Reactive grafting of glycidyl methacrylate onto polypropylene

This work explored the melt‐phase grafting of glycidyl methacrylate (GMA) onto polypropylene on a closely intermeshing corotating twin‐screw extruder (16‐mm screws, 40 : 1 length/diameter ratio). The modification of the base polypropylene to produce GMA‐grafted polypropylene was achieved via peroxide‐induced hydrogen abstraction from the polypropylene followed by the grafting of the GMA monomer or by the grafting of styrene followed by copolymerization with the GMA. In this study, both the position and order of the reactant addition were investigated as a route to improving graft yields and reducing side reactions (degradation). For the peroxide–GMA system, adding GMA to the melt before the peroxide resulted in significant improvements in the graft levels because of the improved dispersion of GMA in the melt. The addition of a comonomer (styrene) was explored as a second route to improving the graft yield. Although the addition of the comonomer led to a considerable rise in the level of grafted GMA, altering the order of the reactant addition was not found to contribute to an increase in the grafted GMA levels. However, variable levels of grafted styrene were achieved, and this may play an important role in the development of grafted polymers to suit specific needs. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Styrene‐assisted grafting of maleic anhydride onto polypropylene by reactive processing

The grafting of maleic anhydride (MA) onto polypropylene (PP) was performed in the presence of the electron‐donating monomer styrene (ST) according to a central composite experimental design, in which the initial MA and ST concentrations were varied. The grafting of MA onto PP in the absence of ST was also performed. All reactions were carried out in the molten state in a Haake rheometer. The amount of reacted MA and the extent of degradation in PP were determined by means of Fourier transform infrared spectroscopy and melt flow index (MFI) measurements, respectively. The results showed that the presence of ST in the reactive processing caused a reduction in MFI and an increase in the level of reacted MA when the initial MA concentration equaled the initial ST concentration. An increase in the initial MA concentration presented distinct behavior that depended on the ST content. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Melt grafting of maleic anhydride onto polypropylene with 1‐decene as a second monomer

The influence of 1‐decene as the second monomer on the melt‐grafting behavior of maleic anhydride (MAH) onto polypropylene (PP) was studied with differential scanning calorimetry and Fourier transform infrared spectroscopy. We found that the value of the grafting degree increased from 0.68% for pure MAH‐g‐PP to 1.43% for the system with a 1‐decene/MAH molar ratio of 0.3, whereas the maximum value with styrene (St) as the second monomer was 0.98% under an St/MAH molar ratio of 1.0. Compared with the contribution of St/MAH‐g‐PP to the peeling strength between the PP and polyamide (PA) layer for a PP/PA laminated film, the introduction of 1‐decene/MAH‐g‐PP increased the peeling strength from 180 g/15 mm to 250 g/15 mm. 1‐Decene inhibited the chain scission behavior of PP. 1‐Decene reacted with MAH to form a 1‐decene/MAH copolymer or the Alder‐ene reaction product before the two monomers grafted onto PP. The grafting of the reactive product onto PP greatly improved the grafting degree of MAH. What is more, because of the similar chemical structures of 1‐decene and PP, the affinity of 1‐decene with PP was higher than that of St. Compared with St, the introduction of less 1‐decene led to a higher grafting degree and higher peeling strength. Therefore, we concluded that 1‐decene was more effective for improving the grafting degree of MAH onto PP. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Graft copolymerization studies. III. Methyl methacrylate onto polypropylene and polyethylene terephthalate

The tert‐butoxy radical‐facilitated grafting of methyl methacrylate (MMA) onto commercial polypropylene (PP) pellets and fiber was investigated in heterogeneous conditions similar to practical systems. Free‐radical grafting of several other monomers onto PP fiber was also investigated. Also, preliminary data from the grafting of MMA onto poly(ethylene terephthalate) pellets is presented. The PP‐graft‐PMMA residues were detected by solid‐state ¹³C‐NMR and photoacoustic IR spectroscopy. There was a good correlation between the degree of grafting (DG) determined from these spectroscopic techniques and the results from gravimetric methods. A maximum grafting efficiency of over 50% was found, whereas DG (20%) remained constant at various PP pellet, initiator, and monomer concentrations. However, at relatively low PP fiber concentrations, the DG was 27%; the increase was most likely due to the greater surface area of the fiber. There was also a reduction in DG (14%) at relatively low initiator concentrations. The reaction conditions were altered to favor grafting by the addition of more polymer substrate. When the ratio of tert‐butoxy radicals to PP was decreased, more of the substrate remained unmodified, and empirical calculations showed the formation of grafts with up to 40 monomer units. At high initiator concentrations, calculations showed that the graft residues were 1–2 units long. Therefore, variation of the polymer, initiator, and monomer concentrations was shown to have a significant effect on grafting. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 898–915, 2002     

