Peroxomonosulphate initiated graft copolymerization of o‐toluidine onto nylon 6 and wool fibers—A kinetic approach

Chemical polymerization of o‐toluidine (OT) in the presence of nylon 6 and wool fibers initiated by peroxomonosulphate (PMS) in an aqueous acidic medium was carried out under nitrogen atmosphere. During the polymerization process, graft copolymers were formed along with homopolymers of OT. A procedure is given for the separation of poly(o‐toluidine) (POT) grafted fiber from the homopolymer. Rate of homopolymerization (R_h), rate of grafting (R_g), percentage grafting, and percentage grafting efficiency were determined. Rate constants were evaluated from the experimental results. The chemical grafting of POT onto nylon 6 and wool fibers was confirmed through Fourier transform infrared (FTIR) spectroscopy and electrical conductivity measurements. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 2317–2326, 2002     

REDOX INITIATED GRAFT COPOLYMERIZATION OF 4-VINYL PYRIDINE ONTO WOOL FIBER

The graft copolymerization of 4-Vinyl Pyridine (4VP) onto wool fiber in aqueous medium by peroxomonosulphate (PMS)—thioglycolic acid (TGA) redox pair in an inert atmosphere has been investigated. The effect of concentrations of 4VP, PMS, TGA on R_h, and graft parameters have been studied. In addition, the effect of time, temperature, and amount of wool fiber on R_h and graft parameters were also determined. Chemical grafting of 4VP onto wool fiber was confirmed by FTIR spectroscopy. The tensile strength of the grafts have been analyzed.     

Synthesis and phase behavior of chiral side‐chain liquid‐crystalline polysiloxanes containing two mesogenic groups

The synthesis of chiral side‐chain liquid‐crystalline polysiloxanes containing both cholesteryl undecylenate (M_I) and 4‐allyloxy‐benzoyl‐4‐(S‐2‐ethylhexanoyl) p‐benzenediol bisate (M_II) mesogenic side groups was examined. The chemical structures of the obtained monomers and polymers were confirmed with Fourier transform infrared spectroscopy or ¹H‐NMR techniques. The mesomorphic properties and phase behavior of the synthesized monomers and polymers were investigated with polarizing optical microscopy, differential scanning calorimetry, and thermogravimetric analysis (TGA). Copolymers IIP–IVP revealed a smectic‐A phase, and VP and VIP revealed a smectic‐A phase and a cholesteric phase. The experimental results demonstrated that the glass‐transition temperature, the clearing‐point temperature, and the mesomorphic temperature range of IIP–VIP increased with an increase in the concentration of mesogenic M_I units. TGA showed that the temperatures at which 5% mass losses occurred were greater than 300°C for all the polymers. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 2670–2676, 2002     

Structure and properties of polyimide‐g‐nylon 6 and nylon 6‐b‐polyimide‐b‐nylon 6 copolymers

Polyimide‐g‐nylon 6 copolymers were prepared by the polymerization of phenyl 3,5‐diaminobenzoate with several diamines and dianhydrides with a one‐step method. The polyimides containing pendant ester moieties were then used as activators for the anionic polymerization of molten ε‐caprolactam. Nylon 6‐b‐polyimide‐b‐nylon 6 copolymers were prepared by the use of phenyl 4‐aminobenzoate as an end‐capping agent in the preparation of a series of imide oligomers. The oligomers were then used to activate the anionic polymerization of ε‐caprolactam. In both the graft and copolymer syntheses, the phenyl ester groups reacted quickly with caprolactam anions at 120°C to generate N‐acyllactam moieties, which activated the anionic polymerization. All the block copolymers had higher moduli and tensile strengths than those of nylon 6. However, their elongations at break were much lower. The graft copolymers based on 2,2′‐bis[4‐(3,4‐dicarboxyphenoxy)phenyl]propane dianhydride and 2,2′‐bis[4‐(4‐aminophenoxy)phenyl]propane displayed elongations comparable to that of nylon 6 and the highest moduli and tensile strengths of all the copolymers. The thermal stability, moisture resistance, and impact strength were dramatically increased by the incorporation of only 5 wt % polyimide into both the graft and block copolymers. The graft and block copolymers also exhibited improved melt processability. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 300–308, 2006     

