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1.
Aluminum oxide (Al2O3) particles and silicon carbide (SiC) whiskers improved the thermal conductivity of high-density polyethylene (HDPE). To improve the dispersion of inorganic fillers in the matrix, 5 wt% of maleic anhydride-modified polyethylene was added into HDPE as a compatibilizer, and the hybrid matrix was denoted as mHDPE. The thermal conductivity, heat resistance, and tensile properties of resulting HDPE composites were characterized. The results showed that the thermal conductivity reached its maximum value of 0.8876 W/(m K) at 1/4 weight ratio of Al2O3/SiC, which was 110.3, 54.8, and 8.8% higher than that of pure HDPE, mHDPE/Al2O3, and mHDPE/SiC composites, in the order given, indicating that hybrid fillers have synergistic effect on the thermal conductivity of HDPE composites. Moreover, they also have a synergistic effect on the heat resistance and Young’s modulus. As the SiC content increases, the heat resistance of the composites increases at first and then falls, and the maximum VST is reached at an Al2O3/SiC weight ratio of 3/2, which is 5.4 °C higher than that of HDPE. The maximum Young’s modulus of the composites (1160 MPa) is obtained at an Al2O3/SiC weight ratio of 1/4, and the yield strength increases gradually as the SiC whiskers’ content increases.  相似文献   

2.
《Ceramics International》2023,49(5):7987-7995
Monolithic Al2O3 and Al2O3-graphene-SiC hybrid composites were prepared by spark plasma sintering (SPS) under vacuum atmosphere. The results show that the hybrid composites were almost completely dense (>97%). SiC content has a significant effect on the microstructure of the composites. With the increase of SiC content, the average grain size of alumina decreased gradually. The addition of SiC to alumina changed fracture mode from inter-granular fracture to mixed fracture mode of inter-granular fracture and trans-granular fracture. The Al2O3-0.4 wt%graphene-5 wt% SiC hybrid composite has the highest bending strength and hardness, which were 57% and 19.22% higher than those of the monolithic alumina, respectively. The room temperature (RT) thermal conductivity of the monolithic Al2O3 (25.5 W/m·K) was the highest. The thermal conductivity and thermal diffusivity coefficient of the composites decreased with the increase in temperature, while the specific heat of monolithic alumina and composites increased with the increase in temperature and additives. These properties were related to the microstructure of materials and the possible transport mechanisms were discussed.  相似文献   

3.
Microsized or nanosized α‐alumina (Al2O3) and boron nitride (BN) were effectively treated by silanes or diisocyanate, and then filled into the epoxy to prepare thermally conductive adhesives. The effects of surface modification and particle size on the performance of thermally conductive epoxy adhesives were investigated. It was revealed that epoxy adhesives filled with nanosized particles performed higher thermal conductivity, electrical insulation, and mechanical strength than those filled with microsized ones. It was also indicated that surface modification of the particles was beneficial for improving thermal conductivity of the epoxy composites, which was due to the decrease of thermal contact resistance of the filler‐matrix through the improvement of the interface between filler and matrix by surface treatment. A synergic effect was found when epoxy adhesives were filled with combination of Al2O3 nanoparticles and microsized BN platelets, that is, the thermal conductivity was higher than that of any sole particles filled epoxy composites at a constant loading content. The heat conductive mechanism was proposed that conductive networks easily formed among nano‐Al2O3 particles and micro‐BN platelets and the thermal resistance decreased due to the contact between the nano‐Al2O3 and BN, which resulted in improving the thermal conductivity. POLYM. ENG. SCI., 50:1809–1819, 2010. © 2010 Society of Plastics Engineers  相似文献   