Functionalization of industrial polypropylene films via the swift‐heavy‐ion‐induced grafting of glycidyl methacrylate

Swift‐silver‐ion irradiation was explored as a means of forming chemically active sites on the surface of biaxially oriented polypropylene films. The active species, formed in air, was used to induce the graft copolymerization of glycidyl methacrylate in an aqueous solution. The surface structure, crystallinity, morphology, and hydrophilicity of the grafted samples were characterized with Fourier transform infrared, UV, wide‐angle X‐ray diffraction, scanning electron microscopy, and contact‐angle measurements. Glycidyl methacrylate could be grafted onto biaxially oriented polypropylene after swift‐heavy‐ion irradiation without an additional initiator. The contact angle of the modified films decreased with the grafting percentage of glycidyl methacrylate on the polypropylene. The swift silver ions induced significant grafting only in small regions (i.e., the latent tracks) of the polymer. Furthermore, as the fluence of swift heavy ions increased beyond an optimum value, the overlapping of the latent tracks reduced the grafting yield. The observed findings could be very useful in developing an initiator‐free grafting system. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Radiation‐induced grafting of pentamethyl hindered amine light stabilizer 1,2,2,6,6‐pentamethyl‐4‐piperidinyl methacrylate onto polypropylene

The γ‐radiation‐induced grafting of 1,2,2,6,6‐pentamethyl‐4‐piperidinyl methacrylate (PMPM) onto polypropylene (PP) was investigated with a simultaneous irradiation technique. The effects of the solvent, dose, monomer concentration, and photoinitiator on the grafting were investigated. The grafting was easier in a benzene solution than in chloroform and acetone solutions. The grafting percentage first increased almost linearly with the irradiation dose until 20 kGy and then increased slowly or remained constant. The grafting percentage increased with the monomer concentration until 1.1 mol/L. The grafting percentage was higher when the proper amount of benzophenone was added. The grafted samples were characterized with Fourier transform infrared spectroscopy and thermogravimetric analysis. Carbonyl groups were found on grafted PP samples, and the carbonyl index increased with the grafting percentage. Thermogravimetric analyses proved the existence of grafted materials on PP, and grafted PMPM thermally decomposed at a lower temperature than PP. The radiation resistance of PP with grafted PMPM was better than that of pristine PP. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 2157–2164, 2005     

Free radical grafting of styrene onto polyethylene in intensive mixer

The graft copolymerization of styrene onto low density polyethylene (LDPE) with dicumyl peroxide as an initiator was studied. The existence of the graft copolymer was verified by infrared spectra. The effects of the initiator concentration, the feed composition, the reaction time, and the reaction temperature were discussed. Grafting efficiency reached a maximum value with the increase of reaction time. The effect of increasing the concentration of dicumyl peroxide was to decrease the grafting efficiency up to a minimum value. Grafting efficiency was not affected much by the variation of the reaction temperature. Grafting efficiency decreased largely with the increase of the feed composition of styrene. The compatibilizing effect of the copolymer prepared in this study was demonstrated by the morphology and mechanical properties of high impact polystyrene/LDPE blends. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 69: 1307–1317, 1998     

Styrene‐assisted melt free radical grafting of glycidyl methacrylate onto an ethylene and propylene rubber

This article deals with the efficiency of using styrene (St) as a comonomer to promote the melt free radical grafting of glycidyl methacrylate (GMA) onto an ethylene and propylene rubber (EPR) in a batch mixer and a corotating self‐wiping twin screw extruder. The addition of St to an EPR/GMA/peroxide system increases not only GMA's grafting yield but also its grafting rate. The time required for the EPR/GMA/peroxide system without St to reach a given amount of grafted GMA is at least 10 times that needed for the same system in the presence of an equimolar amount of St. For example, about 60 min are required for the EPR/GMA/dicumyl peroxide (composition: 100/3.0/0.3 by weight) to reach 1.5 phr (parts per hundred resin) GMA (i.e., 1.5 g grafted GMA per 100 g EPR). The same amount of grafted GMA is reached in < 3 min when 3.0 phr St is charged to the system. This significant reduction of reaction time is crucial for a successful free radical grafting of GMA on EPR in a corotating twin screw extruder, because the residence time in such a machine is typically on the order of 0.5–5 min. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 125–133, 1999     