Mechanical and thermal properties of glass bead–filled nylon‐6

The mechanical and thermal properties of glass bead–filled nylon‐6 were studied by dynamic mechanical analysis (DMA), tensile testing, Izod impact, thermogravimetric analysis (TGA), and differential scanning calorimetry (DSC) tests. DMA results showed that the incorporation of glass beads could lead to a substantial increase of the glass‐transition temperature (T_g) of the blend, indicating that there existed strong interaction between glass beads and the nylon‐6 matrix. Results of further calculation revealed that the average interaction between glass beads and the nylon‐6 matrix deceased with increasing glass bead content as a result of the coalescence of glass beads. This conclusion was supported by SEM observations. Impact testing revealed that the notch Izod impact strength of nylon‐6/glass bead blends substantially decreased with increasing glass bead content. Moreover, static tensile measurements implied that the Young's modulus of the nylon‐6/glass bead blends increased considerably, whereas the tensile strength clearly decreased with increasing glass bead content. Finally, TGA and DSC measurements indicated that the thermal stability of the blend was obviously improved by incorporation of glass beads, whereas the melting behavior of the nylon‐6 remained relatively unchanged with increasing glass bead content. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 1885–1890, 2004     

Preparation,characterization, and thermal properties of polystyrene‐block‐quaternized poly(4‐vinylpyridine)/Montmorillonite nanocomposites

Polystyrene‐block‐poly(4‐vinylpyridine) (PS‐b‐P4VP) was synthesized by two steps of reversible addition‐fragmentation transfer (RAFT) polymerization of styrene (St) and 4‐vinylpyridine (4VP) successively. After P4VP block was quaternized with CH₃I, PS‐b‐quaternized P4VP/montmorillonite (PS‐b‐QP4VP/MMT) nanocomposites were prepared by cationic exchange reactions of quaternary ammonium ion in the PS‐b‐QP4VP with ions in MMT. The results obtained from X‐ray diffraction (XRD) and transmission electron microscopy (TEM) images demonstrate that the block copolymer/MMT nanocomposites are of intercalated and exfoliated structures, and also a small amount of silicates' layers remained in the original structure; differential scanning calorimetry (DSC) and thermal gravimetric analysis (TGA) results show that the nanocomposites displayed higher glass transition temperature (T_g) and higher thermal stability than that of the corresponding copolymers. The blending of PS‐b‐QP4VP/MMT with commercial PS makes MMT to be further separated, and the MMT was homogeneously dispersed in the polymer matrix. The enhancement of thermal stability of PS/PS‐b‐QP4VP/MMT is about 20°C in comparison with commercial PS. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102:1950–1958, 2006     

The phase behavior and thermal stability of blends of poly(styrene‐co‐methacrylic acid)/poly(styrene‐co‐ 4‐vinylpyridine)

The hydrogen bonding and miscibility behaviors of poly(styrene‐co‐methacrylic acid) (PSMA20) containing 20% of methacrylic acid with copolymers of poly(styrene‐co‐4‐vinylpyridine) (PS4VP) containing 5, 15, 30, 40, and 50%, respectively, of 4‐vinylpyridine were investigated by differential scanning calorimetry, thermogravimetric analysis (TGA), and Fourier transform infrared spectroscopy (FTIR). It was shown that all the blends have a single glass transition over the entire composition range. The obtained T_gs of PSMA20/PS4VP blends containing an excess amount of PS4VP, above 15% of 4VP in the copolymer, were found to be significantly higher than those observed for each individual component of the mixture, indicating that these blends are able to form interpolymer complexes. The FTIR study reveals presence of intermolecular hydrogen‐bonding interaction between vinylpyridine nitrogen atom and the hydroxyl of MMA group and intensifies when the amount of 4VP is increased in PS4VP copolymers. A new band characterizing these interactions at 1724 cm⁻¹ was observed. In addition, the quantitative FTIR study carried out for PSMA20/PS4VP blends was also performed for the methacrylic acid and 4‐vinylpyridine functional groups. The TGA study confirmed that the thermal stability of these blends was clearly improved. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Study on synthesis and morphology control of poly(4‐vinylpyridine‐co‐butyl acrylate)/poly(styrene‐co‐butyl acrylate) composite microspheres

