Synthesis of new open‐chain alkoxyamines and their evaluation for nitroxide‐mediated radical polymerization

New readily available open‐chain alkoxyamines have been synthesized and evaluated as unimolecular initiators for nitroxide‐mediated radical polymerization of styrene and n‐butyl acrylate. The observed moderate control of polymerization is explained by the low thermostability of the parent nitroxide. Copyright © 2004 Society of Chemical Industry     

Well‐defined polymers containing 1,3‐dichloro‐tetra‐n‐butyl‐distannoxane moiety: Synthesis,mechanism, and applications in catalysis

A series of well‐defined different chain lengths polymers, which contain the organometallic 1,3‐dichloro‐tetra‐n‐butyl‐distannoxane core in the main chain, was obtained in one‐pot via a novel 1,3‐dichloro‐tetra‐n‐butyl‐distannoxane (complex A )/azobisisobutyronitrile (AIBN) initiating system used in reverse atom transfer radical polymerization of styrene in different concentrations. The introduction of organotin complex A was supported by ¹H‐NMR, ¹³C–NMR, and the Inductive Coupled Plasma Emission Spectrometer analysis of the organotin‐containing polymer. Moreover, the mechanism of polymerization was investigated by changing the ratio of complex A to AIBN. It was concluded that the complex A not only acted as an important part of the initiator system but also introduced the functional organometallic group into the polymer chain. Additionally, the organotin‐containing polymer could be used as catalyst for esterification, and the reaction products' conversion could reach high up to 99% and does not decrease after four successive cycles. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Towards a one‐pot synthesis of a polystyrene–PMMA block copolymer via atom‐transfer radical polymerization

The solution atom‐transfer radical copolymerization of styrene and methyl methacrylate in butyl acetate at 110 °C in the presence of Cu(II) bromide and 2,2′‐bipyride was investigated. Polystyrene was polymerized by atom‐transfer radical polymerization using benzyl bromide as initiator and MMA was then added to the system. Block copolymers were formed when MMA was added at ≤90% styrene conversion. Molecular weight distributions (M_w/M_n) of the block copolymers were ≤1.5. The possibility of end‐capping the polystyrene precursor as a means of improving its initiating efficiency towards MMA was also investigated but did not improve the system. © 2002 Society of Chemical Industry     

A comprehensive kinetic model for high‐temperature free radical production of styrene/methacrylate/acrylate resins

n‐Butyl methacrylate/styrene/n‐butyl acrylate (BMA/ST/BA) high‐temperature starved‐feed solution semibatch copolymerization and terpolymerization experiments with varying monomer feed composition, final polymer content, monomer feed time, and reaction temperature were carried out. A comprehensive mechanistic terpolymerization model implemented in PREDICI includes methacrylate depropagation, acrylate backbiting, chain scission, and macromonomer propagation, as well as penultimate chain‐growth and termination kinetics. The generality of the model was verified by comparison with terpolymerization data sets from two laboratories that demonstrate the impact of high‐temperature secondary reactions on polymerization rate and polymer molecular weight. © 2010 American Institute of Chemical Engineers AIChE J, 2011     

Synthesis and reactivity of functionalized alkoxyamine initiators for nitroxide‐mediated radical polymerization of styrene

The synthesis and examination of different functionalized (2,2,6,6‐tetramethyl‐1‐piperidinyloxy free radical) TEMPO‐containing alkoxyamine initiators for nitroxide‐mediated radical polymerization of styrene are reported. Initiators with ester and carbonate functional groups were synthesized by a low‐temperature radical‐abstraction reaction of the functionalized ethylbenzene in the presence of TEMPO to introduce the functional groups onto the initiating chain‐end of polystyrene. An initiator with two alkoxyamine groups symmetrically located at each end of a carbonate bond was also synthesized and used for nitroxide‐mediated styrene polymerization. Styrene polymerization using these initiators followed first‐order kinetics up to approximately 60 min at 140 °C or 30% monomer conversion. Alkoxyamines bearing an acetoxy or tert‐butylcarbonate group at the p‐position of 1‐(2,2,6,6‐tetramethyl‐1‐piperidinyloxy)ethylbenzene behave in a similar way to the unfunctionalized initiator. With an initiator containing two alkoxyamine groups, the resulting polymer molecular weight was twice that of the polymer obtained from initiators with only one alkoxyamine group, as expected from propagation from both chain‐ends. Upon hydrolysis of the carbonate bond, it was revealed that equivalent polymer chain growth occurred from each alkoxyamine site in the difunctional initiator. Copyright © 2003 Society of Chemical Industry     

