Toughening effects of ethylene–vinyl acetate copolymers with different vinyl acetate content and viscosity on nylon 1010 blends

Nylon 1010 blends with ethylene–vinyl acetate copolymer (EVA) and maleated ethylene–vinyl acetate (EVA‐g‐MAH) were prepared through melt blending. The vinyl acetate (VA) content and viscosity of EVA significantly affected the notched impact strength of nylon/EVA/EVA‐g‐MAH (80/15/5) blends. The nylon/EVA/EVA‐g‐MAH blends with high notched impact strength (over 60 kJ/m²) were obtained when the VA content in EVA ranged from 28 to 60 wt%. The effect of VA content on the notched impact strength of blends was related to the glass transition temperature for EVA with high VA content and crystallinity for EVA with low VA content. For nylon blends with EVA with the same VA content, low viscosity of EVA led to high notched impact strength. Fracture morphology of nylon/EVA/EVA‐g‐MAH (80/15/5) blends showed that blends with ductile fracture behavior usually had large matrix plastic deformation, which was the main energy dissipation mechanism. A relationship between the notched impact strength and the morphology of nylon/EVA/EVA‐g‐MAH (80/15/5) blends was well correlated by the interparticle distance model. POLYM. ENG. SCI., 2009. © 2009 Society of Plastics Engineers     

Radiation effects on HDPE/EVA blends

In this article, we discuss the radiation effects of high‐density polyethylene (HDPE)/ethylene–vinyl acetate (EVA) copolymer blends. In comparison with the low‐density polyethylene/EVA blends, the EVA content in the HDPE/EVA blends had a lower enhancement effect on radiation crosslinking by γ‐ray irradiation in air. The phenomenon is discussed with the compatibility, morphology, and thermal properties of HDPE/EVA blends. The HDPE/EVA blends were partly compatible in the amorphous region, and radiation crosslinking of the HDPE/EVA blend was less significant, although increasing the amorphous region's content of the HDPE/EVA blends and the vinyl acetate content of EVA were beneficial to radiation crosslinking. The good compatibility was a prerequisite for the enhancement effect of EVA on the radiation crosslinking of the polyethylene/EVA copolymer. The radiation crosslinking and the degradation mechanism of HDPE/EVA blends were examined quantitatively by a novel method, the step analysis process of irradiated HDPE/EVA blends with a thermal gravimetric analysis technique. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 553–558, 2002     

Radiation effects on LDPE/EVA blends

Radiation effects of low‐density polyethylene/ethylene‐vinyl acetate copolymer (LDPE/EVA) blends were discussed. EVA content in the LDPE/EVA blends was an enhancement effect on radiation crosslinking of LDPE/EVA blends, and the highest radiation crosslinking was obtained when the EVA content was reached at 30% when irradiated by γ‐ray in air. The phenomenon was discussed with the compatibility, morphology, and thermal properties of LDPE/EVA blends and found that the enhanced radiation crosslinking of the LDPE/EVA blends was proportional to the good compatibility, the increasing degree of the amorphous region's content of the LDPE/EVA blends, and the vinyl acetate content of EVA. We also found that the vinyl acetate of EVA in the blends is easily oxidized by γ‐ray irradiation in air. The possible radiation crosslinking and degradation mechanism of LDPE/EVA blends was discussed quantitatively with a novel method “step‐analysis” process of irradiated LDPE/EVA blends in the thermal gravimetric analysis (TGA) technique. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 1296–1302, 2002     

Electron‐beam processing of nylon 6 and HNBR blends. Part II: development of high strength,heat‐ and oil‐resistant thermoplastic elastomers

