Crystallization of vulcanizates. II. Low‐temperature crystallization as a function of extent of cure for polybutadiene vulcanized with dicumyl peroxide,tetramethylthiuram disulfide, 2‐bisbenzothiazole‐2,2′‐disulfide,and zinc–accelerator complexes

Polybutadiene compounds, vulcanized to various degrees of cure, were crystallized in a density column at ?16°C. The percentage crystallinity of vulcanizates was also determined by differential scanning calorimetry where samples, precooled at a programmed rate, were reheated. Curing with peroxides has little effect on either the rate or the extent of crystallization, except at very high crosslink densities, although the induction period prior to crystallization increases progressively with increased crosslink density. Tetramethylthiuram disulfide (TMTD)/sulfur and 2‐bisbenzothiazole‐2,2′‐disulfide (MBTS)/sulfur vulcanizates, cured for progressively longer periods, were found to have lower densities, a result attributed to an increase in free volume occasioned by the formation of accelerator‐terminated pendent groups on the polymer chain. The induction period for crystallization increases and both the rate and the extent of crystallization decrease with extent of cure. These changes are more marked for MBTS vulcanizates that do not crystallize once a gel has formed. Formulations with zinc stearate develop higher crosslink densities and crystallize to a greater extent on cooling, showing the effect of zinc stearate in the crosslinking of pendent groups. The densities of both zinc dimethyldithiocarbamate [Zn₂(dmtc)₄]– and zinc mercaptobenzothiazole [Zn(mbt)₂]–accelerated sulfur vulcanizates increase with cure time, a result attributed to the formation of ZnS in the compounds. Zn₂(dmtc)₄ compounds crystallize extensively on cooling, pointing to limited main‐chain modification. It is suggested that main‐chain modification in these vulcanizates may comprise cyclic sulfide formation. Zn(mbt)₂ compounds crystallize less readily than Zn₂(dmtc)₄ compounds, but to a greater extent than MBTS/sulfur compounds. The crystallization of the vulcanizates is discussed in terms of vulcanization reactions that give rise to crosslinking with the different formulations used. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 2573–2586, 2001     

Vulcanization of chlorobutyl rubber. III. Reaction mechanisms in compounds containing combinations of zinc dimethyldithiocarbamate,tetramethylthiuram disulfide,sulfur, and ZnO

Poly(isoprene‐co‐isobutylene) (IIR or butyl) and chlorinated poly(isoprene‐co‐isobutylene) (CIIR or chlorobutyl) compounds containing combinations of zinc dimethyldithiocarbamate [Zn₂(dmtc)₄], tetramethylthiuram disulfide (TMTD), sulfur, and ZnO were vulcanized at 150°C, the reaction was stopped at various points, crosslink densities were determined by swelling, and the concentrations of residual curatives and extractable reaction intermediates and products were determined by high‐performance liquid chromatography and atomic absorption (ZnCl₂). In compounds that did not contain zinc, CIIR crosslinked more slowly than IIR and crosslinking could be explained by the same mechanism as applies to the vulcanization to highly unsaturated rubbers like polyisoprene. In zinc containing compounds, CIIR crosslinked faster because of dehydrohalogenation reactions that led to carbon–carbon crosslinks. As found with ZnO/ZnCl₂ formulations, both ZnCl₂ and conjugated diene butyl are essential precursors to crosslink formation. Zn₂(dmtc)₄ can trap HCl, thus preventing reversion and may also initiate dehydrohalogenation. When the equilibrium crosslink density is reached, 50% of the chlorine originally present in the rubber is extractable as ZnCl₂ and the remainder as dimethylthiocarbamic acid chloride. A mechanism to account for dehydrochlorination and crosslinking in the presence of Zn₂(dmtc)₄ is presented. In compounds with sulfur, crosslinking occurs via accelerated sulfur vulcanization and chlorine abstraction, leading to higher crosslink densities than is achieved with either curative system on its own. Carbon–carbon crosslinks predominate, the slower, accelerated sulfur reaction, making a lesser contribution to the overall reaction. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 1309–1316, 2001     

