Design of a STEP compliant system for turning operations

The changing economic climate has made global manufacturing a growing necessity over the last decade, forcing companies from East and West to collaborate beyond geographic boundaries in the design, manufacture and assembly of products. The ISO 10303 and ISO 14649 Standards (STEP and STEP-NC) have been developed to introduce interoperability into manufacturing enterprises so as to meet the challenges of responding to production on demand. This paper describes and illustrates a STEP compliant CAD/CAPP/CAM System for the manufacture of rotational parts on CNC turning centers. The information models to support the proposed system together with the data models defined in the ISO 14649 standard used to create the NC programs are also described. A structured view of a STEP compliant CAD/CAPP/CAM system framework supporting the next generation of intelligent CNC controllers for turn/mill component manufacture is provided. Finally a proposed computational environment for a STEP-NC compliant system for turning operations (SCSTO) is described. SCSTO is the experimental aspect of the research and is supported by information models that and have been constructed using a structured methodology and object-oriented methods. SCSTO was developed to generate a Part 21 file based on machining features to support the interactive generation of process plans utilizing feature extraction. A case study component has been developed to prove the concept of using the milling and turning parts of ISO 14649 to provide a turn-mill CAD/CAPP/CAM environment.     

STEP-compliant CNC system for turning: Data model, architecture, and implementation

STEP-NC, a new data model for CAD-CAM-CNC chain, is expected to encompass the whole scope of e-manufacturing. The new data model formalized as ISO 14649 is under development by ISO TC184 SC1 and SC4 for the replacement of the old standard so-called G&M codes, formalized as ISO 6983 which has been used since the 1950s. As the new data model is being established, development and implementation of STEP-compliant CAD/CAM/CNC system based on the new data model is drawing worldwide attention. Several systems have been reported in such international conventions as the ISO Expert Committee Meeting. Up to the present time, all the STEP-CNC systems are intended for milling operation. In this paper, the authors first present STEP-compliant CNC system for turning system including the data model, followed by a generic architecture and functionality. Implementation results obtained from a prototype system called TurnSTEP have been provided. Based on the results, the authors are convinced of the validity of the STEP-NC data model together with the effectiveness of the STEP-CNC system for turning.     

Standard process monitoring and traceability programming in collaborative CAD/CAM/CNC manufacturing scenarios

The paper focuses on collaborative STEP-based CAD/CAM/CNC supply chains to program and automate machining process data monitoring and traceability activities. A traceability interface (traceability nc_functions) is defined for the new CNC programming standard ISO STEP-NC. CAM systems will be able to program monitoring and data access activities by inserting traceability nc_function calls in CNC programs. On the shop floor, controllers will automatically interpret these nc_functions to access process data while machining and will relate data records with the corresponding machining operations in a STEP-NC part program. With both types of information—process data and standard machining program (STEP-NC part program)—spread and technologically heterogeneous engineering systems will have full knowledge about what has happened in production. Traceability data access automation will assure data reliability. The paper describes a traceability scenario where standards such as MTConnect and ISA-95 support, rather than interfere with, the STEP-NC traceability proposal.     

STEP-NC compliant process planning as an enabler for adaptive global manufacturing

Manufacturing firms are seeking more efficient methods of CNC manufacture. ISO14649 informally known as STEP-NC has been proposed as a high-level hierarchical manufacturing information model as a replacement for the low-level machining instructions of ISO6983 and RS274D. In this paper, the applicability of STEP-NC as an enabler for creating an adaptive global manufacturing system is examined. The overall framework of the system is presented followed by an outline of its information requirements. Suitability of STEP-NC to support each requirement is then studied with the necessary additions highlighted. Finally, a test component is used in conjunction with a prototype of the advanced global manufacturing system to demonstrate the applicability of the STEP-NC standard to support manufacturing information in such a system.     

Striving for a total integration of CAD, CAPP, CAM and CNC

Over the last 50 years, conventional programming of the numerical controlled (NC) machine tools has been based on a data model stipulated by ISO 6983, or otherwise known as G-codes. It was designed to sequentially pass instructions to the controls of machine tools with little, if any, intelligence. It has been realized that this standard has led to serious impediments for the fulfilment of total CAD/CAM integration. The forthcoming ISO 14649 defines a new interface for exchange of information between CAD/CAM systems and NC machine tools. ISO 14649 is strictly harmonized with ISO 10303 (STEP), hence the name STEP-NC meaning an extended STEP for numerical control. There has been substantial amount of research being carried out concerning STEP-NC, in particular EU and USA; its benefits and potentials are revealing and appealing. The manufacturing industry may have to embrace itself with a revolutionary change even more dramatic than that of introduction of numerical control about half a century ago.     