The effects of electron‐beam irradiation on morphology, mechanical properties and on the heat and hot oil resistance of the thermoplastic elastomeric blend of 30:70 and 70:30, nylon 6 and hydrogenated nitrile rubber (HNBR) were investigated over the dose range 0–8 Mrad. The insoluble content of blends increased with increase in the radiation dose. The morphology of the blend was studied in scanning electron microscopy, with special reference to the effect of radiation prior to processing via injection molding. Irradiated pellets showed better mechanical properties after injection molding compared with irradiated sheets at low radiation dose. The observed differences in mechanical properties are explained on the basis of morphology of the blend. The blend properties were also found to have a strong dependence on nylon content. It was found that the blends rich in nylon had superior mechanical properties, hot oil and solvent resistance, whereas blends with higher HNBR content had better set and heat resistance. The effect of radiation on interaction in these blends was also evaluated and was found to induce possible inter‐chain crosslinking in the blends. Copyright © 2006 Society of Chemical Industry     

Effect of dynamic vulcanization on properties and morphology of nylon/SAN/NBR blends: A new compatibilization method of nylon/ABS blends

Dynamically vulcanized blends of nylon, styrene–acrylonitrile copolymer (SAN), and nitrile–butadiene rubber (NBR) were examined for mechanical properties, Shore D hardness, Vicat softening temperature, impact process, and phase morphology. The effect of a curing system such as phenolic formaldehyde resins (PF), dicumylperoxide (DCP), and a sulfur system on the mechanical properties of the nylon/SAN/NBR blends was studied, and dynamic vulcanization with a PF system was found to lead to outstanding toughness of the blends. The effect of PF content on the mechanical properties, Shore D hardness, and heat resistance of the nylon/SAN/NBR blends was also investigated. With increasing PF content the notched‐impact strength and Vicat softening temperature (VST) of the nylon/SAN/NBR (50/25/25) blends evidently improved, but tensile strength and Shore D hardness of the blends changed slightly. It can be concluded that the nylon/SAN/NBR (50/25/25) blends dynamically vulcanized by high‐content PF can attain excellent comprehensive mechanical properties, especially supertoughness, at room temperature. SEM was used to investigate the effect of dynamic vulcanization on disperse‐phase particle size, particle size distribution, and phase morphology. It was obvious that disperse‐phase particle size decreased with an increasing PF content. Thermal behavior and miscibility of dynamically vulcanized nylon/SAN/NBR with PF were investigated by DMTA. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 87: 2057–2062, 2003     

A Novel Impact Modifier for Nylon 6

A new carboxylated styrene‐butadiene rubber (CSBR) in ultrafine powder form was used to modify the properties of nylon 6. The nylon 6/CSBR blends possessed higher toughness than nylon 6/maleic anhydride‐grafted polyethylene‐octene elastomer (POE‐g‐MAH) system. TEM micrographs revealed the fine dispersion of CSBR particles with a diameter of 150 nm. The effective toughening of nylon 6 with CSBR was attributed to the good interface, fine dispersion, and shear yielding.

TEM photograph of undeformed Nylon 6/CSBR (80/20) blend (×40 000).     

Properties and preparation of compatibilized nylon 6 nanocomposites/ABS blends using functionalized metallocene polyolefin elastomer. I. Impact properties

The impact behaviors of nanoclay‐filled nylon 6 (nano‐nylon 6) blended with poly(acrylonitrile–butadiene–styrene) terpolymers (ABS) prepared through a twin screw mixing process were investigated here using metallocene polyethylene grafted maleic anhydride (POE‐g‐MA) as a compatibilizer to enhance the interface interaction. No clear effect of compatibilizer on the dispersion of clay and crystalline structure of nano‐nylon 6 has been observed. In view of morphology and rheological behaviors, the effect of compatibilizer on the mechanical properties could be elucidated. It is found that impact strength increases with the addition of compatibilizer at various ABS compositions. Similar effects are also observed with decreasing test temperature at the nano‐nylon 6/ABS blend composition of 80/20. As for thermal properties, the heat distortion temperature shows a marginal decrease in the nano‐nylon 6/ABS blends. Rheological behavior indicates that increased viscosity is found for the investigated compatibilized systems. Through morphology observations, the etched ABS particle sizes tend to decrease with the addition of compatibilizer for the blends, but are larger with higher contents of ABS concentrations. Those observations account for impact behaviors of the investigated blends. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 1364–1371, 2006     