4.
《Ceramics International》2020,46(13):20810-20818
Herein, oriented boron nitride (BN)/alumina (Al2O3)/polydimethylsiloxane (PDMS) composites were obtained by filler orientation due to the shear-inducing effect via 3-D printing. The oriented BN platelets acted as a rapid highway for heat transfer in the matrix and resulted in a significant increase in the thermal conductivity along the orientation direction. Extra addition of spherical Al2O3 enhanced the fillers networks and resulted in the dramatic growth of slurry viscosity. This, together with filler orientation induced the synergism and provided large increases in the thermal conductivity. A high orientation degree of 90.65% and in-plane thermal conductivity of 3.64 W/(m∙K) were realized in the composites with oriented 35 wt% BN and 30 wt% Al2O3 hybrid fillers. We attributed the influence of filler orientation and hybrid fillers on the thermal conductivity to the decrease of thermal interface resistance of composites and proposed possible theoretical models for the thermal conductivity enhancement mechanisms.  相似文献   

5.
Polydopamine (PDA) was employed to modify micrometric Al2O3 platelets to improve the interfacial compatibility between α‐Al2O3 powder and ultrahigh‐molecular‐weight polyethylene (UHMWPE). The structure of PDA‐coated Al2O3 and UHMWPE composites was investigated via Fourier transform infrared spectroscopy, scanning electron microscopy and X‐ray photoelectron spectroscopy. The thermal stability and mechanical performance of the samples were also evaluated. It is clear that UHMWPE/PDA‐Al2O3 composites exhibit better mechanical properties, higher thermal stability and higher thermal conductivity than UHMWPE/Al2O3 composites, owing to the good dispersion of Al2O3 powder in the UHMWPE matrix and the strong interfacial force between the macromolecules and the inorganic filler caused by the presence of PDA. The tensile strength and the tensile elongation at break of UHMWPE/PDA‐Al2O3 composite with 1 wt% PDA‐Al2O3 are 62.508 MPa and 462%, which are 1.96 and 1.98 times higher than those of pure UHMWPE, respectively. The thermal conductivity of UHMWPE/PDA‐Al2O3 composite increases from 0.38 to 0.52 W m?1 K?1 with an increase in the dosage of PDA‐Al2O3 to 20 wt%. The results show that the prepared PDA‐coated Al2O3 powder can simultaneously enhance the mechanical properties and thermal conductivity of UHMWPE. © 2018 Society of Chemical Industry  相似文献   

6.
In this work, a facile strategy is proposed to concurrently enhance both in-plane and through-plane thermal conductivity of injection molded polycarbonate (PC)-based composites by constructing a dense filler packing structure with planar boron nitride (BN) and spherical alumina (Al2O3) particles. The state of orientation of BN platelets is altered with the presence of Al2O3, which is favorable for improving both in-plane and through-plane thermal conductivity of subsequent moldings. Rheological analysis showed that the formation of intact thermal conductive pathways is crucial to the overall enhancement of thermal conductivity. Both in-plane and through-plane thermal conductivity of PC/BN(20 wt%)/Al2O3(40 wt%) composites reached as high as 1.52 and 1.09 W mK−1, which are 485% and 474% higher than that of pure PC counterparts, respectively. Furthermore, the prepared samples demonstrated excellent electrical insulation and dielectric properties which show potential application in electronic and automotive industries.  相似文献   

7.
《Ceramics International》2021,47(20):28252-28259
Oxide ceramics are considered as promising high temperature solar absorber materials. The major aim of this work is the development of a new solar absorber material with promising characteristics, high efficiency and low-cost processing. Hence, this work provides a comparative and inclusive study of densification behavior, microstructure features, thermal emissivity and thermal conductivity values of the two new high temperature solar absorbers of ZrO2/Fe2O3 and Al2O3/CuO ceramics. Ceramic composites of ZrO2/(10–30 wt%) Fe2O3 and Al2O3/(10–30 wt%) CuO were prepared by pressureless sintering method at a temperature of 1700 °C/2hrs. Identification of the solar to thermal efficiency of the composites was evaluated in terms of their measured thermal emissivity. Thermal efficiency and heat transfer homogeneity were investigated in terms of thermal conductivity and diffusivity measurement. The results showed that both composites exhibited comparable densification behavior, homogenous and harmonious microstructure. However, Al2O3/10 wt% CuO composite showed higher thermal and solar to thermal efficiencies than ZrO2/Fe2O3 composites. It gave the lowest and the best thermal emissivity of 0.561 and the highest thermal conductivity of 15.4 W/m. K. These values proved to be the best amongst all those of the most known solar absorber materials made from the expensive SiC and AlN ceramics. Thus, Al2O3/CuO composites have succeeded in obtaining outstanding properties at a much lower price than its other competitive materials. These results may strongly identify Al2O3/CuO composites as promising high-temperature solar absorber materials instead of ZrO2 and the other carbide and nitride ceramics.  相似文献   