A STEP-compliant Industrial Robot Data Model for robot off-line programming systems

Recently, various robot off-line programming systems have promoted their own robot data models, resulting in a plethora of robot representation methods and unchangeable data files among CAx and robot off-line programming systems. The current paper represents a STEP-compliant Industrial Robot Data Model (IRDM) for data exchange between CAx systems and robot off-line programming systems. Using this novel representation method, most resources involved in a robot manufacturing system can be represented. The geometric and mathematic aspects of industrial robots have been defined in IRDM, so that the robot off-line programming system could have abundant information to represent robots’ kinematic and dynamic behaviors. In order to validate the proposed models and approaches, a prototype robot off-line programming system with 3D virtual environment is presented. The functionalities of IRDM not only have significant meaning for providing a unified data platform for robot simulation systems, but also have the potential capability to represent robot language using the object-oriented concept.     

Feature extraction and feature based design approaches in the development of design interface for process planning

The quest for completely automated process planning systems has exposed the lack of techniques capable of automatically understanding the stored CAD models in a manner suitable for process planning. Most current generations of process planning systems have used the ability of humans to translate the part drawing requirements into a form suitable for computer aided process planing. Recently, research advances have been made to improve the understanding of computer stored 3-D part models. The two approaches used are feature recognition and feature based design. This paper presents a state of the art review of feature recognition techniques developed and presents feature based design as an alternative. Process planning systems developed using both approaches are presented.     

A constraint-based system for product design and manufacturing

Constraint-based modeling is one of the most modern methods of product design. This paper illustrates a collaborative design and manufacture procedures based on a new approach under the constraint-based solver for product design. Such a method can be used for the collaborative computer-aided design/manufacture systems. A developing model will be constructed from conceptual design to tool-paths generation, and a case study of how to make a playing doll house was presented to verify this system.     

基于MasterCAM的零件数控加工编程

本文系统介绍了MasterCAM软件的特点和应用方法,就如何运用MasterCAM进行机械设计和加工进行了研究。     

基于MasterCAM的零件数控加工编程

本文系统介绍了MasterCAM软件的特点和应用方法，就如何运用MasterCAM进行机械设计和加工进行了研究。     

A hole-machining process planning system for marine engines

This study proposes a hole-machining process planning system for marine engines, which converts industrial field requirements to the rules of the system. Unlike a fully automated system, the proposed system satisfies the requirements effectively by allowing the user to choose and to edit the rules. A computer-aided process planning (CAPP) system is comprised of Hole Manager, Cutting Sequence Definition, and Operation Manager which are derived from the conventional knowledge based system. For the purpose of efficiently coordinating the system operations, a procedure is proposed as: (a) defining priorities for each operation, using properties for the nested cutting, the number of tool changes, the directions of the tool, the tool diameter, and the hole height, (b) calculating the score for each operation with the related priority level, and (c) sorting of operations by the score in an ascending order. This idea is quite simple but yields a significant efficiency along with a high flexibility. By changing the priority of elements, various operation sequences can be obtained. The proposed method also considers multi-axis machining and the use of special attachments. This paper describes the construction of a practical hole-making CAPP system that satisfies the specific requirements of marine engine machining. The applied examples are machined by using the proposed system, including an engine block and a cylinder header.     

Development of a collaborative CAD/CAM system

This paper presents the development of a collaborative CAD/CAM system (COCADCAM). COCADCAM extends an existing single-location CAD/CAM system to a multi-location CAD/CAM application so that two geographically dispersed CAD/CAM users can work together on a three-dimensional CAD-geometry coediting and CAD-related tasks collaboratively and dynamically. COCADCAM dynamically supports CAD data communication that are not available in traditional single-location CAD/CAM. The dynamic data communication is achieved through the development of networking algorithms and CAD/CAM functions in this paper. The networking algorithms based on UNIX Interprocess Communication (IPC), the Network File System (NFS), and a connection-oriented client and server model under the Transmission Control Protocol/Internet Protocol (TCP/IP) suite. The CAD/CAM functions included surface modelling, simulation of a milling toolpath, and post-processing of an NC program following collaborative CAD-geometry coediting, which are directly or indirectly supported by the Application Programming Interface (API) of the CAD/CAM software. The networking algorithms and CAD/CAM functions together can facilitate an environment for CAD-geometry coediting and related tasks such as design, analysis and manufacture. COCADCAM has been successfully implemented through local area network (LAN) and the Internet; a remote machining cell is also linked so that the generated NC program based on a coedited free-form surface can be used for the physical machining operation. The algorithm proposed by COCADCAM can be referenced for the extension of other single-location CAD/CAM systems to multi-location applications.     