Modification of isotactic polypropylene by the free‐radical grafting of 1,1,1‐trimethylolpropane trimethacrylate

The chemical modification of isotactic polypropylene was performed by the free‐radical‐promoted grafting of 1,1,1‐trimethylolpropane trimethacrylate (TMPTMA) in the presence of dicumyl peroxide (DCP) as the initiator. The reaction was carried out both in a batch internal mixer and in a corotating twin‐screw extruder; the effects of the peroxide and monomer concentrations on the extent of modification in terms of the grafting efficiency and polymer chain structure variations were investigated. The modified samples were characterized with Fourier transform infrared to determine the structure of the grafted groups and the degree of functionalization, with gel permeation chromatography and the melt flow index to evaluate changes in the molecular weight, and with differential scanning calorimetry, thermogravimetric analysis, and dynamic mechanical thermal analysis to measure the final thermal properties. In addition, solvent extraction with xylene was performed to highlight the presence of gel and its extent. The structure of the grafted groups was determined, and the number of grafted groups was quantitatively evaluated. The degree of functionalization increased with an increasing TMPTMA/DCP molar ratio. Thermal analysis results hinted at the presence of grafted chains with an increased percentage of TMPTMA. Although degradation reactions predominated at high amounts of peroxide, grafting and branching processes became competitive at high levels of TMPTMA. The balance between competing β‐scission and grafting/branching reactions could be adjusted on the basis of feed conditions. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 950–958, 2007     

Graft copolymerization of methyl acrylate onto poly(vinyl alcohol) initiated by potassium diperiodatonickelate(IV)

The graft copolymerization of methyl acrylate onto poly(vinyl alcohol) (PVA) with a potassium diperiodatonickelate(IV) [Ni(IV)]–PVA redox system as an initiator was investigated in an alkaline medium. The grafting parameters were determined as functions of the temperature and the concentrations of the monomer and initiator. The structures of the graft copolymers were confirmed by Fourier transform infrared spectroscopy, scanning electron microscopy, X‐ray diffraction, differential scanning calorimetry, and thermogravimetric analysis. The Ni(IV)–PVA system was found to be an efficient redox initiator for this graft copolymerization. A single‐electron‐transfer mechanism was proposed for the formation of radicals and the initiation. Other acrylate monomers, such as methyl methacrylate, ethyl acrylate, n‐butyl acrylate, and n‐butyl methacrylate, were used as reductants for graft copolymerization. These reactions definitely occurred to some degree. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 529–534, 2003     

Strategies for maximizing free‐radical grafting reaction yields

It is very challenging to obtain very large amounts of vinyl monomers grafted onto polymer backbones in the melt through a free‐radical mechanism. The objective of this study was to develop strategies that would allow one to maximize the amount of 3‐isopropenyl‐α,α‐dimethylbenzene isocyanate (TMI) grafted onto polypropylene (PP) by reactive extrusion processes. For that purpose, an internal batch mixer was used to simulate potential reactive extrusion processes. Two strategies were studied: The first one was to apply the comonomer concept developed in previous studies. More specifically, styrene (St) was used as a comonomer to control the grafting yield and the molar mass of TMI‐grafted PP. The second strategy delt with the feeding mode of the reactants. Two feeding modes were investigated: (a) one‐pot feeding, that is, the total amount of TMI, St, and a peroxide were premixed with PP and the whole mixture was then charged to the reactor at once; (b) stepwise feeding, that is, the total amount of TMI, St, and the peroxide was divided in several equal fractions. The first fraction of the mixture was premixed with PP and then charged to the reactor. After a certain reaction time, the other fractions were charged to the reactor one after another in certain time intervals. Both strategies were shown to be very good at maximizing free‐radical grafting reaction yields. They can be easily adopted if free‐radical grafting is to be carried out by reactive extrusion in a screw extruder. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1799–1807, 2003     