Radiation effects on poly(propylene) (PP)/ethylene–vinyl acetate copolymer (EVA) blends

Radiation effects on poly(propylene)/ethylene–vinyl acetate copolymer (PP/EVA) blends are discussed. Increasing the EVA content enhanced the crosslinking effect of radiation in PP/EVA blends. This effect was significant when the EVA content was ≥50% in PP/EVA blends that were exposed to γ‐ray irradiation in air. This phenomenon is discussed in relation to the compatibility, morphology, and thermal properties of PP/EVA blends. The results indicate that the effect is dependent on the compatibility, the increase in the amorphous region content, and the EVA content in PP/EVA blends. The possible mechanism of radiation crosslinking or degradation in irradiated PP/EVA blends was studied quantitatively by a novel method, a “step analysis” process, and thermal gravimetric analysis. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 3420–3424, 2002     

The preparation and properties of compatibilized nylon 6/ABS blends using functionalized polybutadiene. Part I: Impact properties

The impact behaviors of nanoclay filled nylon 6 (nano‐nylon 6) or nylon 6 blended with poly(acrylonitrile‐butadiene‐styrene) terpolymers (ABS) were investigated here using polybutadiene grafted maleic anhydride (PB‐g‐MA) as a compatibilizer to enhance interphase interaction. It is found that impact strength increases slightly for nano‐nylon 6/ABS blend system with the addition of compatibilizer at various ABS compositions, but increases to a certain degree for nylon 6/ABS case. Similar effects are also found with decreasing test temperature, especially at a blend composition of 80/20. These discrepancies are attributed to a different degree of available reaction sites from amine group on nano‐nylon 6 and nylon 6 as well as the rigidity of clay in deteriorating toughness. As for thermal properties, the heat distortion temperature shows marginally decrease in the nano‐nylon 6/ABS blend. Through morphology observations, the etched ABS particle sizes tend to decrease with the additions of compatibilizer for both blends, but are larger with higher contents of ABS concentrations. Those observations account for impact behaviors of the investigated blends. POLYM. ENG. SCI., 45:1461–1470, 2005. © 2005 Society of Plastics Engineers     

Impact fracture morphology of nylon 6 toughened with a maleated polyethylene–octene elastomer

This study aimed at using scanning electron microscopy to study the Izod impact fracture surface morphology of super‐tough nylon 6 blends prepared by blending nylon 6 with a maleic anhydride‐grafted polyethylene‐octene elastomer (POE) in the presence of a multifunctional epoxy resin (CE‐96) as compatibilizer. The fracture surface morphology and the impact strength of the nylon 6 blends were well correlated. The fracture surface morphology could be divided into a slow‐crack‐growth region and a fast‐crack‐growth region. Under low magnification, the fractured surface morphologies of the low‐impact‐strength nylon 6 blends appeared to be featureless. The area of the slow‐crack‐growth region was small. There were numerous featherlike geometric figures in the fast crack growth region. The fractured surface morphologies of the high‐impact‐strength nylon 6 blends exhibited a much larger area in the slow‐crack‐growth region and parabola markings in the fast‐growth region. Under high magnification, some rubber particles of the low‐impact‐strength nylon 6 blends showed limited cavitation in the slow‐crack‐growth region and featherlike markings in the fast‐crack‐growth region. Rubber particles of high‐impact‐strength nylon 6 blends experienced intensive cavitation in the slow‐crack‐growth region and both cavitation and matrix shear yielding in the fast‐crack‐growth region, allowing the blends to dissipate a significant amount of impact energy. A nylon 6 blend containing 30 wt % POEgMA exhibited shear yielding and a great amount of plastic flow of the matrix throughout the entire slow‐crack‐growth region, thus showing the highest impact strength. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 76: 1285–1295, 2000     