8.
The thermal conductivities/diffusivities of YSZ/Al2O3 composites have been investigated by a laser flash technique. The thermal conductivity of the composite increases with an increase in the Al2O3 volume fraction, and it can be fitted well to the Maxwell theoretical model. The consistency of the thermal conductivities of the composites with the predicted values indicates the absence of obvious interfacial thermal resistances in the composites. The negligible thermal resistance effect from the YSZ and Al2O3 grain boundaries is due to the much lower phonon mean free path compared with the grain size in the composite. The low Kapitza resistance of the YSZ/Al2O3 interface is discussed in terms of the “clean” and coherent nature of the YSZ/Al2O3 interface, together with the small difference between the elastic properties of YSZ and Al2O3.  相似文献   

9.
In this work, a multi-contact Al2O3@AgNPs hybrid thermal conductive filler was synthesized by in-situ growth method to fill high thermal conductivity polydimethylsiloxane (PDMS)-based composites to prepare TIMs. And the thermal conductivity, electrical conductivity, and mechanical properties of the composite materials were studied. During the synthesis process of the multi-contact hybrid filler, different concentrations of silver ions were reduced to generate silver nanoparticles and attached to the surface of Al2O3. Al2O3@AgNPs/PDMS thermally conductive composites were prepared by changing the filler addition. Using SEM, XPS, and XRD is used to characterize the morphology and chemical composition of Al2O3@AgNPs hybrid filler. The thermal conductivity of PDMS-based composites with different AgNPs content under 70 wt% filler loading was studied. The results show that the thermal conductivity of PDMS-based composites filled with 7owt%Al2O3@3AgNPs/PDMS multi-contact hybrid filler is 0.67 W/m·K, which is 3.72 times that of pure PDMS, and is higher than that of unmodified Al2O3 with the same addition amount. /PDMS composite material has a high thermal conductivity of 24%. This work provides a new idea for the design and manufacture of high thermal conductivity hybrid fillers for TIMs.  相似文献   

10.
This paper reports on anisotropy of functional properties of different silicon carbide-graphene composites due to preferential orientation of graphene layers during sintering. Dense silicon carbide/graphene nanoplatelets (SiC/GNPs) and silicon carbide/graphene oxide (SiC/GO) composites were sintered in the presence of yttria (Y2O3) and alumina (Al2O3) sintering additives at 1800 °C in vacuum by the rapid hot pressing (RHP) technique. It is found that electrical conductivity of SiC/GNPs and SiC/GO composites increases significantly in the perpendicular direction to the RHP pressing axis, reached up to 1775 S/m in the case of SiC/GO (for 3.15 wt.% of rGO). Also, thermal diffusivity was found to increase slightly by the addition of GNPs in the SiC/GNPs composites in the perpendicular direction to the RHP pressing axis. But, in the parallel direction, the addition of GNPs showed a negative effect. The formation of graphene domains was observed in reference sample SiC-Y2O3-Al2O3 sintered by RHP, without any addition of graphene. Their presence was confirmed indirectly by increasing electrical conductivity about three orders of magnitude in comparison to the reference sample sintered by conventional hot press (HP). Raman, SEM and TEM analysis were used for direct evidence of presence of graphene domains in RHP reference sample.  相似文献   