Dimethylammonium dimethyldithiocarbamate‐accelerated sulfur vulcanization. II. Vulcanization of rubbers and model compound 2,3‐dimethyl‐2‐butene

Rubber and model compound 2,3‐dimethyl‐2‐butene were vulcanized for various times with dimethylammonium dimethyldithiocarbamate [(dma)dmtc]‐accelerated sulfur formulations in the absence of ZnO. Model compound systems were analyzed by HPLC, and no reaction intermediates containing pendent groups were found. Crosslinked sulfides, characterized by ¹H‐NMR, were found to be essentially bis(alkenyl). Residual curatives were extracted from rubber compounds vulcanized for various times and analyzed by HPLC. Compounds, cured to various crosslink densities, were found to crystallize readily in a density column at subambient temperatures. This supports evidence from model compound systems that pendent groups are largely absent from vulcanizates. It is suggested that a reaction mechanism, similar to that applicable to zinc dimethyldithiocarbamate‐accelerated sulfur vulcanization, may be applicable with (dma)dmtc accelerated formulations. Very limited crosslinking occurred on heating compounds under vacuum, and this can be attributed largely to the rapid loss of (dma)dmtc from rubber at elevated temperatures. However, the slower rate of crystallization on cooling of the gels, compared to the rate in press‐cured vulcanizates of similar crosslink density, was interpreted as evidence that some pendent groups did form during heating with (dma)dmtc/sulfur. Crosslinking of such pendent groups may be inhibited by the loss of (dma)dmtc, that, like zinc dimethyldithiocarbamate, may catalyze their crosslinking, and/or to the loss under vacuum of dimethyldithiocarbamic acid that would form thiol pendent groups that would rapidly crosslink with thiuram pendent groups. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 3074–3083, 2001     

The role of thiol intermediates in 2‐mercaptobenzothiazole accelerated sulfur vulcanization of rubber model compounds

The model compound, 2,3‐dimethyl‐2‐butene (TME), was vulcanized using 2‐mercaptobenzothiazole (MBT) and sulfur. MBT was not consumed during the vulcanization reaction. The resultant crosslink products were bis(alkenyl) in nature. 2,3‐Dimethyl‐2‐buten‐1‐thiol (TME‐SH) was identified as being present in the vulcanization mixture by a postcolumn derivatization technique. The appearance of thiol was coincident with crosslinking. Polysulfanes (H₂S_n) were formed on crosslinking. Studies of the reaction of TME‐SH and sulfur indicated a rapid reaction to form crosslink products and polysulfanes. No monosulfidic crosslink species were formed in these reactions. Closer investigation revealed the presence of small quantities of what appeared to be highly reactive polysulfidic thiols. This is the first time that such species have been identified in vulcanization systems. Consequently, MBT‐accelerated vulcanization of TME is proposed to occur via the reaction of MBT and S₈ to form polysulfidic MBT, which then reacts with TME to form polysulfidic thiols. These thiols then rapidly react via a metathesis reaction pathway to provide crosslink products and polysulfanes. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 47–54, 2003     

Thiuram-accelerated sulfur vulcanization. I. The formation of the active sulfurating agent

Mixtures of tetramethylthiuram disulfide (TMTD)/sulfur/ZnO were heated in a DSC to various temperatures. Zinc dimethyldithiocarbamate (Zn₂(dmtc)₄ formed only in undried TMTD/ZnO mixes, the reaction being catalyzed by water on the ZnO surface. The presence of ZnO delays the decomposition of TMTD by adsorbing thiuram sulfenyl radicals, which are needed to initiate tetramethylthiuram monosulfide (TMTM) and tetramethylthiuram polysulfide (TMTP) formation. Increased amounts of TMTM are formed in mixes where ZnO is present, and TMTP are detected prior to TMTM formation. Zn₂(dmtc)₄ does not react with sulfur under conditions where labile hydrogen atoms are not available. © 1996 John Wiley & Sons, Inc.     