Blends of bisphenol A polycarbonate and rubber‐toughened styrene–maleic anhydride copolymers

The morphology and mechanical properties of polycarbonate (PC) blends with rubber‐toughened styrene–maleic anhydride copolymer materials (TSMA) were investigated and compared with the properties of blends of PC with acrylonitrile–butadiene–styrene (ABS) materials. The PC/TSMA blends showed similar composition dependence of properties as the comparable PC/ABS blends. Polycarbonate blends with TSMA exhibited higher notched Izod impact toughness than pure PC under sharp‐notched conditions but the improvements are somewhat less than observed for similar blends with ABS. Since PC is known for its impact toughness except under sharp‐notched conditions, this represents a significant advantage of the rubber‐modified blends. PC blends with styrene–maleic anhydride copolymer (SMA) were compared to those with a styrene–acrylonitrile copolymer (SAN). The trends in blend morphology and mechanical properties were found to be qualitatively similar for the two types of copolymers. PC/SMA blends are nearly transparent or slightly pearlescent. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 1508–1515, 1999     

Properties and morphologies of PVC/nylon terpolymer blends

A new kind of blends of polyvinyl chloride (PVC)/nylon terpolymer was reported in this article. Two compatibilizers were used in this study: one is a terpolymer of ethylene–n‐butyl acrylate–monoxide (EnBACO); the other is terpolymer of EnBACO grafted with maleic anhydride (EnBACO‐g‐MAH). The observation of scanning electron microscope (SEM) reveals that the PVC/nylon terpolymer blends have a two‐phase structure; and the nylon terpolymer phase is the continuous phase, and PVC domains in the PVC/nylon terpolymer/EnBACO‐g‐MAH blends have fine dispersion over a broad range of the PVC/nylon terpolymer ratio. EnBACO‐g‐MAH is more compatible with the nylon terpolymer than EnBACO. EnBACO and EnBACO‐g‐MAH have different effects on the glass transition temperatures of the PVC phase and nylon terpolymer phase in the blends. The notched Izod impact strength, tensile strength, elongation at break, Vicat softening temperature (VST), and melt flow index (MFI) critically depend on PVC/nylon terpolymer ratio, the kinds and concentration of the compatibilizers. The PVC/nylon terpolymer/EnBACO‐g‐MAH blends display a good combination of high toughness, high flowability, and high VST under low load. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 2823–2832, 2001     

Acrylonitrile–butadiene–styrene toughened nylon 6: The influences of compatibilizer on morphology and impact properties

Polymer alloys have been used as an alternative to obtain polymeric materials with unique physical properties. Generally, the polymer mixture is incompatible, which makes it necessary to use a compatibilizer to improve the interfacial adhesion. Nylon 6 (PA6) is an attractive polymer to use in engineering applications, but it has processing instability and relatively low notched impact strength. In this study, the acrylonitrile–butadiene–styrene (ABS) triblock copolymer was used as an impact modifier for PA6. Poly(methyl methacrylate‐co‐maleic anyhydride) (MMA‐MA) and poly(methyl methacrylate‐co‐glycidyl methacrylate) (MMA‐GMA) were used as compatibilizers for this blend. The morphology and impact strength of the blends were evaluated as a function of blend composition and the presence of compatibilizers. The blends compatibilized with maleated copolymer exhibited an impact strength up to 800 J/m and a morphology with ABS domains more efi8ciently dispersed. Moderate amounts of MA functionality in the compatibilizer (～5%) and small amounts of compatibilizer in the blend (～5%) appear sufficient to improve the impact properties and ABS dispersion. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 842–847, 2003     

Effect of nylon 6 on fracture behavior and morphology of tough blends of poly(2, 6‐dimethyl‐1,4‐phenylene oxide) and maleated styrene‐ethylene‐butadiene‐styrene block copolymer