Two‐dimensional NMR studies of styrene/n‐butyl acrylate copolymers synthesized by atom transfer radical polymerization

Copolymers of styrene and n‐butyl acrylate were prepared by atom transfer radical polymerization (ATRP) using CuBr/N,N,N′,N′,N″‐pentamethyl‐diethylenetriamine as catalyst and Methyl 2‐bromopropionate as initiator. The polydispersity of the copolymers is quite low (1.1–1.3). ¹³C {¹H} NMR spectra of these copolymers show that the methylene and methine signals of the main chain are compositional sensitive and highly overlapped. Even the distortionless enhancement by polarization transfer (DEPT) was not able to assign the complex and overlapping signals. Assignments of the various resonance signals were done with the help of heteronuclear single quantum coherence (HSQC), total correlation spectroscopy (TOCSY), and heteronuclear multiple bond correlation (HMBC) experiments. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci, 2006     

Design and Synthesis of Mechano‐Responsive Color‐Changing Thermoplastic Elastomer Based on Poly(n‐Butyl Acrylate)–Spiropyran‐Polystyrene Comb‐Structured Graft Copolymers

Colorimetric mechanophores like spiropyran (SP) represent an emerging type of interesting signal molecule that can be incorporated into polymers or other materials as a stress transducer. In this work, a new type of spiropyran‐containing inimer molecule MA‐SP‐Br are designed and synthesized, which is incorporated into polybutylacrylate (PBA) chains through reversible addition‐fragmentation chain transfer (RAFT) copolymerization with n‐butyl acrylate (BA). PBA‐SP‐Br is then used as a macro‐initiator to graft polystyrene (PS) side chains from the PBA backbone through atom transfer radical polymerization (ATRP) of styrene. The resulting comb‐structured graft copolymer PBA‐SP‐PS contains 0.15–0.34% SP and exhibits a characteristic feature of thermoplastic elastomers. Under uniaxial stretch, the materials possess an excellent mechano‐responsivity and change color at strains as low as about 14%.     

A Synthetic Approach to Star‐Like Polymers of Styrene and Butyl Acrylate by Linking Reactions using Functionalized Methacrylates

Summary: Coupling reactions between terminal functionalized polymer chains were chosen for the synthesis of star‐like polymers consisting of polystyrene and polystyrene‐block‐poly[styrene‐co‐(butyl acrylate)] arms. For the preparation of terminal functionalized polymer chains a side reaction of the 2,2,6,6‐tetramethylpiperidine‐N‐oxyl (TEMPO) mediated free radical polymerization of methacrylates could be used successfully to convert TEMPO terminated polymers into end functionalized polymers. The number of functionalized monomer units attached to the polymer chain is directly related to the TEMPO concentration during this reaction. Different polystyrenes and polystyrene‐block‐poly[styrene‐co‐(butyl acrylate)] block copolymers were functionalized with a variable number of epoxide and alcohol groups at the chain end. For the determination of the optimal reaction parameters for the coupling reactions between these polymer chains, epoxy functionalized polystyrenes were converted with hydroxy functionalized polystyrenes under basic and acidic conditions. By activation with sodium hydride or boron trifluoride star‐like polymers were synthesized under mild conditions. The transfer of the reaction conditions to coupling reactions between end functionalized polystyrene‐block‐poly[styrene‐co‐(butyl acrylate)] copolymers showed that star‐like polymers with more than 12 arms were formed using boron trifluoride as activating agent.

