Development of titanium-doped carbon–carbon composites

The development of titanium-doped carbon matrix–carbon fibre reinforced composites (CCCs) via liquid impregnation of carbon fibre preforms using mesophase pitch is studied. Two different approaches for introducing the dopant into the carbon material are investigated. One consists of doping the matrix precursor followed by the densification of the preform with the doped precursor. The second approach consists of doping the porous preform prior to densification with the undoped mesophase pitch. Titanium-doped CCCs with a very fine distribution of dopant (in the nanometric scale) are obtained by adding TiC nanoparticles to the matrix precursor. Thermal decomposition of titanium butoxide on the carbon preform prior to densification yields doped CCCs with higher titanium content, although with larger dopant size. The combination of these two methods shows the best results in terms of dopant content.     

Modelling of carbon–carbon composite manufacturing processes

This paper is devoted to the modelling of technological processes of manufacturing of siliconized carbon–carbon composites. The developed model describes the changes that occur in the properties of the composites (strength, elastic moduli, shrinkage) during the technological cycle of manufacturing and also the residual stresses generated in composite structures. It is shown that the level of the residual stresses and the character of changes in the properties of carbon–carbon composites essentially differ from those of polymer–matrix composites.     

Computational analysis of the thermal conductivity of the carbon–carbon composite materials

Experimental data for carbon–carbon constituent materials are combined with a three-dimensional stationary heat-transfer finite element analysis to compute the average transverse and longitudinal thermal conductivities in carbon–carbon composites. Particular attention is given in elucidating the roles of various micro-structural defects such as de-bonded fiber/matrix interfaces, cracks and voids on thermal conductivity in these materials. In addition, the effect of the fiber precursor material is explored by analyzing PAN-based and pitch-based carbon fibers, both in the same type pitch-based carbon matrix. The finite element analysis is carried out at two distinct length scales: (a) a micro scale comparable with the diameter of carbon fibers and (b) a macro scale comparable with the thickness of carbon–carbon composite structures used in the thermal protection systems for space vehicles. The results obtain at room temperature are quite consistent with their experimental counterparts. At high temperatures, the model predicts that the contributions of gas-phase conduction and radiation within the micro-structural defects can significantly increase the transverse thermal conductivity of the carbon–carbon composites.     

Modelling of carbon–carbon composite ablation in rocket nozzles

The modelling of ablation of carbon/carbon (C/C) composites utilized as rocket engine hot parts is addressed under the angle of the competition between bulk transport of reactants and heterogeneous mass transfer, associated to reactivity contrasts between constituent phases. A numerical solver based on a simple model and built on a VOF technique allows direct simulation at two scales. Its application to actual complex materials is performed; the results are consistent with experimental data and help understanding the origin of the material behaviour, either in terms of acquired surface morphology or in terms of effective recession rate.     

Synthesis of clay–carbon nanotube hybrids: Growth of carbon nanotubes in different types of iron modified montmorillonite

In the present study, montmorillonite–carbon nanotube hybrids were synthesized by catalytic decomposition of ethylene over iron montmorillonite surfaces modified by different experimental procedures. SEM and STEM analyses reveal the presence of carbon nanotubes attached to the clay layers and X-ray diffraction results indicate that sodium montmorillonite layers were intercalated with iron species during the ion-exchange processes and further delaminated due to the growth of carbon nanotubes. It is expected that montmorillonite–carbon nanotube hybrids will be beneficiary for improvement of mechanical properties in polymer nanocomposites due to their pre-exfoliated internal structure and the presence of surface carbon nanotubes which may significantly enhance reinforcing effect.     

Microstructure and mechanical properties of carbon–carbon composites with multilayered pyrocarbon matrix

The effect of matrix microstructure on the mechanical properties of carbon fiber felts infiltrated by isothermal chemical vapor infiltration (CVI) has been studied by optical microscopy, scanning electron microscopy and three-point bending tests. The nonbrittle fracture behavior of the investigated composites is related to multiple crack deflections caused by the interfacial sliding between pyrocarbon layers with a varying texture degree and the delamination microcracking within the highly textured pyrocarbon layer. An increase of the flexural strength is observed by the composite having a multilayered pyrocarbon matrix.     