Comparison of maleic anhydride grafting onto powder and granular polypropylene in the melt by reactive extrusion

The grafting of powder and granular polypropylene (PP) with maleic anhydride (MA) was investigated in a reactive extrusion process with dicumyl peroxide (DCP) as an initiator. The effects of the MA and DCP contents in the feed on grafting were investigated. Under the experimental conditions applied in this study, the grafted monomer unit content was varied from 0.023 to 0.5%. The MA grafting efficiency of powder PP was higher than that obtained for the granular form of PP. In general, the grafting degree first increased with the MA or DCP content in the feed, then reached a maximum value, and finally decreased because of several possible alternative reactions during the grafting. The grafting of powder PP was more successful because of better initial mixing and less diffusional resistance during the grafting. An increase in the MA content in the feed caused significant reductions in the melt‐flow index of the graft copolymers. The results obtained with Fourier transform infrared, differential scanning calorimetry, and X‐ray powder diffraction analyses indicated that the structure, macrotacticity, crystallinity, crystallization, and thermal behavior of PP changed with grafting and depended on the grafting degree. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 3675–3684, 2004     

Peroxydisulfate initiated graft copolymerization of aniline onto poly(propylene) fiber—A kinetic approach

A novel method for the preparation of electrically conducting fibers through chemical grafting of electrically conducting polymer onto poly(propylene) (PP) fiber is described. The graft copolymerization of aniline (ANI) was performed in aqueous acidic medium by using a chemical oxidant such as peroxydisulfate (PDS). Grafting occurred with simultaneous homopolymer formation. The content of polyaniline in the backbone fiber was found to vary by varying [monomer], [initiator], and amount of PP fiber. Various graft parameters such as rate of grafting (R_g), % grafting, and % grafting efficiency were evaluated. The rate of homopolymerization (R_h) was also determined. Both R_h and R_g showed first‐order dependency on [ANI], [PDS], and amount of PP fiber variation. The chemical grafting was confirmed by use of cyclic voltammetry and conductivity measurements. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 3827–3834, 2003     

Parameters affecting the grafting reaction and side reactions involved in the free‐radical melt grafting of maleic anhydride onto high‐density polyethylene

The parameters affecting the grafting reaction and side reactions in free‐radical melt grafting of maleic anhydride (MA) onto high‐density polyethylene with the aid of 2,5‐dimethyl‐2,5‐di(t‐butyl peroxy)hexane peroxide(DTBPH) have been studied using an internal mixer. MA grafting degree of the maleated samples was measured with titrometry and FTIR spectroscopy methods. The extent of chain‐branching/crosslinking side reactions was evaluated with gel content and MFI determination. The flow behavior and melt viscoelastic properties of the samples were measured using a rheometric mechanical spectrometer. DTBPH and MA concentrations, reaction temperature, rotor speed, the type and concentration of coagents were among the studied parameters. The results show that MA and DTBPH concentration has a major role on the grafting reaction, chain‐branching/crosslinking side reactions and also the grafts microstructure in the final product. The reaction temperature has a complex effect on the maleation reaction. Increasing the rotor speed causes an increase in MA grafting degree of the samples and reduces the competitive side reactions. By using Gaylord additives, gel formation reduces at the expense of a dramatic decrease in the grafting degree. MA grafting degree is increased by the use of comonomers in the reaction and this is accompanied with a decrease in crosslinking side reaction when the vinyl type styrene comonomer is used. The results of processing torque in combination with the measurements of the melt viscoelastic property and gel content of the samples provide a great insight into understanding the gel formation mechanism. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Polypropylene fibers grafted with poly(acrylic acid)

An effective method for the grafting of poly(acrylic acid) on polypropylene fibers has been developed, using diphenyl and a dispersing agent (NNO) in the grafting bath as additives to facilitate the grafting process. The method makes it possible to obtain high grafting degrees of poly(acrylic acid) on polypropylene fibers with a minimal quantity of homopolymer as a side product. The effect of grafting degree on the moisture absorption and swelling of the modified fibers has been examined and described with mathematical equations. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 2295–2299, 2002     

Different factors in the supercritical CO2‐assisted grafting of poly(acrylic acid) to polypropylene