ARM数控系统高速处理串口数据的研究

数控实际加工先采用CAD/CAM软件画图,根据图形生成G代码,然后将G代码传送给数控系统来进行实际加工,实际一个工件生成的G代码相对ARM所拥有的存储资源而言很大,为了解决G代码传输速度与ARM数控系统代码处理速度不匹配问题.利用ARM的串口传送G代码,实现了ARM数控系统代码高速处理的同时,串口数据正确高速传送.经研究与实验,这种方法简单易行,在保证数据准确的前提下,提高了数据传输速度,提高了数控系统的加工效率.     

A framework for extending computer aided process planning to include business activities and computer aided design and manufacturing (CAD/CAM) data retrieval

Computer aided process planning (CAPP) systems have had limited success in integrating business functions and product manufacturing due to the inaccessibility and incompatibility of information residing in proprietary software. While large companies have developed or purchased complex order management and engineering applications, smaller manufacturers continue to use semi-automated and manual methods for managing information throughout the lifecycle of each new product and component. There is a need for reconfigurable and reprogrammable systems that combine advances in computer aided design (CAD/Computer Aided Manufacturing (CAM) technology and intelligent machining with product data management for documentation and cost control. The goal of this research is to demonstrate an architecture in which customer service, CAPP and a costing methodology known as activity based costing (ABC) are incorporated into a single system, thereby allowing companies to monitor and study how expenditures are incurred and which resources are being used by each job. The material presented in this paper is the result of a two year university and industry sponsored research project in which professors and students at the Costa Rica Institute of Technology developed a software application for FEMA Industrial S.A., a local machining and fabrication shop with sixty five employees and both conventional and CNC capabilities. The final results represent not only a significant contribution to local industry and to the students’ education but, also to the continuing growth of CAPP. Implementing better decision making tools and standardizing transactions in digital format would reduce the workload on critical personnel and archive valuable knowledge for analyzing company methods and expertise.     

An integrated intelligent process planning system (IIPPS) for machining

A key component of computer integrated manufacturing (CIM) is computer aided process planning (CAPP). Process planning in machining involves the determination of the cutting operations and sequences, the selection of machine tools and cutting tools, the calculation of machining parameters, and the generation of CNC part programs. Industrial structures in Norway are defined as small and medium-sized companies. The important fact is how well these companies use high technologies and resources in order to improve their production efficiency, product quality, and company competition in international markets. The concept of an integrated intelligent system (IIS) is created for this purpose. A prototype system, the integrated intelligent process planning system (IIPPS), is described for machining; it was developed on the basis of an IIS and constructed using three levels of effort: (1) AutoCAD, (2) dBASE III and (3) KnowledgePro. The system may be utilized not only by a process plann ing engineer in a company, but also by students of mechanical or industrial engineering.     

Architecture and implementation of a shop-floor programming system for STEP-compliant CNC

STEP-NC (formalized as ISO 14649 and ISO 10303 AP238) is a new interface (or language) standard for the CAD-CAM-CNC chain, currently under establishment by ISO TC184 SC1 and SC4. Upon completion, it will replace ISO 6983, so called M & G codes used for CNC since 1950s. As the new language is being established, a new CNC controller called STEP-CNC (STEP-compliant CNC), capable of carrying out various intelligent tasks using the new language as an input, receives worldwide attention. Shop-floor programming (SFP) system is a computer-assisted part programming system interfaced with STEP-CNC. Its primary function is to generate part program in ISO 14649 (or STEP AP238) to machine the part geometry given by STEP AP203 or AP224 file. In this paper, we first present an architecture for the SFP system, followed by implementation technology including: (1) STEP physical file interpretation, (2) feature recognition, (3) process planning, (4) part program generation, and (5) verification. The developed methodology was implemented in a prototype called PosSFP, and tested with Korea STEP-NC system.     

一种新的解四次方程实数解的方法

基于导函数的性质给出了一种求解四次代数方程实数解的方法。根据导函数的极值分析实根的分布情况、迭代区间和迭代初值，利用三次收敛的迭代方法求解方程的实根，给出了根据极值的重根判别定理。     

Machining feature recognition and tool-path generation for 3-axis CNC milling

This study develops an effective method for identifying machining features. While recognizing features, the workpiece is sliced at some assigned positions. The sectional curves of the workpiece faces and slicing plane constitute the feature profiles. Not only the isolated machining features but also the intersecting machining features can be identified by the information from these intersection profiles. Moreover, the recognized machining features can be employed for scheduling the manufacturing sequence. Different kinds of tool paths can be automatically generated for various machining features to improve the cutting efficiency.