Tensile properties of carbon fibres and carbon fibre–polymer composites in fire

The effect of fire on the tensile properties of carbon fibres is experimentally determined to provide new insights into the tensile performance of carbon fibre–polymer composite materials during fire. Structural tests on carbon–epoxy laminate reveal that thermally-activated weakening of the fibre reinforcement is the dominant softening process which leads to failure in the event of a fire. This process is experimentally investigated by determining the reduction to the tensile properties and identifying the softening mechanism of T700 carbon fibre following exposure to simulated fires of different temperatures (up to 700 °C) and atmospheres (air and inert). The fibre modulus decreases with increasing temperature (above ～500 °C) in air, which is attributed to oxidation of the higher stiffness layer in the near-surface fibre region. The fibre modulus is not affected when heated in an inert (nitrogen) atmosphere due to the absence of surface oxidation, revealing that the stiffness loss of carbon fibre composites in fire is sensitive to the oxygen content. The tensile strength of carbon fibre is reduced by nearly 50% following exposure to temperatures over the range 400–700 °C in an air or inert atmosphere. Unlike the fibre modulus, the reduction in fibre strength is insensitive to the oxygen content of the atmosphere during fire. The reduction in strength is possibly attributable to very small (under ～100 nm) flaws and removal of the sizing caused by high temperature exposure.     

Functionalization of mesostructured silica–carbon composites

A strategy for synthesizing highly functionalized porous silica–carbon composites made up of a sulphur- or nitrogen-doped carbon layer coating the pores of two mesostructured silica samples (i.e. SBA-15 and KIT-6) is presented. The synthesis scheme involves several steps: a) infiltration of the silica pores by sulphur-rich (thiophene) or nitrogen-rich (pyrrole) monomers, b) in situ polymerization of these precursors to form polythiophene or polypyrrole, and c) carbonization of the polymers. The resulting silica–carbon composites contain ∼25 wt % of carbonaceous matter and a large number of nitrogen and sulphur functional groups attached to the deposited carbon (up to 4.2 wt % of nitrogen and 6.1 wt % of sulphur). The structural characteristics of the parent silica are retained in the composite materials, which exhibit high surface area, large pore volume and a well-ordered porosity made up of uniform mesopores.     

Synthesis of carbon and carbon–nitrogen nanotubes using green precursor: jatropha-derived biodiesel

The jatropha-derived biodiesel, a green precursor was found to be a new and promising precursor for the synthesis of carbon nanotubes (CNTs) and carbon–nitrogen (C–N) nanotubes. The CNTs and C–N nanotubes have been synthesised by spray pyrolysis of biodiesel with ferrocene and ferrocene–acetonitrile, respectively, at elevated temperature under an argon atmosphere. The typical length and diameter of as-grown CNTs are 20?µm and 20–50?nm, respectively. The C–N nanotubes are found in bundles with effective length of ～30?µm and diameter ranging between 30 and 60?nm with bamboo-shaped morphology. The as-grown CNTs and C–N nanotubes were characterised through scanning and transmission electron microscopes, X-ray photoelectron, Raman and Fourier transform infrared spectroscopic techniques. These investigations revealed that the nanotubes synthesised by jatropha-derived biodiesel are clean from carbonaceous impurities and the bamboo compartment formations in C–N nanotubes are due to nitrogen incorporation. The nitrogen concentration in C–N nanotubes decreases with the increase in synthesis temperature.     

A new carbon structure in annealed film coatings of the carbon–lead system

Carbon–lead solid solutions coexisting with amorphous carbon have been obtained for the first time in a film coating deposited by ion-plasma sputtering. During subsequent vacuum annealing of carbon–lead films containing more than 68.5 at % Pb, this element almost completely evaporates to leave an amorphous carbon coating on a substrate. During annealing at 1100°C, this amorphous carbon crystallizes into a new hexagonal lattice with unit cell parameters a = 0.7603 nm and c = 0.8168 nm. Characteristic X-ray diffraction data for the identification of this phase are determined.

     

Oscillation of gas molecules in carbon nanotubes

The dynamics of N(2) molecules blocked in open single-walled carbon nanotubes is investigated using molecular dynamics simulations. It is found that periodic axial and radial oscillations with extremely high frequency exist widely among these molecules. Between the two nanotube ends, N(2) molecules oscillate along or parallel to the nanotube axis, and their frequencies show an inverse length dependence in the range of 22 to 64?GHz. Accompanying the axial oscillation, the molecules oscillate radially with small amplitudes in the lateral potential well. The corresponding frequencies have a magnitude of several hundred gigahertz, and the maximum exceeds 1800?GHz. These periodic oscillations contribute to the molecular blockage in nanotubes.     