The grafting of poly(acrylic acid) to polypropylene was realized with supercritical CO₂ as a substrate swelling agent and a monomer/initiator carrier. The effects of different supercritical CO₂‐assisted impregnation conditions on the substrate mass increment and grafting efficiency were studied. The original isotactic polypropylene and the grafting product were characterized through IR spectroscopy, differential scanning calorimetry, and scanning electron microscopy. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 4280–4285, 2006     

Structure and properties of polypropylene/low‐density polyethylene blends grafted with itaconic acid in the course of reactive extrusion

This study was concerned with the structural features and mechanical properties of polypropylene (PP)/low‐density polyethylene (LDPE) blends, which after compounding were modified by the free‐radical grafting of itaconic acid (IA) to produce [PP/LDPE]‐g‐IA in the course of reactive extrusion. To analyze the structural features of the [PP/LDPE]‐g‐IA systems, differential scanning calorimetry and relaxation spectrometry techniques were used. The data were indicative of the incompatibility of PP and LDPE in the [PP/LDPE]‐g‐IA systems on the level of crystalline phases; however, favorable interactions were observed within the amorphous phases of the polymers. Because of these interactions, the crystallization temperature of PP increased by 5–11°C, and that of LDPE increased by 1.3–2.7°C. The rapprochement of their glass‐transition temperatures was observed. The single β‐relaxation peak for the [PP/LDPE]‐g‐IA systems showed that compatibility on the level of structural units was responsible for β relaxation in the homopolymers used. Variations in the ratios of the polymers in the [PP/LDPE]‐g‐IA systems led to both nonadditive and complex changes in the viscoelastic properties as well as mechanical characteristics for the composites. Additions of up to 5 wt % PP strengthened the [PP/LDPE]‐g‐IA blended systems between the glass‐transition temperatures of LDPE and PP. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 1746–1754, 2006     

Effect of interfacial strengthening in blends of reclaimed rubber and polypropylene

Thermoplastic vulcanizates (TPVs) were prepared from polypropylene (PP) and reclaimed ground tire rubber crumbs. Three types of interfacial strengthening agents—degraded PP, hydrosilylated PP, and hydrosilylated PP grafted onto styrene–butadiene rubber—were prepared in melt via a stepwise series of reactions and employed to generate various degrees of interfacial adhesion in the aforementioned blends. The incorporation of the interfacial agents resulted in improvements in the mechanical properties of these TPVs, and the rubber particle size remained constant. The PP chain length and the functional groups present in the interfacial agents affected the magnitude of the improvement in the mechanical properties. The interfacial agents were primarily present on the surface of the rubber particles in the blends, as shown by energy‐dispersive X‐ray spectra. These interfacial agents in the PP/rubber crumb blends led to a unique preyield kink in their stress–strain curves, a plateau, or a sharp turning point in the region of approximately 3% elongation and approximately 4‐MPa stress. These kinks were interpreted similarly to the cold flow of semicrystalline polymers in tension. The addition of the interfacial modifiers decreased the shear viscosity and increased the entrance pressure drop in flow through capillary dies, and this was attributed to changes in the elongational viscosity of the blends. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Radiation‐induced grafting of glycidyl methacrylate onto high‐density polyethylene (HDPE) and radiation lamination of HDPE

Radiation‐induced grafting of glycidyl meth‐acrylate (GMA) onto high‐density polyethylene (HDPE) and the radiation lamination of HDPE by bulk grafting of GMA were reported. The effects of irradiation dose, monomer concentration, and atmosphere on grafting were investigated. The extent of grafting initially increased with irradiation dose and then remained almost constant. The extent of grafting was higher in 2M GMA than in 1M GMA at the same irradiation dose. The extent of grafting in nitrogen was higher than that in air. The grafted samples were characterized with FTIR spectrometry and thermogravimetric (TG) analysis. A carbonyl group was found on grafted HDPE samples, and the carbonyl index increased with the extent of grafting. TG analyses proved the existence of grafted materials on HDPE and the grafted GMA thermally decomposes at a temperature lower than that of HDPE. Strong adhesion could be obtained with radiation lamination of HDPE by bulk grafting of GMA. Benzophenone facilitates the grafting in a proper concentration range. The adhesion mechanism of the laminated samples was the entanglement of the grafted chains. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 772–779, 2005