Monodispersed crosslinked cationic poly(4‐vinylpyridine‐co‐butyl acrylate) [P(4VP‐BA)] seed latexes were prepared by soapless emulsion polymerization, using 2,2′‐azobismethyl(propionamidine)dihydrochloride (V₅₀) as an initiator and divinylbenzene (DVB) or ethylene glycol dimethacrylate (EGDMA) as a crosslinker. The optimum condition to obtain monodispersed stable latex was investigated. It was found that the colloidal stability of the P4VP latex can be improved by adding an adequate amount of BA (BA/4VP = 1/4, w/w), and adopting a semicontinuous monomer feed mode. Subsequently, poly(4‐vinylpyridine‐co‐butyl acrylate)/Poly(styrene‐co‐butyl acrylate) [P(4VP‐BA)/P(ST‐BA)] composite microspheres were synthesized by seeded polymerization, using the above latex as a seed and a mixture of ST and BA as the second‐stage monomers. The effects of the type of crosslinker, the degree of crosslinking, and the initiators (AIBN and V₅₀) on the morphology of final composite particles are discussed in detail. It was found that P(4VP‐BA)/P(ST‐BA) composite microspheres were always surrounded by a PST‐rich shell when V₅₀ was used as initiator, while sandwich‐like or popcorn‐like composite particles were produced when AIBN was employed. This is because the polarity of the polymer chains with AIBN fragments is lower than for the polymer with V₅₀ fragments, hence leading to higher interfacial tension between the second‐stage PST‐rich polymer and the aqueous phase, and between PST‐rich polymer and P4VP‐rich seed polymer. As a result, the seed cannot be engulfed by the PST‐rich polymer. Furthermore, the decrease of T_g of the second‐stage polymer promoted phase separation between the seeds and the PST‐rich polymer: sandwich‐like particles formed more preferably than popcorn‐like particles. It is important knowledge that various morphologies different from PST‐rich core/P4VP‐rich shell morphology, can be obtained only by changing the initiator, considering P4VP is much more hydrophilic than PST. The zeta potential of composite particles initiated by AIBN in seeded polymerization shifted from a positive to a negative charge. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 1190–1203, 2002     

Kinetics of the solid‐state polymerization of nylon‐6

The kinetics of the thermally induced solid‐state polymerization (SSP) of nylon‐6 were examined in both a fixed‐bed reactor and a rotary reactor. Factors such as the regulator content, the reaction temperature and time, the particle size, the type and geometry of the nylon‐6 prepolymer, the nitrogen gas flow rate, the water content of the nitrogen gas flow, and the polymerization process were studied. The results showed that the regulator content, the reaction temperature and time, and the particle size were the primary factors, and that the others were negligible. Moreover, the SSP rate and number‐average molecular weight (M_n) increased with increasing reaction temperature and time and decreasing particle size. The SSP rate and M_n had maximum values with increasing regulator content in an experimental range of 0.03–0.07 wt %. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 616–621, 2002; DOI 10.1002/app.10341     

Surface modification of nylon‐6 fibers for medical applications

Hydroxyethylmethacrylate (HEMA) is considered to be one of the important vinyl monomers. The ability of polyhydroxyethyl‐methacylate (PHEMA) graft sites to consecutive chemical modification makes the use of nylon‐6 fibers grafted with PHEMA a feasible bed for immobilization of a wide range of biologically active reagents, specially enzymes, drugs, cells, and immunadsorbents. Stemming from the above discussions, in this article, the graft copolymerization of HEMA onto modified nylon‐6 fibers containing Polydiallyldimethylammonium chloride (PDADMAC) in the presence of Cu²⁺–K₂S₂O₈ as a redox initiating system was carried out, with very high rate and almost without homopolymer formation. The factors affecting the grafting reaction (monomer, K₂S₂O₈ and cupric ion concentrations, the amount of PDADMAC as well as the reaction temperature) were studied. Kinetic investigation revealed that the rate of grafting (R_p) of HEMA onto modified nylon‐6 fibers is proportional to [HEMA]¹, [CuSO₄.5H₂O] ^0.7, [PDADMAC]^0.4, and [K₂S₂O₈]^1.4. The overall activation energy was calculated (71 KJ/mol). The fine structure, surface topography, thermal and electrical properties of parent and grafted nylon‐6 fibers were investigated. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 3788–3796, 2007     