Ternary blends of poly(2,6‐dimethyl‐1,4‐phenylene oxide) (PPO), nylon 6, and styrene‐ethylene‐butadiene‐styrene block copolymer grafted with maleic anhydride (SEBS‐g‐MA) were prepared via a melt extrusion, and the fracture behavior, morphology, mechanical properties, and rheology were studied. The compatibilization of the blended components was confirmed by differential scanning calorimetry (DSC) analysis. Mechanical properties evaluation demonstrated that incorporation of nylon 6 resulted in an improvement of the tensile strength, but reduction of both the notched Izod impact strength and elongation at break. Transmission electron microscopy (TEM) observation revealed that the network structure of SEBS‐g‐MA domain was gradually destroyed by incorporating the nylon 6. A conversion of SEBS‐g‐MA domain from the network to the irregular dispersed phase took place when the nylon 6 content reached 20 wt %, which resulted in a reduction of the impact strength. Fracture morphology implied that increase of the tensile strength was caused by the plastic deformation of matrix. Rheology investigation indicated that the melt viscosities could be reduced significantly with increasing the content of nylon 6; thus, the processability was improved. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 99:3336–3343, 2006     

Toughening modification of poly(vinyl chloride)/ α‐methylstyrene‐acrylonitrile‐butadiene‐styrene copolymer blends via adding chlorinated polyethylene

In this study, poly (vinyl chloride) (PVC)/α‐methylstyrene‐acrylonitrile‐butadiene‐styrene copolymer (AMS‐ABS) (70/30)/chlorinated polyethylene (CPE) ternary blends was prepared. With the addition of CPE, it did not exert a negative influence in both the glass transition temperature and heat distortion temperature. Thermogravimetric analysis showed that addition of CPE did not play a negative role in the thermal stability. With regard to mechanical properties, high toughness was observed combined with the decrease in tensile strength and flexural strength. With the addition of 15 phr CPE, the impact strength increased by about 21.0 times and 8.5 times in comparison with pure PVC and PVC/AMS‐ABS (70/30) blends, respectively. The morphology correlated well with the impact strength. It was also suggested from the morphology that shear yielding was the major toughening mechanisms for the ternary blends. And there existed a change in the fibril structures that are observed in scanning electron microphotographs. Our present study shows that combination of AMS‐ABS and CPE improves the toughness without sacrificing the heat resistance, and the value of notched impact strength can be enhanced to the same level of super‐tough nylon. POLYM. ENG. SCI., 54:378–385, 2014. © 2013 Society of Plastics Engineers     

Sulfonyl azides—an alternative route to polyolefin modification

Low‐density polyethylene was modified to incorporate aniline moieties by reactive processing with 4‐aminobenzenesulfonyl azide. Under melt‐processing conditions, the loss of nitrogen produces a sulfonyl nitrene which, in the singlet state, interacts with the substrate primarily by C–H insertion. Polymeric blends prepared from aniline‐grafted polyethylene and nylon‐66 showed improved tensile and impact properties over and above nylon blended with virgin polyethylene. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 1395–1402, 2002; DOI 10.1002/app.10302     

Recycling of high density polyethylene/poly(vinyl chloride)/polystyrene ternary mixture with the aid of high energy radiation and compatibilizers

Ternary mixtures of waste plastics of high density polyethylene (HDPE), poly(vinyl chloride) (PVC), and polystyrene (PS) was recycled using a single‐screw extruder. Poly(ethylene‐co‐vinyl acetate) and poly(styrene‐b‐ethylene/butylenes‐b‐styrene) were introduced as compatibilizers for HDPE/PVC and HDPE/PS, respectively. After the polymer blends was prepared via extrusion, they were subjected to high energy irradiation. The morphology and the mechanical properties of the hybrid blends were examined. Scanning electron micrographs and transmission electron micrographs showed that both compatibilizers and irradiation improved the uniformity and dispersion of the system. The heterogeneous crosslinking generated by irradiation resulted in an optimum impact strength. High elongation at break was achieved by using compatibilizers. The improvement of tensile strength was moderate. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 12: 2756–2762, 2003     

