlxBa2Ca2Cu3O8+δ

The objective of this research is the development of chemical routes for the preparation of high‐temperature superconducting powders. A simple sol–gel synthesis technique for preparing the superconducting compound Hg_1−xTl_xBa₂Ca₂Cu₃O_8+δ (Hg,Tl‐1223) has been refined. A systematic study of the influence of synthesis conditions on the phase purity of the obtained superconducting material is described. We have demonstrated that superconducting Hg_1−xTl_xBa₂Ca₂Cu₃O_8+δ phase of good quality can be obtained by this sol–gel synthesis method. Replacing Hg by Tl in the bulk material significantly increased the superconducting transition temperature. An as‐prepared sample showed T_C(onset)=136 K, but after oxygen treatment the critical temperature of Hg_1−xTl_xBa₂Ca₂Cu₃O_8+δ superconductor increased to 140 K. Copyright © 1999 John Wiley & Sons, Ltd.     

High‐Purity‐Blue and High‐Efficiency Electroluminescent Devices Based on Anthracene

Novel blue‐light‐emitting materials, 9,10‐bis(1,2‐diphenyl styryl)anthracene (BDSA) and 9,10‐bis(4′‐triphenylsilylphenyl)anthracene (BTSA), which are composed of an anthracene molecule as the main unit and a rigid and bulky 1,2‐diphenylstyryl or triphenylsilylphenyl side unit, have been designed and synthesized. Theoretical calculations on the three‐dimensional structures of BDSA and BTSA show that they have a non‐coplanar structure and inhibited intermolecular interactions, resulting in a high luminescence efficiency and good color purity. By incorporating these new, non‐doped, blue‐light‐emitting materials into a multilayer device structure, it is possible to achieve luminance efficiencies of 1.43 lm W^–1 (3.0 cd A^–1 at 6.6 V) for BDSA and 0.61 lm W^–1 (1.3 cd A^–1 at 6.7 V) for BTSA at 10 mA cm^–2. The electroluminescence spectrum of the indium tin oxide (ITO)/copper phthalocyanine (CuPc)/1,4‐bis[(1‐naphthylphenyl)‐amino]biphenyl (α‐NPD)/BDSA/tris(9‐hydroxyquinolinato)aluminum (Alq₃)/LiF/Al device shows a narrow emission band with a full width at half maximum (FWHM) of 55 nm and a λ_max = 453 nm. The FWHM of the ITO/CuPc/α‐NPD/BTSA/Alq₃/LiF/Al device is 53 nm, with a λ_max = 436 nm. Regarding color, the devices showed highly pure blue emission ((x,y) = (0.15,0.09) for BTSA, (x,y) = (0.14,0.10) for BDSA) at 10 mA cm^–2 in Commission Internationale de l'Eclairage (CIE) chromaticity coordinates.     

Size‐Controlled Synthesis of Cu2‐xE (E = S,Se) Nanocrystals with Strong Tunable Near‐Infrared Localized Surface Plasmon Resonance and High Conductivity in Thin Films

A facile method for preparing highly self‐doped Cu_2‐xE (E = S, Se) nanocrystals (NCs) with controlled size in the range of 2.8–13.5 nm and 7.2–16.5 nm, for Cu_2‐xS and Cu_2‐xSe, respectively, is demonstrated. Strong near‐infrared localized surface plasmon resonance absorption is observed in the NCs, indicating that the as‐prepared particles are heavily p‐doped. The NIR plasmonic absorption is tuned by varying the amount of oleic acid used in synthesis. This effect is attributed to a reduction in the number of free carriers through surface interaction of the deprotonated carboxyl functional group of oleic acid with the NCs. This approach provides a new pathway to control both the size and the cationic deficiency of Cu_2‐xSe and Cu_2‐xS NCs. The high electrical conductivity exhibited by these NPs in metal‐semiconductor‐metal thin film devices shows promise for applications in printable field‐effect transistors and microelectronic devices.     

Single‐Crystalline LiMn2O4 Nanotubes Synthesized Via Template‐Engaged Reaction as Cathodes for High‐Power Lithium Ion Batteries

Single‐crystalline nanotubes of spinel LiMn₂O₄ with a diameter of about 600 nm, a wall thickness of about 200 nm and a length of 1–4 μm have been synthesized via a template‐engaged reaction using β‐MnO₂ nanotubes as a self‐sacrifice template. In this fabrication, a minimal structural reorganization can be responsible for the chemical transformation from [001]‐oriented β‐MnO₂ template to [110]‐oriented LiMn₂O₄. Galvanostatic charge/discharge measurements indicate that the nanotubes exhibit superior high‐rate capabilities and good cycling stability. About 70% of its initial capacity can be retained after 1500 cycles at 5 C rate. Importantly, the tubular nanostructures and the single‐crystalline nature of the most LiMn₂O₄ nanotubes are also well preserved after prolonged charge/discharge cycling at a relatively high current density, indicating good structural stability of the single‐crystalline nanotubes during lithium intercalation/deintercalation process. As is confirmed from Raman spectra analyses, no evident microstructural changes occur upon long‐term cycling. These results reveal that single‐crystalline nanotubes of LiMn₂O₄ will be one of the most promising cathode materials for high‐power lithium ion batteries.     