Graft copolymerization of glycidylmethacrylate onto modified nylon‐6 fibers

The graft copolymerization of glycidylmethacrylate (GMA) onto modified nylon‐6 fibers containing polydiallyldimethylammonium chloride (PDADMAC) groups in the presence of (Cu ²⁺–K₂S₂O₈) as a redox initiating system was carried out, with very high extent and almost without homopolymer formation. The mechanism of the graft polymerization induced by this system was suggested. The rate of grafting was determined by varying the monomer, K₂S₂O₈, and cupric ion concentrations as well as the amount of PDADMAC. The kinetic investigation revealed that the rate of grafting (Rp) of GMA onto modified nylon‐6 fibers is proportional to [GMA]^1.83, [CuSO₄·5H₂O]^0.46, [PDADMAC]^0.4, and [K₂S₂O₈]^1.43. The overall activation energy was 134.7 kJ/mol. The fine structure and thermal properties of the grafted nylon‐6 fibers were investigated. investigated. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 613–618, 2006     

Distribution and diffusion coefficients of NaCl in polyamide (nylon‐6,6 and polyxylyleneadipamide) membranes

Thin membranes of an aliphatic polyamide (nylon‐6,6) and an aromatic polyamide (polyxylyleneadipamide) (PXAP) were prepared, and their distribution (K) and overall diffusion (D) coefficients of sodium chloride were measured with the unsteady‐state and steady‐state dialysis method. The overall diffusion coefficients at a zero concentration [D⁽⁰⁾] of sodium chloride for nylon‐6,6 and PXAP were 1.3–0.8 μm²/s (from 2 min of interfacial polymerization to 4 min) and 0.078, respectively. D⁽⁰⁾ for PXAP was about 3 times greater than that of a cellulose acetate (CA) membrane (0.024 μm²/s). The K values for nylon‐6,6 and PXAP were 0.7–0.5 from 2 to 4 min and 0.05, respectively. K for PXAP was almost the same as K for CA (0.06). A two‐part (dense and porous) model of the membrane structure was applied to obtain D_d (the diffusion coefficient in the dense part of the membrane) and D_p (the diffusion coefficient in the porous part of the membrane) for CA, PXAP, and nylon‐6,6 thin membranes. The values of D_d were almost the same for both nylon‐6,6 and PXAP (0.05–0.061 μm²/s) and about 10 times greater than the value for the CA membrane (5.6 × 10^?3 μm²/s). D_p for PXAP was almost the same as D_p for CA. However, D_p for the nylon‐6,6 membrane was 10–16 times greater than D_p for the PXAP membrane. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 2605–2612, 2002     

Structure and thermal behavior of nylon‐6/polytetrahydrofuran triblock copolymers obtained via anionic polymerization

The structure, crystallization, and phase behavior of nylon6‐b‐polytetrahydrofuran‐b‐nylon6 triblock copolymers synthesized via activated anionic polymerization have been studied. The composition, molecular weight of polytetrahydrofuran (PTHF) soft block, and type of polymeric activators (PACs) have been varied. Differential Scanning Calorimetry (DSC), Wide‐Angle X‐ray Diffraction (WAXD), Transmission Electron Microscopy (TEM), and Polarized Light Microscopy (PLM) experiments have revealed that in triblock copolymers only the nylon‐6 component crystallizes while PTHF segments are amorphous. The soft blocks do not alter the spherulitic crystalline structure of nylon‐6 and hard blocks crystallize in the α‐modification. The degree of crystallinity decreases with increasing PTHF concentration. The phase behavior has been investigated by Dynamic Mechanical Thermal Analysis (DMTA). Two different glass transition temperatures (T_g) for all samples have been observed. This indicates that nylon‐6 and PTHF segments are not molecularly miscible and the copolymers are microphase separated. The mechanical properties of the copolymers synthesized have been evaluated. Nylon‐6 copolymers with soft block concentrations up to 10 w/w %, exhibit improved notched impact strength in comparison to the nylon‐6 homopolymer, retaining relatively high hardness and tensile strength. All copolymers possess low water absorption and good thermal stability. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 1448–1456, 2002; DOI 10.1002/app.10448     