Rapid thermomechanical tempering of iron–carbon martensite

Abstract

Tempering of martensite under simultaneous compressive stress has been studied within the temperature range of 20–400°C. Resistive heating was utilised to obtain rapid heating and cooling cycles of a few seconds. Material was obtained from a medium carbon pearlitic railway wheel steel, quench hardened to obtain martensitic structure. Greater than ～150°C dilatation effects where observed below the global yielding point of the material. Microstraining around dislocations in the body centred tetragonal crystallographic structure or viscous flow at higher temperatures was a probable explanation to this material behaviour. Hence, external stress may have an important influence on the tempering progression of martensitic steel. The trials also showed that tempering of martensite progresses fast, is near instantaneous and is independent of the presence of external stress or not.     

Corrosion behaviour of a carbonaluminium composite

The influence of corrosion mediums on the corrosion behaviour of a carbon fibre reinforced aluminium composite fabricated by the NaK method has been studied. The results obtained indicate that serious corrosion is produced after 2 weeks immersion in distilled water or in 3·5% salt solution, and long exposure to air will cause corrosion at defective zones (i.e. grain boundaries, the CAl interface). On the basis of the results obtained, the corrosion mechanism of this composite is discussed in detail.     

Effect of post-curing on properties of carbon fibre–epoxy composites

Abstract

The effect of post-curing on the moisture absorption characteristics of Fibredux 914/T300 carbon fibre–epoxy composites, and hence on their thermomechanical behaviour, has been examined. Laminates 1 mm thick were post-cured at 190 or 210°C for 4 or 10 h. The various cross-link densities thus established had almost no effect on the moisture absorption behaviour. Interlaminar shear strength and torsion pendulum tests gave similar results, in that the cross-link density had almost no influence on the dynamic shear modulus or the mechanical dissipation factor. From these findings, environmental degradation of the composite is shown to depend on the content of absorbed water. The behaviour of the composite in hot, humid conditions therefore cannot be improved by post-curing treatment.

MST/400     

Improvement of thermal conductivity in 2D carbon–carbon composites by doping with TiC nanoparticles

Titanium-doped CC composites were prepared by liquid impregnation of a 2D carbon fibre preform using a mesophase pitch doped with TiC nanoparticles as matrix precursor. The effect of the addition of titanium carbide on the microstructure and thermal properties of CC composites is investigated. A higher degree of order was developed in the matrix of the Ti-doped composite which is the result of the catalytic graphitisation of carbon promoted by titanium. As a consequence, the thermal conductivity is higher in this doped material, despite the low dopant content introduced in the matrix, which points out the relevant contribution of the matrix to the thermal properties of the whole composite.     

Synthesis of bimodified carbon nanotubes—a nanocomposite material

A nanocomposite material consisting of nanotubes modified with nitrogen and metallic nickel is synthesized using membrane-based technology. It is shown that the Ni nanoparticles are encapsulated in the nanotubes, while nitrogen substitutes for carbon in graphitic shells and form pyridine-like groups.Translated from Neorganicheskie Materialy, Vol. 40, No. 12, 2004, pp. 1455–1458.Original Russian Text Copyright © 2004 by S. Brichka, Prikhodko, A. Brichka, Kislii.     

Synthesis and characterization of chitosan–carbon nanotube composites

Acid functionalized single walled carbon nanotubes were covalently grafted to chitosan by first reacting the oxidized carbon nanotubes with thionyl chloride to form acyl-chlorinated carbon nanotubes which are subsequently dispersed in chitosan and covalently grated to form composite material, CNT–chitosan, 1, which was washed several times to remove un-reacted materials. This composite has been characterized by FTIR, 13C NMR, TGA, SEM and TEM and has been shown to exhibit enhanced thermal stability. The reaction of 1, with poly lactic acid has also been accomplished to yield CNTchitosan–g-poly(LA), 2 and fully characterized by the above techniques. Results showed covalent attachment of chitosan and chitosan–poly lactic acid to the carbon nanotubes.