Synthesis of Zn/Mg oxide nanoparticles and its influence on sulfur vulcanization

To reduce the ZnO levels in rubber compounds, mixed metal oxide nanoparticles of zinc and magnesium (Zn_1−xMg_xO) have been synthesized and used as activator. The aim is to obtain better curing properties due to its nanosize and to take advantage of the behavior of both ZnO and MgO in sulfur vulcanization. The model compound vulcanization approach with squalene as a model molecule for NR and CBS as accelerator has been used to study the role of the mixed metal oxide along the reaction. The results found show that with Zn_1–xMg_xO nanoparticles the reaction of CBS becomes faster, higher amounts of MBT are formed at shorter reaction times, and the consumption of sulfur occurs faster in comparison with standard ZnO. Furthermore and more important, an increased crosslink degree calculated as the total amount of crosslinked squalene is obtained. All these findings indicate that Zn_1−xMg_xO is a promising candidate to reduce the ZnO levels in rubber compounds. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Elastic Behaviour of Ternary Rubber-filled Vulcanizates

Near-equilibrium stress–strain measurements have been carried out on ternary rubber vulcanizates. The effect of variation of the butyl rubber content on the elastic behaviour of the ternary rubber vulcanizates has been studied. It has been found that butyl rubber (IIR) is less sensitive to the vulcanization system used than either natural rubber (NR) or styrene–butadiene rubber (SBR). One can obtain a partially crosslinked system with an IIR phase embedded in the crosslinked matrix of NR and SBR. The role played by carbon black during mixing of the ternary blend has been investigated. The Mooney–Rivlin relationship was used to describe the behaviour of the ternary rubber matrix. The constants 2C₁ and 2C₂ have been calculated by use of the strain-amplification factor and the total crosslink density of the ternary rubber–carbon black systems has been investigated. The data have been evaluated in terms of the molecular theories of rubber elasticity. The elastic behaviour was found to be intermediate between the affine and phantom limits of the theory. © of SCI.     

The role of dimethyldithiocarbamic acid in accelerated sulfur vulcanization

Polyisoprene/tetramethylthiuram disulfide (TMTD)/sulfur compounds were vulcanized under a variety of conditions. TMTD does not decompose to tetramethylthiourea (TMTU) at vulcanization temperatures as has been suggested, neither is it formed as an integral part of the crosslinking process. Instead, it results from the attack of dimethylamine, released on decomposition of dimethyldithiocarbamic acid (Hdmtc), on TMTD. It is demonstrated that the formation of TMTU in vulcanizates may be overlooked, as it is readily lost in the work‐up for HPLC analysis. Hdmtc is shown to play an essential role in the crosslinking process in polyisoprene/TMTD/sulfur formulations, and its removal from the system during vulcanization severely impedes crosslinking. Polysulfidic thiuram‐terminated pendent groups are formed, in part, by the interaction of tetramethylthiuram polysulfides with the polymer chain, but largely by an exchange between Hdmtc and polysulfidic thiol pendent groups. The latter are formed when sulfurated Hdmtc reacts with the polymer chain. Crosslinking of thiuram‐terminated pendent groups is slow, and in the absence of ZnO crosslinking results from reaction between polysulfidic thiuram pendent groups and thiols. Crosslinking is delayed until the bulk of the accelerator is bound to the polymer chain, at which point the concentration of free thiuram groups, in the form of Hdmtc, is low, and exchanges between newly formed thiol pendent groups and Hdmtc is less frequent, permitting crosslinking of thiuram pendent groups with these newly formed thiol pendent groups. Data to support the proposed reaction mechanism is presented. Hdmtc on its own accelerates sulfur vulcanization and acts as a catalyst for the reaction, being regenerated in the crosslinking process. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 1371–1379, 1999     

Effect of vulcanizing system on the crosslink density of nitrile rubber compounds