The kinetics of the thermal decomposition of poly(3‐hydroxybutyrate) and maleated poly(3‐hydroxybutyrate)

The thermal decomposition mechanism of maleated poly(3‐hydroxybutyrate) (PHB) was investigated by FTIR and ¹H NMR. The results of experiments showed that the random chain scission of maleated PHB obeyed the six‐membered ring ester decomposition process. The thermal decomposition behavior of PHB and maleated PHB with different graft degree were studied by thermogravimetry (TGA) using various heating‐up rates. The thermal stability of maleated PHB was evidently better than that of PHB. With increase in graft degree, the thermal decomposition temperature of maleated PHB gradually increased and then declined. Activation energy E_a as a kinetic parameter of thermal decomposition was estimated by the Flynn‐Wall‐Ozawa and Kissinger methods, respectively. It could be seen that approximately equal values of activation energy were obtained by both methods. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 1789–1796, 2002; DOI 10.1002/app.10463     

Synthesis of poly(aryl ether sulfone)‐graft‐polystyrene and poly(aryl ether sulfone)‐graft‐[polystyrene‐block‐poly(methyl methacrylate)] through atom transfer radical polymerization

A new graft copolymers poly(aryl ether sulfone)‐graft‐polystyrene (PSF‐g‐PS) and poly(aryl ether sulfone)‐graft‐[polystyrene‐block‐poly(methyl methacrylate)] (PSF‐g‐(PS‐b‐PMMA)) were successfully prepared via atom transfer radical polymerisation (ATRP) catalyzed by FeCl₂/isophthalic acid in N,N‐dimethyl formamide. The products were characterized by GPC, DSC, IR, TGA and NMR. The characterization data indicated that the graft copolymerization was accomplished via conventional ATRP mechanism. The effect of chloride content of the macroinitiator on the graft copolymerization was investigated. Only one glass transition temperature (T_g) was detected by DSC for the graft copolymer PSF‐g‐PS and two glass transition temperatures were observed in the DSC curve of PSF‐g‐(PS‐b‐PMMA). The presence of PSF in PSF‐b‐PS or PSF‐g‐(PS‐b‐PMMA) was found to improve thermal stabilities. © 2002 Society of Chemical Industry     

Synthesis of novel polyurethanes containing dioxybenzylidenecyanoacetate,as non‐linear optical chromophores and their properties

Methyl 3,4‐di‐(2′‐hydroxyethoxy)benzylidenecyanoacetate (3) was prepared by hydrolysis of methyl 3,4‐di‐(2′‐vinyloxyethoxy)benzylidenecyanoacetate (2). Diol 3 was condensed with 2,4‐toluenediisocyanate, 3,3′‐dimethoxy‐4,4′‐biphenylenediisocyanate, and 1,6‐hexamethylenediisocyanate to yield polyurethanes 4, 5 and 6 containing the non‐linear optical (NLO) chromophore 3,4‐dioxybenzylidenecyanoacetate. The resulting polyurethanes 4–6 were soluble in common organic solvents such as acetone and DMF. T_g values of the polymers obtained from DSC thermograms were in the range 80–102 °C. Polymers 4–6 showed thermal stability up to 300 °C in TGA thermograms, and electro‐optic coefficients (r₃₃) of the poled polymer films were in the range 10–12 pm V^?1 at 633 nm, which are acceptable for NLO device applications. © 2002 Society of Chemical Industry     

Dyeing mechanism and model of nylon 6 fiber dyeing in low‐temperature hydrogen peroxide–glyoxal redox system