     

Kinetics of atom transfer radical polymerization of crosslinkable terpolymer P(MMA‐BA‐HEMA)

A crosslinkable terpolymer P(MMA‐BA‐HEMA) was prepared by atom transfer radical copolymerization of 2‐hydroxyethyl methacrylate, methyl methacrylate and butyl acrylate. The structure of the terpolymer was characterized by ¹H NMR and gel permeation chromatography. The effects on the polymerization of ligand, initiator, solvent, CuCl₂ added in the initial stage and reaction temperature were investigated. The optimal reaction conditions were ethyl 2‐bromopropionate as initiator, CuCl/PMDETA as catalyst, cyclohexanone as solvent, catalyst/ligand = 1:1.5, [M]₀:[I]₀ = 200:1 and temperature 70 °C. The reaction followed first‐order kinetics with respect to monomer concentration, indicating the best control over the polymerization process, a constant concentration of the propagating radical during the polymerization, efficient control over M_n of the polymer and low polydispersity (M_w/M_n < 1.3). © 2013 Society of Chemical Industry     

Morphologies of polybutylacrylate/poly(styrene‐co‐methyl methacrylate) latex prepared by starved emulsion polymerization Part I. Thermodynamics equilibrium morphology

Heterogeneous latexes were prepared by a semicontinuous seeded emulsion polymerization process under monomer starved conditions at 80 °C using potassium persulfate as the initiator and sodium dodecyl sulfate as the emulsifier. Poly(butyl acrylate) latexes were used as seeds. The second‐stage polymer was poly(styrene‐co‐methyl methacrylate). By varying the amounts of methyl methacrylate (MMA) in the second‐stage copolymer, the polarity of the copolymer phase could be controlled. Phase separation towards the thermodynamic equilibrium morphology was accelerated either by ageing the composite latex at 80 °C or by adding a chain‐transfer agent during polymerization. The morphologies of the latex particles were examined by transmission electron microscopy (TEM). The morphology distributions of latex particles were described by a statistical method. It was found that the latex particles displayed different equilibrium morphologies depending on the composition of the second‐stage copolymers. This series of equilibrium morphologies of [poly(butyl acrylate)/poly(styrene‐co‐methyl methacrylate)] (PBA/P(St‐co‐MMA)) system provides experimental verification for quantitative simulation. Under limiting conditions, the equilibrium morphologies of PBA/P(St‐co‐MMA) were predicted according to the minimum surface free energy change principle. The particle morphology observed by TEM was in good agreement with the predictions of the thermodynamic model. Therefore, the morphology theory for homopolymer/homopolymer composite systems was extended to homopolymer/copolymer systems. © 2002 Society of Chemical Industry     

Free‐radical terpolymerization of n‐butyl acrylate/butyl methacrylate/d‐limonene

d ‐Limonene (Lim) is a renewable monoterpene derived from citrus fruit peels. We investigated it for use as part of a more sustainable polymer formulation. The bulk free‐radical terpolymerization of n‐butyl acrylate (BA)/butyl methacrylate (BMA)/Lim was carried out at 80°C with benzoyl peroxide as the initiator. The terpolymerization was studied at various initial BA/BMA/Lim molar ratios, and the products were characterized for conversion, terpolymer composition, molecular weight, and glass‐transition temperature. Lim was observed to undergo a significant degradative chain‐transfer reaction, which greatly influenced the polymerization kinetics. The rate of polymerization, final conversion, and polymer molecular weight were all significantly reduced because of the presence of Lim. Nonetheless, polymers with relatively high weight‐average molecular weights (20,000–120,000 Da) were produced. The terpolymer composition was well predicted with the reactivity ratios estimated for each of the three copolymer subsystems. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42821.     

Atom transfer radical polymerization grafting of highly functionalized polystyrene and poly(4‐methylstyrene) macroinitiators with tert‐butyl acrylate

Two monodisperse graft copolymers, poly(4‐methylstyrene)‐graft‐poly(tert‐butyl acrylate) [number‐average molecular weight (M_n) = 37,500, weight‐average molecular weight/number‐average molecular weight (M_w/M_n) = 1.12] and polystyrene‐graft‐poly(tert‐butyl acrylate) (M_n = 72,800, M_w/M_n = 1.12), were prepared by the atom transfer radical polymerization of tert‐butyl acrylate catalyzed with Cu(I) halides. As macroinitiators, poly{(4‐methylstyrene)‐co‐[(4‐bromomethyl)styrene]} and poly{styrene‐co‐[4‐(1‐(2‐bromopropionyloxy)ethyl)styrene]}, carrying 40% of the bromoalkyl functionalities along the chain, were used. The dependencies of molecular parameters on monomer conversion fulfilled the criteria for controlled polymerizations. In contrast, the dependencies of monomer conversion versus time were nonideal; possible causes were examined. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 2930–2936, 2002     