Industrial high‐rate (∼5 nm/s) deposited silicon nitride yielding high‐quality bulk and surface passivation under optimum anti‐reflection coating conditions

High‐quality surface and bulk passivation of crystalline silicon solar cells has been obtained under optimum anti‐reflection coating properties by silicon nitride (a‐SiN_x:H) deposited at very high deposition rates of ∼5 nm/s. These a‐SiN_x:H films were deposited using the expanding thermal plasma (ETP) technology under regular processing conditions in an inline industrial‐type reactor with a nominal throughput of 960 solar cells/hour. The low surface recombination velocities (50–70 cm/s) were obtained on p‐type silicon substrates (8·4 Ω cm resistivity) for as‐deposited and annealed films within the broad refractive index range of 1·9–2·4, which covers the optimum bulk passivation and anti‐reflection coating performance reached at a refractive index of ∼2·1. Copyright © 2005 John Wiley & Sons, Ltd.     

A DCM‐Type Red‐Fluorescent Dopant for High‐Performance Organic Electroluminescent Devices

2‐(2‐tert‐Butyl‐6‐((E)‐2‐(2,6,6‐trimethyl‐2,4,5,6‐tetrahydro‐1H‐pyrrolo[3,2,1‐ij]quinolin‐8‐yl)vinyl)‐4H‐pyran‐4‐ylidene)malononitrile (DCQTB) is designed and synthesized in high yield for application as the red‐light‐emitting dopant in organic light‐emitting diodes (OLEDs). Compared with 4‐(dicyanomethylene)‐2‐tert‐butyl‐6‐(1,1,7,7,‐tetramethyljulolidyl‐9‐enyl)‐4H‐pyran (DCJTB), one of the most efficient red‐emitting dopants, DCQTB exhibits red‐shifted fluorescence but blue‐shifted absorption. The unique characteristics of DCQTB with respect to DCJTB are utilized to achieve a red OLED with improved color purity and luminous efficiency. As a result, the device that uses DCQTB as dopant, with the configuration: indium tin oxide (ITO)/N,N′‐bis(1‐naphthyl)‐N,N′‐diphenyl‐1,1′‐biphenyl‐4,4′‐diamine (NPB; 60 nm)/tris(8‐quinolinolato) aluminum (Alq₃):dopant (2.3 wt %) (7 nm)/2,9‐dimethyl‐4,7‐diphenyl‐1,10‐phenanthroline (BCP; 12 nm)/Alq₃(45 nm)/LiF(0.3 nm):Al (300 nm), shows a larger maximum luminance (L_max = 6021 cd m^–2 at 17 V), higher maximum efficiency (η_max = 4.41 cd A^–1 at 11.5 V (235.5 cd m^–2)), and better chromaticity coordinates (Commission Internationale de l'Eclairage, CIE, (x,y) = (0.65,0.35)) than a DCJTB‐based device with the same structure (L_max = 3453 cd m^–2 at 15.5 V, η_max = 3.01 cd A^–1 at 10 V (17.69 cd m^–2), and CIE (x,y) = (0.62,0.38)). The possible reasons for the red‐shifted emission but blue‐shifted absorption of DCQTB relative to DCJTB are also discussed.     

Conformal Nano‐Sized Inorganic Coatings on Mesoporous TiO2 Films for Low‐Temperature Dye‐Sensitized Solar Cell Fabrication

Here, a new method based on sol–gel electrophoretic deposition to produce uniform high‐quality inorganic conformal coatings on mesoporous nano‐particulate films is presented. This novel sol preparation method allows for very fine control of the coating properties, thus inducing new adjustable functionalities to these electrodes. It is shown that the deposition of an amorphous TiO₂ and/or MgO shell onto photoanodes used in dye‐sensitized solar cells (DSSCs) improves their light‐to‐electric‐power conversion efficiency without the need for sintering. It is proposed that the amorphous TiO₂ coating improves the electronic inter‐particle connection and passivates the surface states. The insulating MgO coating further reduces the electron transfer from the conduction band into the electrolyte while the electron injection from the excited dye state remains unperturbed for thin coatings. Using a low‐temperature method for DSSC production on plastic substrates, a maximum efficiency of 6.2% applying pressure together with an optimized TiO₂ coating is achieved. For systems that cannot be pressed a conversion efficiency of 5.1% is achieved using a double shell TiO₂/MgO coating.     

Poled Sol–Gel Materials With Heterocycle Push–Pull Chromophores that Confer Enhanced Second‐Order Optical Nonlinearity

Hybrid organic–inorganic materials doped with zwitterionic push–pull chromophores with high hyperpolarizability have been synthesized by a sol–gel procedure. A large chromophore concentration was reached by using N‐(hydroxyethyl)carbazole as a physical spacer (preventing the dye aggregation). Spin‐coated doped films were electrically poled and second harmonic generation measurements performed in situ. During the thermally assisted poling under a N₂ atmosphere, only the carbazole molecules degraded. Second‐harmonic generation measurements gave an estimation of the nonlinear coefficient, r₃₃, of 38 pm V^–1 at 1064 nm.     

Tin Dioxide Sensing Layer Grown on Tubular Nanostructures by a Non‐Aqueous Atomic Layer Deposition Process

A new atomic layer deposition (ALD) process for nanocrystalline tin dioxide films is developed and applied for the coating of nanostructured materials. This approach, which is adapted from non‐hydrolytic sol‐gel chemistry, permits the deposition of SnO₂ at temperatures as low as 75 °C. It allows the coating of the inner and outer surface of multiwalled carbon nanotubes with a highly conformal film of controllable thickness. The ALD‐coated tubes are investigated as active components in gas‐sensor devices. Due to the formation of a p‐n heterojunction between the highly conductive support and the SnO₂ thin film an enhancement of the gas sensing response is observed.