共查询到20条相似文献,搜索用时 46 毫秒
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研究了冷铁厚度、冷铁的有效作用距离、铸件二次枝晶间距以及铸件的模数之间的关系。结果表明,随着冷铁厚度的增加,试样的二次枝晶间距减小;试样的直径和冷铁的厚度显著影响冷铁的有效作用距离,随着试样直径的增加,必须相应增加冷铁的厚度。根据研究结果,绘制了铸件模数、铸件热节厚度及应加冷铁厚度之间的关系诺模图。还研究了冷铁厚度与局部凝固速度及铸件二次枝晶间距之间的关系,并给出了局部凝固速度及铸件二次枝晶间距之间关系的数学表达式,对于任何模数的A357合金铸件,只要合理控制其局部凝固速度,即可得到需要的二次枝晶间距。 相似文献
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《International Journal of Cast Metals Research》2013,26(1-4):271-274
AbstractCoarsening of dendrite arms during continuous solidification is usually characterised by measuring the secondary dendrite arm spacing (SDAS). Images obtained in-situ from X-ray microscopy studies during solidification were used to study SDAS development. Local coarsening and growth kinetics were studied during the solidification of high-solute content aluminium alloys (i.e. Al–30 Cu and Al–20 Cu (wt-%)). Downward and upward solidification conditions were imposed on the sample alloys in order to study the effect of those on coarsening and growth kinetics. The dendritic arrangement, direction of growth and growth fluctuations influence solute-rich liquid distribution which in turn affects solute gradients changing undercooling and thus coarsening and growth kinetics. 相似文献
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以A357合金为研究对象,利用反运算,即试验温度曲线与模拟冷却曲线有限元对比耦合的方法,计算了在空冷和水冷条件下铸件/铸型间传热系数与冷却时间的关系,获得了精确的边界条件。在此基础上,对合金凝固过程中的冷却行为以及二次枝晶间距的分布进行模拟,并与试验结果进行对比。结果表明二者相符合。 相似文献
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Manuel V. Canté José E. Spinelli Noé Cheung Amauri Garcia 《Metals and Materials International》2010,16(1):39-49
Al-Ni hypoeutectic alloys were directionally solidified under upward transient heat flow conditions. The aim of the present
study is to set up correlations between the as-cast microstructure and the resulting mechanical properties of these alloys.
The dependence of primary and secondary dendrite arm spacing on the alloy solute content and on solidification thermal parameters
is also analyzed. The results include transient metal/mold heat transfer coefficient, tip growth rate, cooling rate, dendrite
arm spacing, ultimate tensile strength, yield tensile strength and elongation. Expressions relating dendrite spacing to solidification
thermal parameters and mechanical properties to the scale of the dendritic microstructure have been determined. It was found
that the ultimate tensile strength and the yield tensile strength increase with increasing alloy solute content and with decreasing
primary and secondary dendrite arm spacing. In contrast, the elongation was found to be independent of both alloy composition
and dendritic arrangement. 相似文献
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《中国有色金属学会会刊》2021,31(7):1853-1867
The objective of the work is focused on predictions of microsegregation, solidification speed, dendritic arm spacings and dendrite morphology by phase-field model. The numerical results were compared with experimental data. The experimental values for cooling rates and effective partition coefficient were adopted during calculations. The results of microsegregation through phase-field model show excellent agreement with the experimental data. Such excellent agreement is because cooling rates, effective partition coefficient and back-diffusion of solute are considered in the model. For solidification speed, the calculation results show good agreement with the experimental data. Tertiary dendritic arm spacing calculated with phase-field model is compared with experimental data. The results show good agreement between them. The dendrite arm spacing varies with position because high cooling rates are responsible for the refinement effect on microstructure. Finally, two-dimensional simulation produced a dendrite that is similar to that found in the experiment. 相似文献
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The microstructural evolution of Ti-45 at.%Al alloy during directional solidification was simulated by applying a solute diffusion controlled solidification model.The obtained results have shown that under high thermal gradients the stable primary spacing can be adjusted via branching or competitive growth.For dendritic structures formed under a high thermal gradient,the secondary dendrite arms are developed not very well in many cases due to the branching mechanism under a constrained dendritic growth cond... 相似文献
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Peng Lan Diem Ai Nguyen Soo-Yeon Lee Jung-Wook Cho 《Metals and Materials International》2017,23(3):568-575
The heat transfer and solidification microstructure evolution during continuous casting were experimentally studied in this work. A new approach to physically simulate the steel solidification behavior during continuous casting was developed. Six steel grades with different solidification mode were introduced to elucidate the carbon equivalent dependent mold heat flux, prior austenite grain size and secondary dendrite arm spacing. It is found that the non-steady mold heat fluxes in the experiment against time for all steel grades are comparative to that versus distance in practical continuous casting. Due to the occurrence of L→L+δ→δ+γ→γ transformation with the largest amount of volume contraction in hypo-peritectic steel, it shows the lowest mold heat flux among these six steel grades. It is also demonstrated from the solidification microstructure results that the prior austenite grain size and secondary dendrite arm spacing in the physical simulation are in good agreement with those in continuously cast strand. In addition, the steel with a higher temperature for the onset of δ→γ transformation reveals the larger prior austenite grains resulted from the higher grains growth rate in the post solidification process. 相似文献