RAFT (Reversible addition–fragmentation chain transfer) crosslinking (co)polymerization of multi‐olefinic monomers to form polymer networks

The use of reversible addition–fragmentation chain transfer (RAFT) crosslinking (co)polymerization of multi‐olefinic monomers to produce three‐dimensional polymer networks is reviewed. We give specific attention to differences between RAFT and conventional processes, differences between RAFT and other forms of reversible deactivation radical polymerization (such as atom transfer radical and nitroxide‐mediated polymerizations) and the dependence of the polymerization process and network properties on RAFT agent structure. This knowledge is important in network optimization for applications as dynamic covalent polymers (in self‐healing polymers), as porous polymer monoliths or gels (used as chromatographic media, flow reactors, controlled release media, drug delivery vehicles and in molecular imprinting) and as coatings. © 2014 Society of Chemical Industry     

Synthesis of well‐defined polystyrene‐graft‐poly(methyl methacrylate)

A well‐defined graft copolymer, polystyrene‐graft‐poly(methyl methacrylate), was synthesized in two steps. In the first step, styrene and p‐vinyl benzene sulfonyl chloride were copolymerized via reversible addition–fragmentation chain transfer polymerization (RAFT) in benzene at 60 °C with 2‐(ethoxycarbonyl)prop‐2‐yl dithiobenzoate as a chain transfer agent and 2,2′‐azobis(isobutyronitrile) as an initiator. In the second step, poly[styrene‐co‐p‐(vinyl benzene sulfonyl chloride)] was used as a macroinitiator for the atom transfer radical polymerization (ATRP) of methyl methacrylate (MMA) in toluene at 80 °C with CuCl as a catalyst and 2,2′‐bipyridine as a ligand. With sulfonyl chloride groups as the initiating sites for the ATRP of MMA, high initiation efficiencies were obtained. Copyright © 2006 Society of Chemical Industry     

单电子转移-蜕化链转移活性自由基细乳液聚合制备PS-b-PBA-b-PS共聚物

以碘仿为引发剂、连二亚硫酸钠/碳酸氢钠为催化体系、十二烷基硫酸钠/十六烷为乳化体系,通过单电子转移-蜕化链转移（SET-DT）活性自由基细乳液聚合合成碘端基化聚丙烯酸丁酯（I-PBA-I）,进而以其为大分子引发剂引发苯乙烯聚合,制备聚苯乙烯-b-聚丙烯酸丁酯-b-聚苯乙烯（PS-b-PBA-b-PS）三嵌段共聚物,并进行共聚物结构和性能表征。发现两个阶段的SET-DT细乳液聚合均具有大的反应速率,碘仿引发剂用量少,可获得高分子量PBA和PS-b-PBA-b-PS共聚物。PS-b-PBA-b-PS共聚物具有微相分离和热塑性弹性体特征,PS质量分数为50%的嵌段共聚物的拉伸强度达9.8 MPa,断裂伸长率为660%。     

Synthesis of graft copolymers. III. Polystyrene‐g‐poly(butyl acrylate)

Polystyrene (PS) chains functionalized with pendant 1,2‐bis(trimethylsilyloxy)tetraphenylethane (TPSE) groups are used as macroinitiators to initiate the polymerization of n‐butyl acrylate (BuA) to synthesize PS‐g‐poly(BuA) (PS‐g‐PBuA) copolymers at 130°C. The TPSE groups are known to function as initers in the polymerization of several vinyl monomers. The homolytic decomposition of TPSE results in a diphenylmethyl (DPM) radical attached to the main chain and a free DPM radical. The former is responsible for the polymerization initiation and the latter momentarily stops the growth of the growing grafts by the formation of a dormant species. Unfortunately, side reactions like the combination between growing grafts take place and the polymerization can only be controlled in a limited range of conversion. The most appropriate conditions for the synthesis of PS‐g‐PBuA are reported to present their potential use as thermoplastic elastomers with relatively controlled structures. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 19–26, 2002     