This article reports the results of a study of nylon 6 fiber dyed in a low‐temperature hydrogen peroxide–glyoxal redox system. It was expected that the dyed fiber would have better dye fastness and higher economic value than would conventional fiber. In addition, this article presents the proposed mechanism for and model of a free‐radical dyeing system as well as a derived theoretical equation. From the experimental results, it was found that formation of covalent bonds by the coupling of the dye and the fiber radical in free‐radical dyeing was only 25%–40%, whereas with the conventional type of ionic dyeing, it was almost 60%–75%. Because the initiation efficiency of free‐radical formation is affected by many factors, such as the pH of the dye bath and the concentrations of the oxidant and reductant, the aims of this study were to investigate the formation of free radicals and the effects on dye uptake of the concentrations of dye, oxidant, and reductant and of the fiber amine end group. In addition, the dyeing properties of dyed fiber were investigated, and the dyeing order and rate constant of the rate equation were evaluated from the experimental data. From the experimental results, the following conclusions were drawn. (1) The hydrogen peroxide–glyoxal redox system produced many free radicals in the dye bath as temperature reached 70°C. (2) The amine end group in the nylon fiber was the main site of ionic and covalent bonding between nylon 6 fiber and dye. (3) The proposed model of free‐radical dyeing showed, from the fit of the experimental data into the equation and the evaluation of the equation parameters, that the order fit the theoretical value well, with the rate constant dependent on the dyeing conditions; at pH = 3, it could match the equation's best (rate equation of the proposed model: d[D]_R/dt = k_A[GO]¹[H₂O]^m[D]^1/2[F]^1/2). (4) The optimum dyeing conditions in the hydrogen peroxide–glyoxal redox system were: [H₂O₂] = 0.15–0.20M, [glyoxal] = 0.07–0.10M, pH = 3, dyeing temperature = 70°C, and dyeing time = 45–50 min. (5) The redox dyeing system had better dye fastness than did the conventional system. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 4197–4207, 2006     

Radiation‐induced graft copolymerization of 2‐vinylpyridine and styrene onto isotactic polypropylene fiber

Isotactic polypropylene fiber (IPP) was graft‐copolymerized using 2‐vinyl pyridine (2‐VP) and styrene (sty) as the monomers by the mutual irradiation method in air. The percentage of grafting was determined as a function of various reaction parameters and it was found that the maximum grafting of 2‐VP (114%) and sty (76%) was obtained at an optimum dose of 1.08 × 10⁴ and 0.64 × 10⁴ Gy using 1.8 × 10⁻² mol of 2‐VP and 4.3 × 10⁻² mol of sty, respectively. The graft copolymers were characterized by differential scanning calorimetric analysis and isolation of the grafted chains from the grafted iPP samples. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 73: 2959–2969, 1999     

Effects of maleated styrene–(ethylene‐co‐butene)–styrene on compatibilization and properties of nylon‐12,12/nylon‐6 blends

Effects of a maleated triblock copolymer of styrene–(ethylene‐co‐butene)–styrene (SEBS‐g‐MA) on compatibilization and mechanical properties of nylon‐12,12/nylon‐6 blends were investigated. The results showed that addition of SEBS‐g‐MA could improve the compatibility between nylon‐12,12 and nylon‐6. Nylon‐12,12 could disperse very well in nylon‐6 matrix, although the dispersion of nylon‐6 was poor when nylon‐6 was the dispersed phase. At a fixed nylon‐12,12/nylon‐6 ratio of 30/70, supertoughness was achieved with addition of 15% SEBS‐g‐MA in weight. Scanning electron microscopy of the impact‐fractured surface indicated that cavitation and matrix shear yielding were the predominant mechanisms of impact energy dissipation. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 1446–1453, 2004     

Properties of high‐temperature drilling fluids incorporating disodium itaconate/acrylamide/sodium 2‐acrylamido‐2‐methylpropanesulfonate terpolymers as fluid‐loss reducers

The terpolymer of disodium itaconate (DIA), acrylamide (AM) and sodium 2‐acrylamido‐2‐methyl‐1‐propane sulfonate (SAMPS) was synthesized through free‐radical polymerization, and characterized using FTIR and TGA methods. The IR spectra of DIA‐AM‐SAMPS terpolymer confirmed that there was no olefinic band at 1635–1620 cm^?1, while the TGA results revealed that the terpolymer was of higher thermal stability than the SAMPS homopolymer. The filtrate volume reduced with increase of the terpolymer concentration before or after the aging test. The rheology properties of both fresh‐water mud and salt‐water mud were improved by DIA‐AM‐SAMPS terpolymer, and apparent viscosity (η_a); plastic viscosity (η_b) and yield point (τ₀) of salt‐water mud reached the smallest values at 1.2% of the terpolymer concentration after the aging test. The particle size data demonstrated that only a small change of the clay particle size occurred before and after the aging test at 220°C. This further confirmed the thermal stability of the terpolymer–clay dispersion from another point of view. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 3068–3075, 2002; DOI 10.1002/app.2335