11.
《Polymer Composites》2017,38(10):2221-2227
Graphene nanoplatelets (GNPs) have attracted considerable attention in the field of thermal management materials due to their unique structure and exceptional thermal conductive properties. In this work, we demonstrate a significant synergistic effect of GNPs, alumina (Al2O3), and magnesia (MgO) in improving the thermal conductivity of polycarbonate/acrylonitrile‐butadiene‐styrene polymer alloy (PC/ABS) composites. The thermal conductivity of the composites prepared through partial replacement of Al2O3 and MgO with GNPs could increase dramatically compared with that without GNPs. The maximum thermal conductivity of the composite is 3.11 W mK−1 at total mass fraction of 70% with 0.5 wt% GNPs loading. It increases 60% compared with that without GNPs (1.95 W mK−1). The synergistic effect results from the compact packing structure formed by Al2O3/MgO and the bridging of GNPs with Al2O3/MgO, thus promoting the formation of effective thermal conduction pathways within PC/ABS matrix. More importantly, together with the intrinsically high thermal conductivity of GNPs, boosted and effective pathways for phonon transport can be created, thus decrease the thermal resistance at the interface between fillers and PC/ABS matrix and increase the thermal conductivity of composites. POLYM. COMPOS., 38:2221–2227, 2017. © 2015 Society of Plastics Engineers  相似文献   

12.
Silicon carbide (SiC) ceramics have been fabricated by pressureless liquid phase sintering with Al2O3 and rare-earth oxides (Lu2O3, Er2O3 and CeO2) as sintering additives. The effect was investigated of the different types of rare earth oxides on the mechanical property, thermal conductivity and microstructure of pressureless liquid phase sintered SiC ceramics. The room temperature mechanical properties of the ceramics were affected by the type of rare earth oxides. The high temperature performances of the ceramics were influenced by the triple junction grain boundary phases. With well crystallized triple junction grain boundary phase, the SiC ceramic with Al2O3–Lu2O3 as sintering additive showed good high temperature (1300 °C) performance. With clean SiC grain boundary, the SiC ceramic with Al2O3–CeO2 as sintering additive showed good room temperature thermal conductivity. By using appropriate rare earth oxide, targeted tailoring of the demanding properties of pressureless liquid phase sintered SiC ceramics can be achieved.  相似文献   

13.
In this study, the influence of different weight percentages of alumina oxide (Al2O3) and silicon carbide (SiC) reinforcement on the mechanical properties of Polyamide (PA6) composite is investigated. Test specimens of pure PA6, 85 wt% PA6 + 10 wt% Al2O3 + 5 wt% SiC and 85 wt% PA6 +10 wt% SiC + 5 wt% Al2O3 are prepared using an injection molding machine. To investigate the mechanical behaviors tensile test, impact test, flexural test, and hardness test were conducted in accordance with ASTM standards. Experimental results indicated that the mechanical properties, such as tensile, impact, hardness, and flexural strength were considerably higher than the pure PA6. The tensile fracture morphology and the characterization of PA6 hybrid composites were observed by scanning electron microscope and Fourier transform infrared spectroscopic method. Further, thermogravimetric analysis confirms the thermal stability of PA6 hybrid composites. The reinforcing effects of Al2O3 and SiC on the mechanical properties of PA6 hybrid composites were compared and interpreted in this paper. Improved mechanical and thermal characteristics were observed by the addition of small amount of Al2O3 and SiC simultaneously reinforced with the pure PA6.  相似文献   

14.
Al2O3–SiC–C composites were prepared using tabular corundum, ball pitch and silicon carbide as the main raw materials. The carbon nanotubes (CNTs) and SiC whiskers (SiCw) were in situ synthesized and their effects on the thermo–mechanical properties of Al2O3–SiC–C composites have been studied. The experimental results indicated that the high yield of SiCw and CNTs with large aspect ratio could be obtained due to addition of Ni(NO3)2·6H2O as catalyst in the composites. The cold modulus of rupture values were increased by 24% to 7.2 MPa, and the flexural modulus was increased from 19 GPa to 24 GPa. Additionally, the hot modulus of rupture reached a maximum value of 3.6 MPa, which presented a 71% increase over that of composites without catalyst. After three thermal shock cycles, the residual cold crush strength was improved from 57.1% to 76.9%. It is believed that the enhancement in the thermo-mechanical properties of Al2O3–SiC–C composites could be attributed to the reinforcement effect of SiCw and CNTs.  相似文献   