Toughness of ABS/PBT blends: The relationship between composition,morphology, and fracture behavior

A series of acrylonitrile–butadiene–styrene (ABS) copolymer/poly(butylene terephthalate) (PBT)/acrylonitrile‐styrene‐glycidyl methacrylate (ASG) blends with various compositions were prepared and characterized in this study. When the fraction of ABS exceeds a critical value there is a rapid increase in notched impact strength of ABS/PBT blends no matter whether the compatibilizer ASG is present. By combining morphology observation and notched impact results, we found that the ductile‐brittle transition of the blends is closely related to the morphology inversion. The notched impact strength jumps from 15.9 to 33.4 kJ/m² when phase inversion of ABS occurs at its fraction of 58 wt %. Accordingly, a possible toughening mechanism involved in the blends is proposed on the basis of a careful analysis of fracture energy, crack propagation behavior and fracture surface morphology. It is believed that the continuous ABS phase plays the critical role in toughening ABS/PBT blends. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46051.     

Morphology of nylon 1212 toughened with a maleated EPDM rubber

BACKGROUND: Polyamides, or nylons, are an attractive class of engineering polymers due to their excellent strength and stiffness, low friction and chemical and wear resistance. However, they are highly notch‐sensitive, i.e. they are often ductile in the un‐notched state, but fail in a brittle manner when notched. A super‐tough nylon 1212 was prepared by blending nylon 1212 with ethylene propylene diene monomer (EPDM) grafted with maleic anhydride (MA). The morphologies of Izod impact fracture surfaces as well as xylene‐etched surfaces of the nylon were thoroughly investigated using scanning electron microscopy (SEM). RESULTS: The fracture morphology and the impact strength of the nylon 1212 blends are very well correlated. The impact fracture surface of the blends exhibits certain characteristic features, such as the observation of fiber‐like sticks when etched with boiling xylene, formed during the impact fracture process. SEM images of xylene‐etched surfaces as well as the results of X‐ray energy dispersive spectroscopy suggest that the successful toughening of nylon 1212 with EPDM‐graft‐MA is due to the reaction between the anhydride of EPDM‐graft‐MA and the amine end‐groups of nylon 1212, leading to the formation of a homogenous graft copolymer system. CONCLUSION: The copolymer system, acting as a surfactant, reduces the interfacial tension between nylon 1212 and EPDM‐graft‐MA and produces a highly compatible super‐tough nylon 1212. Copyright © 2008 Society of Chemical Industry     

Structure and thermal behavior of nylon‐6/polytetrahydrofuran triblock copolymers obtained via anionic polymerization

The structure, crystallization, and phase behavior of nylon6‐b‐polytetrahydrofuran‐b‐nylon6 triblock copolymers synthesized via activated anionic polymerization have been studied. The composition, molecular weight of polytetrahydrofuran (PTHF) soft block, and type of polymeric activators (PACs) have been varied. Differential Scanning Calorimetry (DSC), Wide‐Angle X‐ray Diffraction (WAXD), Transmission Electron Microscopy (TEM), and Polarized Light Microscopy (PLM) experiments have revealed that in triblock copolymers only the nylon‐6 component crystallizes while PTHF segments are amorphous. The soft blocks do not alter the spherulitic crystalline structure of nylon‐6 and hard blocks crystallize in the α‐modification. The degree of crystallinity decreases with increasing PTHF concentration. The phase behavior has been investigated by Dynamic Mechanical Thermal Analysis (DMTA). Two different glass transition temperatures (T_g) for all samples have been observed. This indicates that nylon‐6 and PTHF segments are not molecularly miscible and the copolymers are microphase separated. The mechanical properties of the copolymers synthesized have been evaluated. Nylon‐6 copolymers with soft block concentrations up to 10 w/w %, exhibit improved notched impact strength in comparison to the nylon‐6 homopolymer, retaining relatively high hardness and tensile strength. All copolymers possess low water absorption and good thermal stability. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 1448–1456, 2002; DOI 10.1002/app.10448