An auto-programming system of MAG welding parameters for vision-based robot

The on-line auto-programming of MAG welding parameters for a vision-based robot mainly aims at improving the adaptability of a welding robot in a complex welding environment, and it is a new kind of intelligent control method of weld quality. The authors developed an experimental system of an MAG welding robot with 3-D vision according to the requirements of real-time auto-programming of welding parameters. In the system, the scam geometry parameters, i.e., root gap and root face in a single V-groove, are used as input variables, while the welding process parameters, i.e., welding current and speed, are used as output variables. The relation between input and output variables is described by a fuzzy model. Experimental results show that the system can result in increased weld quality.     

Markerless human–robot interface for dual robot manipulators using Kinect sensor

Remote teleoperation of robot manipulators is often necessary in unstructured, dynamic, and dangerous environments. However, the existing mechanical and other contacting interfaces require unnatural, or hinder natural, human motions. At present, the contacting interfaces used in teleoperation for multiple robot manipulators often require multiple operators. Previous vision-based approaches have only been used in the remote teleoperation for one robot manipulator as well as require the special quantity of illumination and visual angle that limit the field of application. This paper presents a noncontacting Kinect-based method that allows a human operator to communicate his motions to the dual robot manipulators by performing double hand–arm movements that would naturally carry out an object manipulation task. This paper also proposes an innovative algorithm of over damping to solve the problem of error extracting and dithering due to the noncontact measure. By making full use of the human hand–arm motion, the operator would feel immersive. This human–robot interface allows the flexible implementation of the object manipulation task done in collaboration by dual robots through the double hand–arm motion by one operator.     

Safe and intuitive manual guidance of a robot manipulator using adaptive admittance control towards robot agility

Key areas of robot agility include methods that increase capability and flexibility of industrial robots and facilitate robot re-tasking. Manual guidance can achieve robot agility effectively, provided that a safe and smooth interaction is guaranteed when the user exerts an external force on the end effector. We approach this by designing an adaptive admittance law that can adjust its parameters to modify the robot compliance in critical areas of the workspace, such as near and on configuration singularities, joint limits, and workspace limits, for a smooth and safe operation. Experimental validation was done with two tests: a constraint activation test and a 3D shape tracing task. In the first one, we validate the proper response to constraints and in the second one, we compare the proposed approach with different admittance parameter tuning strategies using a drawing task where the user is asked to guide the robot to trace a 3D profile with an accuracy or speed directive and evaluate performance considering path length error and execution time as metrics, and a questionnaire for user perception. Results show that appropriate response to individual and simultaneous activation of the aforementioned constraints for a safe and intuitive manual guidance interaction is achieved and that the proposed parameter tuning strategy has better performance in terms of accuracy, execution time, and subjective evaluation of users.     

A user study of command strategies for mobile robot teleoperation

This article presents a user study of mobile robot teleoperation. Performance of speed, position and combined command strategies in combination with text, visual and haptic feedback information were evaluated by experiments. Two experimental tasks were designed as follows: positioning of mobile robot and navigation in complex environment. Time for task completion and motion accuracy were measured and compared for different command strategies and types of feedback. Role of haptic, text and visual feedback information in combination with described command strategies is outlined.     

Advanced methods for displays and remote control of robots

An in-depth evaluation of the usability and situation awareness performance of different displays and destination controls of robots are presented. In two experiments we evaluate the way information is presented to the operator and assess different means for controlling the robot. Our study compares three types of displays: a “blocks” display, a HUD (head-up display), and a radar display, and two types of controls: touch screen and hand gestures. The HUD demonstrated better performance when compared to the blocks display and was perceived to have greater usability compared to the radar display. The HUD was also found to be more useful when the operation of the robot was more difficult, i.e., when using the hand-gesture method. The experiments also pointed to the importance of using a wide viewing angle to minimize distortion and for easier coping with the difficulties of locating objects in the field of view margins. The touch screen was found to be superior in terms of both objective performance and its perceived usability. No differences were found between the displays and the controllers in terms of situation awareness. This research sheds light on the preferred display type and controlling method for operating robots from a distance, making it easier to cope with the challenges of operating such systems.     

A new seam-tracking algorithm through characteristic-point detection for a portable welding robot

The welding task in double-hulled structures in shipyards and in steel-frame structures is hazardous and difficult due to the toxic gas and limited workspace. Therefore, many efforts have been undertaken for automation. The main challenge for automation is the development of a simple and robust seam-tracking algorithm that can be applied to a portable welding robot that operates under irregular and diverse task conditions in the workspace. We developed a seam-tracking algorithm for weaving weld path planning using a laser displacement sensor. The goal of the proposed algorithm is to detect the seam of single-butt welding with manually tack-welded non-zero gaps. The focus is on keeping the algorithm simple and affordable so that it can be applied to portable robots that operate in hazardous fields. The algorithm consists of four steps: scanning, filtering, generation of the reference points, and path planning. In the scanning process, the depth data of a cross-section of the seam profile is obtained. Next, a Gaussian filter is used to remove noise from the raw data. A differential characteristic-point detection algorithm is applied to the filtered data to detect the reference points that represent the shape and location of the gap to be welded. Finally, path planning for single-V butt multi-pass welding is done based on the detected reference points. A portable four-axis welding robot is built using the developed algorithm. The algorithm is validated through welding experiments regarding a single-V butt welding task with a manually tack-welded non-zero gap.     