15.
Dense silicon carbide/graphene nanoplatelets (GNPs) and silicon carbide/graphene oxide (GO) composites with 1 vol.% equimolar Y2O3–Sc2O3 sintering additives were sintered at 2000 °C in nitrogen atmosphere by rapid hot-pressing technique. The sintered composites were further annealed in gas pressure sintering (GPS) furnace at 1800 °C for 6 h in overpressure of nitrogen (3 MPa). The effects of types and amount of graphene, orientation of graphene sheets, as well as the influence of annealing on microstructure and functional properties of prepared composites were investigated. SiC-graphene composite materials exhibit anisotropic electrical as well as thermal conductivity due to the alignment of graphene platelets as a consequence of applied high uniaxial pressure (50 MPa) during sintering. The electrical conductivity of annealed sample with 10 wt.% of GNPs oriented parallel to the measuring direction increased significantly up to 118 S·cm−1. Similarly, the thermal conductivity of composites was very sensitive to the orientation of GNPs. In direction perpendicular to the GNPs the thermal conductivity decreased with increasing amount of graphene from 180 W·m−1 K−1 to 70 W·m−1 K−1, mainly due to the scattering of phonons on the graphene – SiC interface. In parallel direction to GNPs the thermal conductivity varied from 130 W·m−1 K−1 up to 238 W·m−1 K−1 for composites with 1 wt.% of GO and 5 wt.% of GNPs after annealing. In this case both the microstructure and composition of SiC matrix and the good thermal conductivity of GNPs improved the thermal conductivity of composites.  相似文献   

16.
《Ceramics International》2019,45(15):18951-18964
Alumina (Al2O3) based porous composites, reinforced with zirconia (ZrO2), 3 and 8 mol% Y2O3 stabilized ZrO2 (YSZ) and 4 wt% carbon nanotube (CNT) are processed via spark plasma sintering. The normalized linear shrinkage during sintering process of Al2O3-based composite shows minimum value (19.2–20.4%) for CNT reinforced composites at the temperature between 1650 °C and 575 °C. Further, the combined effect of porosity, phase-content and its crystallite size in sintered Al2O3-based porous composite have elicited lowest thermal conductivity of 1.2 Wm−1K−1 (Al2O3-8YSZ composite) at 900 °C. Despite high thermal conductivity of CNT (∼3000 Wm−1K−1), only a marginal thermal conductivity increase (∼1.4 times) to 7.3–13.4 Wm−1K−1 was observed for CNT reinforced composite along the longitudinal direction at 25 °C. The conventional models overestimated the thermal conductivity of CNT reinforced composites by up to ∼6.7 times, which include the crystallite size, porosity, and interfacial thermal resistance of Al2O3, YSZ and, CNT. But, incorporation of a new process induced CNT-alignment factor, the estimated thermal conductivity (of <6.6 Wm−1K−1) closely matched with the experimental values. Moreover, the high thermal conductivity (<76.1 Wm−1K−1) of the CNT reinforced porous composites along transverse direction confirms the process induced alignment of CNT in the spark plasma sintered composites.  相似文献   

17.
In this study, dense SiC ceramics were fabricated at 1650?1750 °C for 10?60 min by spark plasma sintering (SPS) using 3?10 wt.% Al2O3-Y2O3 as sintering additives. Effects of sintering temperature, sintering additive content and holding time on microstructure as well as correlations between microstructure and thermal conductivity were investigated. An increase in the sintering temperature promotes grain growth. Extending holding time has little influence on grain size but results in formation of continuous network of sintering additive, which increases interfacial thermal resistance and thus decreases thermal conductivity. For SiC ceramics composed of continuous SiC matrix and discrete secondary phase (yttrium aluminum garnet, YAG), an increase in the sintering additive content results in smaller grain size and lower thermal conductivity. The lower thermal conductivity of the SiC ceramic with higher sintering additive content is mainly due to the smaller grain size rather than the low intrinsic thermal conductivity of YAG.  相似文献   