A Semi‐Batch Process for Nitroxide Mediated Radical Polymerization

Summary: A semi‐batch process using nitroxide mediated polymerization, was explored for the design of low molecular weight solvent‐borne coatings, typical of those used in the automotive industry. While living radical polymerization (LRP) offers many advantages in the control of polymer chain microstructure that may confer important physical and chemical property benefits to coatings, adapting LRP to a semi‐batch process poses significant challenges in the design and operation of the process. Using styrene monomer, various two‐component initiating systems (free radical initiator, 4‐hydroxy‐TEMPO) were studied to understand the effects of different initiators on the course of polymerization. In addition, an alkoxyamine was synthesized and used as the initiating source. The initiators Luperox 7M75 and Luperox 231 give higher polymerization rates and reasonable control over polymerization, while benzoyl peroxide (BPO), Vazo 67, and the alkoxyamine are less effective. The number of polymer chains in the final product is always less than the theoretical value, reflecting poor initiation efficiency, probably resulting from undesirable termination reactions that become important due to the nature of the semi‐batch process. Adding camphorsulfonic acid (CSA) or charging initiator concurrently with monomer during semi‐batch feed, can increase the polymerization rate while maintaining the living character of the polymerization. The copolymerization of styrene and butyl acrylate is also shown to exhibit living character.

Schematic representation of the exchange reaction to produce N‐TEMPO capped polymer chains.     

Radical thermo‐ and sonopolymerization of methyl methacrylate initiated by iodobenzene 1,1‐diacetate

The efficiency of iodobenzene 1,1‐diacetate or (diacetoxyiodo)benzene (DAIB) as a thermo‐ and sono‐initiator of methyl methacrylate (MMA) in radical bulk polymerization is tested. The polymerization kinetics and molecular‐mass characteristics support an assumption for a combined polymerization mechanism including a classical bimolecular termination with chain transfer reaction and iniferter quasi‐living polymerization. In addition to the equilibrium formation and degradation of the ‘dormant’ polymer ends, other possible decomposition reactions of the hypervalent iodine bond are the probable reason for the deviation of this polymerization from the iniferter polymerization mechanism. These reactions bear some similarity to the two‐step addition–fragmentation chain transfer mechanism of controlled radical polymerization. The application of the poly(MMA) obtained as a macroinitiator is evidence of ‘dormant’ chain end formation. © 2001 Society of Chemical Industry     

Emulsion copolymerization of styrene and butyl acrylate by reverse atom transfer radical polymerization

Reverse atom transfer radical copolymerization of styrene (St) and butyl acrylate was carried out in emulsion under normal emulsion conditions, using CuBr₂/bpy complex as catalyst. The effects of surfactant type, initiator type and concentration, and CuBr₂ addition on the system livingness, polymer molecular weight control, and latex stability were examined in detail. It was found that the Polysorbate 80 (Tween 80) and azodiisobutyronitrile gave the best exhibition in this system, polymer samples were got with narrow molecular‐weight dispersity (M_w/M_n = 1.1–1.2) and linear relationships of molecular weight versus monomer conversion, as well as a relatively low polydispersity index (<0.1). Through the GPC and SEM analysis, the polymerization processes under these conditions showed good living/control characteristics relative to the processes under normal emulsion polymerization, although the latex stability was susceptible to the CuBr₂ catalyst. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Copolymerization of styrene with an α‐olefin via atom transfer radical polymerization

This investigation reports the preparation of styrene–α‐olefinic random copolymers, using 1‐octene as an α‐olefin, via atom transfer radical polymerization. Atom transfer radical copolymerization of styrene with 1‐octene was successfully carried out using phenylethyl bromide as initiator and CuBr as catalyst in combination with N, N, N′, N″, N″‐pentamethyldiethylenetriamine as ligand. The copolymers had controlled molecular weight, narrow dispersity and well‐defined end groups with significant 1‐octene incorporation in the polymer. Incorporation of 1‐octene in the copolymers was confirmed using ¹H NMR and matrix‐assisted laser desorption ionization time‐of‐flight mass spectroscopy. An increase in 1‐octene content in the monomer feed led to an increase in the level of incorporation of the α‐olefin in the copolymer. An increase in the concentration of 1‐octene led to a decrease in the rate of polymerization and an increase in dispersity. The glass transition temperature of the copolymer gradually decreased as the incorporation of 1‐octene increased. Copyright © 2011 Society of Chemical Industry