Acceptability of robotic manipulators in shared working environments through human-like redundancy resolution

Next generation robotic manipulators are expected to resemble a human-like behavior at kinematic level, in order to reach the same level of dexterity of humans in operations like assembly of small pieces. These manipulators are also expected to share the same working environments with humans without artificial barriers.     

A haptic pedal for surgery assistance

The research and development of mechatronic aids for surgery is a persistent challenge in the field of robotic surgery. This paper presents a new haptic pedal conceived to assist surgeons in the operating room by transmitting real-time surgical information through the foot. An effective human–robot interaction system for medical practice must exchange appropriate information with the operator as quickly and accurately as possible. Moreover, information must flow through the appropriate sensory modalities for a natural and simple interaction. However, users of current robotic systems might experience cognitive overload and be increasingly overwhelmed by data streams from multiple modalities. A new haptic channel is thus explored to complement and improve existing systems. A preliminary set of experiments has been carried out to evaluate the performance of the proposed system in a virtual surgical drilling task. The results of the experiments show the effectiveness of the haptic pedal in providing surgical information through the foot.     

Adaptive robot training by programming and guiding

The simplest and most common robot training method is operator-guiding, but this method is inflexible and limited to fixed sequences. Explicit textual robot programming has enjoyed many advances in the last decade and current research implementations are powerful. But explicit programming is complex and programmers must be specially trained. Mixed systems attempt to unite the facility of guiding with the power of programming. However, existing mixed systems exhibit mismatches in the interaction between programming and guiding, because they ignore underlying dependencies between the programmer and operator. An operator may (1) be given insufficient visual cues; (2) lack the required dexterity; or (3) be required to add unforeseen movement sequences to the program. This paper presents the design and implementation of ART (adaptive robot trainer), a prototypical mixed robot training system that eliminates or corrects deficiencies in visual cues and dexterity, and additionally improves the guiding and programming components. Mixed systems and assembly tasks are analysed, to give an effective representation of task state, which in turn motivates the design of ART's language to automate much of the program-guiding interaction. The language allows the programmer to express assembly operations and object-feature relationships in a natural way while providing the system with the information necessary to maintain the task state. The representation also enables the correction of guiding errors, flexibility in the guiding protocol and the generation of meaningful messages to prompt operator actions. These principles in the design and implementation pave the road to more instructable, capable robots.Now at Bell Northern Research, Ottawa.     

基于PLC技术的焊接机器人主从协调运动控制系统研究

焊接机器人运动控制系统的控制功能直接决定了焊接工作质量,利用PLC技术优化设计焊接机器人主从协调运动控制系统。在系统硬件设计方面,装设位置、速度、旋转电弧等传感器设备,利用传感数据检测焊接机器人实时位姿。在考虑焊接机器人组成结构、工作原理以及动力驱动方式的情况下,构建焊接机器人的数学模型。结合当前位姿和控制目标之间的位置关系,规划焊接机器人主从协调运动轨迹,在约束条件的作用下,利用PLC控制器生成控制指令,作用在改装的焊接机器人驱动器上,实现系统的焊接机器人主从协调运动控制功能。通过系统测试实验得出结论：与传统控制系统相比,优化设计系统的速度控制误差、姿态角控制误差分别降低了0.075mm/s和0.38°,在优化系统控制下,主从焊接机器人的运动轨迹与规划轨迹之间无明显差异。     

Physiological and subjective evaluation of a human-robot object hand-over task

In the context of task sharing between a robot companion and its human partners, the notions of safe and compliant hardware are not enough. It is necessary to guarantee ergonomic robot motions. Therefore, we have developed Human Aware Manipulation Planner (Sisbot et al., 2010), a motion planner specifically designed for human–robot object transfer by explicitly taking into account the legibility, the safety and the physical comfort of robot motions. The main objective of this research was to define precise subjective metrics to assess our planner when a human interacts with a robot in an object hand-over task. A second objective was to obtain quantitative data to evaluate the effect of this interaction. Given the short duration, the “relative ease” of the object hand-over task and its qualitative component, classical behavioral measures based on accuracy or reaction time were unsuitable to compare our gestures. In this perspective, we selected three measurements based on the galvanic skin conductance response, the deltoid muscle activity and the ocular activity. To test our assumptions and validate our planner, an experimental set-up involving Jido, a mobile manipulator robot, and a seated human was proposed. For the purpose of the experiment, we have defined three motions that combine different levels of legibility, safety and physical comfort values. After each robot gesture the participants were asked to rate them on a three dimensional subjective scale. It has appeared that the subjective data were in favor of our reference motion. Eventually the three motions elicited different physiological and ocular responses that could be used to partially discriminate them.     