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The primary dendrite morphology and spacing of DZ125 superalloy have been observed during directional solidification under high thermal gradient about 500 K/cm. The results reveal that the primary dendrite arm spacing decreases from 94 μm to 35.8 μm with the increase of directional solidification cooling rate from 2.525 K/s to 36.4 K/s. The regression equation of the primary dendrite arm spacings λ1 versus cooling rate is λ1=0.013(GV)-0.32. The predictions of Kurz/Fisher model and Hunt/Lu model accord reasonably well with the experimental data. The influence of directional solidification rate under variable thermal gradient on the primary dendrite arm spacing has also been investigated. 相似文献
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利用溶质扩散控制模型对Ti-Al合金定向凝固初始阶段变速冷却过程中胞/枝晶转变过程进行了数值模拟。在给定的冷却速率下,枝晶臂间距大于胞晶臂间距,而在过渡区,枝晶间距达到最大。另外,模拟结果也显示,晶核数量对柱状晶间距产生影响,随着植入晶核数量的增加,柱状晶间距非均匀化程度明显减小。出现过渡区的原因与枝晶生长所引起固/液界面前沿成分波动有关。模拟与试验结果吻合较好。 相似文献
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A three-dimensional (3-D) cellular automaton model for dendritic growth in multi-component alloys is developed. The velocity of advance of the solid/liquid (S/L) interface is calculated using the solute conservation relationship at the S/L interface. The effect of interactions between the alloying elements on the diffusion coefficient of solutes in the solid and liquid phases are considered. The model is first validated by comparing with the theoretical predictions for binary and ternary alloys, and then applied to simulate the solidification process of Al-Cu-Mg alloys by a coupling of thermodynamic and kinetic calculations. The numerical results obtained show both the free dendrite growth process as well as the directional solidification process. The calculated secondary dendrite arm spacing in the directionally solidified Al-Cu-Mg alloy is in good agreement with the experimental results. The effect of interactions between the various alloying elements on dendritic growth is discussed. 相似文献
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The microstructural evolution of Ti-45 at.%Al alloy during directional solidification was simulated by applying a solute diffusion controlled solidification model. The obtained results have shown that under high thermal gradients the stable primary spacing can be adjusted via branching or competitive growth. For dendritic structures formed under a high thermal gradient, the secondary dendrite arms are developed not very well in many cases due to the branching mechanism under a constrained dendritic growth condition. Furthermore, it has been observed that, with increasing pulling velocity, there exists a cell/dendrite transition region consisting of cells and dendrites,which varies with the thermal gradient in a contradicting way, i.e. increase of the thermal gradient leading to the decrease of the range of the transition region. The simulations agree reasonably well with experiment results. 相似文献
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N. Limodin L. Salvo E. Boller M. Suéry M. Felberbaum S. Gailliègue K. Madi 《Acta Materialia》2009,57(7):2300-2310
The microstructural evolution of an Al–10 wt.% Cu alloy was investigated during solidification at constant cooling rate by in situ synchrotron X-ray microtomography with a resolution of 2.8 μm. Solidification of this alloy leads to a coarse dendritic microstructure which was fully characterized in terms of variation with temperature of the solid fraction, the specific surface area of the solid–liquid interface and the local curvatures of the solid phase. By analysing the evolution with solid fraction of individual dendrites, at least two coarsening mechanisms were clearly identified in addition to solidification growth. The first mechanism involves remelting of small secondary dendrite arms to the benefit of bigger adjacent arms. The second is the coalescence of adjacent secondary arms, with progressive filling of the inter-arm spacing and coalescence at the tips. Although this mechanism preferentially occurs at high solid fractions, these results show that the evolution of the dendritic microstructure during solidification is complex and involves the occurrence of various mechanisms operating concurrently. In situ X-ray tomography thus allows revisiting the various models which have been proposed to account for dendrite coarsening during solidification. 相似文献
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The relationship between primary dendrite arm spacing and sample diameter was studied during directional solidification for Al-4%Cu (mass fraction) alloy. It is shown that primary dendrite spacing is decreased with the decrease of the sample diameter at given growth rate. By regressing the relationship between primary dendrite arm spacing and the growth rate, the primary dendrite arm spacing complies with 461.76v-0.53, 417.92v-0.28 and 415.83v-0.25 for the sample diameter of 1.8, 3.5 and 7.2 mm, respectively. The primary dendrite spacing, growth rate and thermal gradient for different sample diameters comply with 28.77v-0.35G-0.70, 23.17v-0.35G-0.70 and 23.84v-0.35G-0.70, respectively. They are all consistent with the theoretical model , and b1/a1=2. By analyzing the experimental results with classical models, it is shown that KURZ-FISHER model fits for the primary dendrite spacing in smaller sample diameters with weaker thermosolute convection. Whereas TRIVEDI model is suitable for describing primary dendrite arm spacing with a larger diameter (d>2 mm) where convection should be considered. 相似文献
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Dr. R. Sasikumar 《International Journal of Cast Metals Research》2013,26(4):214-222
AbstractA computer model has been developed which makes possible a prediction of the as-cast microstructure in unidirectional columnar castings. The primary and secondary dendrite arm spacings and dimensions, concentration profiles across the secondary dendrite arms, and the eutectic fraction can be predicted in every location of the casting, given the pouring temperature and the heat transfer conditions prevailing in the mould. The numerical results are presented for aluminium-4.5 copper alloy. These are shown to agree very well with previous experimental observations. The model is amenable to extensions which allow further predictions demonstrating equiaxed solidification ahead of the columnar front, columnar to equiaxed transition, and fluid flow through the mushy zone. 相似文献