18.
《Ceramics International》2017,43(14):11204-11217
The effective thermal conductivity of a composite coating depends on intrinsic thermal conductivity of the constituent phases, its characteristics (size, shape) and volume fraction of porosities. The present study concerns studying the effect of CoNiCrAlY and Al2O3 content on the coefficient of thermal expansion and thermal conductivity of the YSZ (YSZ-CoNiCrAlY and YSZ-Al2O3) based composite coatings developed by thermal spray deposition technique. The coefficient of thermal expansion and thermal conductivity of the composite coatings were measured by push rod dilatometer and laser flash techniques, respectively, from room temperature to 1000 °C. Variation in density, porosity, coefficient of thermal expansion, and thermal conductivity was observed in the composite coatings with the addition of different volume fraction of CoNiCrAlY and Al2O3 powders in YSZ-CoNiCrAlY and YSZ-Al2O3 composites, respectively. Comparison between the theoretical and experimental thermal conductivities showed a mismatch varying from 4% to 58% for YSZ-CoNiCrAlY composite coatings and from 58% to 80% for YSZ-Al2O3 composite coatings. Model based analyses were used to understand the mechanism of thermal conductivity reduction in the composite coatings. It was concluded that the morphology of porosities varied with composition.  相似文献   

19.
《Ceramics International》2020,46(4):4381-4393
Previously, we have developed several particle-reinforced castable ceramic composites for refractory applications with exposure to thermal shock and measured their effective thermo-elastic properties experimentally. These composites contained silicon-carbide (SiC) solid particles, zirconia (ZrO2) bubbles, and ZrO2 solid particles, dispersed in an alumina (Al2O3) matrix. The present work aims to implement representative volume element (RVE) approach and periodic boundary condition (PBC) to accurately predict those properties, namely elastic and shear modulus, thermal conductivity, and coefficient of thermal expansion (CTE), using three-dimensional (3D) Finite Element (FE) simulations while accounting for the effect of porosity. In comparison to established micromechanical schemes and two-dimensional (2D) FE predictions, 3D FE simulations specifically show more accuracy in prediction of elastic properties and thermal conductivity. This novel and thorough comparison across various thermo-mechanical properties for complex microstructures (with up to three types of inclusions) can be valuable for designing comparable high volume fraction (VF) composites.  相似文献   

20.
《Ceramics International》2016,42(12):13612-13624
This paper analyzes theoretically and experimentally the thermal conductivity of the SiC-oxide additive-pore system. In the developed 6 model structures, the thermal conductivity of an SiC compact (κb) with oxide was calculated as functions of the volume fractions of SiC, oxide additive and pores. The calculated κb decreases in the order of a continuous phase where the other two particulate phases are dispersed: SiC>oxide additive>pores. The measured κb values of SiC compacts hot-pressed with 4–50 mass% oxide additive (mixture of 33.3 mass% Al2O3-33.3 mass% Y2O3-33.3 mass% SiO2) were well explained by the calculated κb in two types of oxide continuous phase models. The thermal conductivities for only SiC grains in SiC compacts hot-pressed with 4 mass% Al2O3, Y2O3, SiO2, Al2O3-Y2O3, Y2O3-SiO2 and Al2O3-Y2O3-SiO2 at 1950 °C were also estimated theoretically in the developed two model structures using the measured κb (oxide continuous phase model and SiC continuous phase model). Based on the calculated results, the following key factors are identified to achieve a high κb: (1) high sintered density, (2) a small amount of oxide additive with a high thermal conductivity, (3) no dissolution of foreign atoms from a liquid phase into SiC grains during solidification process.  相似文献   

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