The synergistic activity of binary accelerator systems in rubber vulcanization is well known. Binary accelerator systems are being widely used in industry and are becoming increasingly popular because of the fact that such mixed systems can produce a vulcanizate with superior mechanical properties compared to those of stock cured with a single accelerator. The authors have studied the performance of a binary accelerator system based on cyclohexyl benzothiazole sulfenamide (CBS), tetramethyl thiuram disulphide (TMTD) in the sulfur vulcanization of nitrile rubber. The amount of sulfur and accelerator was varied to change the network crosslink density of vulcanizates. The observed mutual activity has been discussed based on the mechanical properties and crosslink density. The physical crosslink density of the various nitrile rubber mixes was estimated using the Kinetic Theory of Elasticity. The mechanical properties of the various rubber compounds were related to the corresponding crosslink density estimated for each compound. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 2440–2445, 2005     

Studies on novel binary accelerator system in sulfur vulcanization of natural rubber

The synergistic activity of binary accelerator systems in rubber vulcanization is well known. Binary accelerator systems are being widely used in industry and are becoming increasingly popular because of the fact that such mixed systems can effectively prevent prevulcanization, permit the vulcanization to be carried out at a lower temperature in a shorter time, and produce a vulcanizate with superior mechanical properties compared to those of a stock cured with a single accelerator. Thiourea and its derivatives are important secondary accelerators in this context. It is suggested that thiourea containing binary accelerator systems cause rubber vulcanization to proceed by a nucleophilic reaction mechanism. In the present study 1‐phenyl‐5‐ortho, ‐meta, and ‐para‐tolyl derivatives of 2,4‐dithiobiurets, which are more nucleophilic than thiourea and vary in their nucleophilic reactivity, are used as secondary accelerators along with 2‐morpholinothiobenzothiazole in the vulcanization of natural rubber. The results show an appreciable reduction in the cure time for the mixes containing the dithiobiurets compared to the reference mix. These results are indicative of a nucleophilic reaction mechanism in the vulcanization reaction under consideration. These vulcanizates also demonstrate comparatively better tensile properties and good retention of these properties after aging. An attempt is also made to correlate the variation in physical properties to chemical crosslink formation in the various vulcanizates. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 3173–3182, 2003     

Chemical crosslink densit and network structure of natural rubber vulcanizates modified with phosphorylated cardnol prepolymer

The chemical crosslink density (CLD) and network structure of natural rubber (NR) vulcanizates, modified with phosphorylated cardanol prepolymer (PCP), have been studied by equilibrium swelling and other chemical methods. The PCP-modified NR vulcanizates showed lower CLD, as compared to the unmodified NR samples, the decrease being lesser for the semiefficient vulcanization (SEV) system, as compared to the conventional (CV) and efficient (EV) vulcanization system. The superior tensile characteristics of the PCP-modified vulcanizates of the SEV system is presumed to be partly due to the presence of an entangled network structure between the aliphatic segment of PCP and the isoprene chains, as evident from X-ray diffraction studies. The critical role of Zn⁺⁺ions in the crosslinking reactions, especially at higher concentrations of PCP, was evident from the increase in CLD at higher concentrations of ZnO. The reduction in the IR absorption intensity, in the presence of ZnO, indicated the probable complex formation of Zn⁺⁺ions with the phosphate groups of PCP. © 1994 John Wiley & Sons, Inc.     

Structural characterization of vulcanizates. XI. Network-bound accelerator residues

Radiotracer techniques have been used to determine amounts of accelerator which become bound to the vulcanizate networks during the vulcanization of NR with sulfur and CBS. Three different vulcanization systems have been studied, having different proportions of accelerator to sulfur. The vulcanizates have also been characterized in terms of the numbers and types of chemical crosslinks present and the results of the bound accelerator analyses have been considered in relation to the crosslink levels and distribution.     