工业机器人虚拟样机系统的研究

该文提出将虚拟样机技术应用于工业机器人仿真研究过程，研究与开发工业机器人虚拟样机系统，首先说明虚拟样机技术并分析其关键技术，然后说明了工业机器人虚拟样机系统的构成与样机系统在机器人仿具研究中的研究内容，总结该项技术主要解决以下两方面的问题，即机器人仿真研究中的系统集成及为以机器人为主体的生产线虚拟设计，验证环境提供底层的数字化环境。     

Using “human state aware” robots to enhance physical human–robot interaction in a cooperative scenario

Human motor performance, speed and variability are highly susceptible to emotional states. This paper reviews the impact of the emotions on the motor control performance, and studies the possibility of improving the perceived skill/challenge relation on a multimodal neural rehabilitation scenario, by means of a biocybernetic controller that modulates the assistance provided by a haptic controlled robot in reaction to undesirable physical and mental states. Results from psychophysiological, performance and self assessment data for closed loop experiments in contrast with their open loop counterparts, suggest that the proposed method had a positive impact on the overall challenge/skill relation leading to an enhanced physical human–robot interaction experience.     

Kilobot: A low cost robot with scalable operations designed for collective behaviors

In current robotics research there is a vast body of work on algorithms and control methods for groups of decentralized cooperating robots, called a swarm or collective. These algorithms are generally meant to control collectives of hundreds or even thousands of robots; however, for reasons of cost, time, or complexity, they are generally validated in simulation only, or on a group of a few tens of robots. To address this issue, this paper presents Kilobot, an open-source, low cost robot designed to make testing collective algorithms on hundreds or thousands of robots accessible to robotics researchers. To enable the possibility of large Kilobot collectives where the number of robots is an order of magnitude larger than the largest that exist today, each robot is made with only $14 worth of parts and takes 5 min to assemble. Furthermore, the robot design allows a single user to easily operate a large Kilobot collective, such as programming, powering on, and charging all robots, which would be difficult or impossible to do with many existing robotic systems. We demonstrate the capabilities of the Kilobot as a collective robot, by using a small robot test collective to implement four popular swarm behaviors: foraging, formation control, phototaxis, and synchronization.     

一种弧焊机器人工具标定方法

利用七点法确定工具坐标系末端点相对于机器人法兰中心的位置与姿态的偏置,通过机器人运动学推导,并根据工具末端点与法兰中心的几何关系,确定工具末端点相对于法兰的位置与姿态,不需要借助测量工具。本方法已应用到Efort机器人工具标定系统中,而且经过激光跟踪仪计算,机器人的直线度和圆弧度均控制在±0．5mm之内,证明了此方法是切实可行的。     

电磁式爬壁机器人平台

本文介绍了一种新型电磁式爬壁机器人平台。机器人平台从客观需求出发,利用电磁铁可以吸附铁质物体的原理,实现机器人在铁质壁面上竖直攀爬。机器人平台以单片机为控制核心,控制四只仿生脚的行动和电磁铁的吸附,由无线控制器实现远程控制。平台搭载多种传感器,以检测机器人周围的环境状态,并应用无线传输技术,将传感器监测数据时时传回控制电脑。还可由电脑控制,利用机器人上加装的机械臂,完成简单操作。本项目作品可以应用于强热辐射、浓烟、污染气体等复杂环境的场所实施远程测控,也可以应用于船体、高炉检测等方面。     

Safe human–robot interaction based on dynamic sphere-swept line bounding volumes

This paper presents a geometric representation for human operators and robotic manipulators, which cooperate in the development of flexible tasks. The main goal of this representation is the implementation of real-time proximity queries, which are used by safety strategies for avoiding dangerous collisions between humans and robotic manipulators. This representation is composed of a set of bounding volumes based on swept-sphere line primitives, which encapsulate their links more precisely than previous sphere-based models. The radius of each bounding volume does not only represent the size of the encapsulated link, but it also includes an estimation of its motion. The radii of these dynamic bounding volumes are obtained from an algorithm which computes the linear velocity of each link. This algorithm has been implemented for the development of a safety strategy in a real human–robot interaction task.     

Attention allocation for decision making queues

We consider the optimal servicing of a queue with sigmoid server performance. There are various systems with sigmoid server performance, including systems involving human decision making, visual perception, human–machine communication and advertising response. Tasks arrive at the server according to a Poisson process. Each task has a deadline that is incorporated as a latency penalty. We investigate the trade-off between the reward obtained by processing the current task and the penalty incurred due to the tasks waiting in the queue. We study this optimization problem in a Markov decision process (MDP) framework. We characterize the properties of the optimal policy for the MDP and show that the optimal policy may drop some tasks; that is, may not process a task at all. We determine an approximate solution to the MDP using the certainty-equivalent receding horizon optimization framework and derive performance bounds on the proposed receding horizon policy. We also suggest guidelines for the design of such queues.