Crosslinking of natural and polybutadiene rubbers with thiuram sulfur donors in the presence of a thiuram monosulfide

The influence of tetramethylthiuram monosulfide (TMTM) in the vulcanization process of natural rubber and butadiene rubber with dipentamethylene thiuram tetrasulfide (DPTT) was investigated. Vulcanization parameters as reaction rate and reversion varied when TMTM was added in NR‐DPTT formulations. Crosslinking density and proportion of monosulfidic crosslinks increased with TMTM content increase. However, a drop in physical properties was observed at high TMTM content and at long times of curing well over t₉₇. Formation of densely crosslinked areas due to polymerization reaction was postulated as the origin of these variations. In BR‐DPTT compounds, torque and monosulfidic crosslink proportions increased when TMTM was added. Polymerization reaction takes place in BR systems too. However, in BR vulcanizates, C—C bonds decreased with TMTM proportion, whereas in NR vulcanizates increased. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 1756–1761, 2004     

Vulcanization of chlorobutyl rubber. II. A revised cationic mechanism of ZnO/ZnCl2 initiated crosslinking

Data relating to the ZnO/ZnCl₂‐accelerated vulcanization of chlorinated poly(isoprene‐coisobutylene) (CIIR or chloro‐butyl) is examined. ZnCl₂ and conjugated diene butyl units on the polymer chain are both precursors to crosslinking, and a revised cationic mechanism is proposed to account for crosslinking, taking into account the involvement of conjugated diene butyl in the process. It is demonstrated that Zn₂OCl₂ will catalyze dehydrohalogenation, and the formation of catalytic amounts of Zn₂OCl₂ by the reaction of ZnCl with ZnO, followed by H⁺ abstraction to give Zn₂OCl₂ and HCl, is essential in the overall crosslinking reaction sequence. The HCl is trapped by ZnO as ZnCl₂. It is proposed that the abstraction by Zn₂OCl₂ of HCl in a concerted reaction leads to Zn(OH)Cl and ZnCl₂. Zn(OH)Cl remains in the polymer as an unextractable salt, while 50% of the chlorine in the rubber is extracted as ZnCl₂ when compounds reach their equilibrium crosslink density. ZnCl₂ initiates crosslinking by the abstraction of chlorine from the chain, but a crosslink will only result when a carbocation on a dechlorinated isoprenoid unit is close to a conjugated diene butyl on an adjacent chain; if not, dehydrohalogenation will result in the formation of a further conjugated diene butyl unit at that point in the chain. The maximum crosslink density achieved is only 1/4 that theoretically possible, as crosslinking restricts chain movement and limits the number of chance meetings between carbocations on the polymer and conjugated diene butyl units. Zinc stearate promotes dehydrohalogenation, ZnCl₂ being the only chloro‐zinc salt formed. Reversion occurs in compounds where there is insufficient ZnO to trap all of the chlorine present in the rubber. HCl per se does not attack the polymer, but promotes reversion only in the presence of carbocations on the chain, i.e., during the crosslinking process. Trapping of HCl by ZnO prevents reversion. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 2302–2310, 2000     

Studies on sulfur vulcanization of natural rubber accelerated combinedly with 2-mercaptobenzothiazole and diphenylguanidine both in presence and absence of dicumyl peroxide

Sulfuration of natural rubber (NR) by the binary accelerator 2-mercaptobenzothiazole (MBT) and diphenylguanidine (DPG) both in presence and in absence of ZnO and stearic acid with or without dicumylperoxide (DCP) was studied in detail. It was observed that the rate of decomposition of DCP in presence of both MBT and DPG is quite similar to that with MBT alone. The reduction of crosslinking depends also on MBT only. Through DPG has no influence on the decomposition rate, it reacts with MBT during the vulcanization process and suppresses the retardation caused by MBT on the DCP vulcanization. In accordance with the initial additiveness of crosslinking in systems containing DCP, the free sulfur decrease, and the rapidity of crosslink formation the vulcanization process of MBT-DPG-S-NR systems was interpreted in terms of a polar mechanism induced by the complex MSH₂NR′R″. In mixtures containing DCP together with sulfur, MBT, DPG, ZnO, and stearic acid, the initial stage of crosslinking is additive as indicated by a mixed reaction as well as by a methyl iodide treatment of the vulcanizates. Comparison with single accelerators shows a pronounced synergistic effect. This is because of the enhanced activity of the MBT-ZnO-stearic acid complex due to DPG which also induces polar sulfuration of NR by forming the active complex MSH₂NR′R″. In presence of ZnO and stearic acid, DCP cannot increase the net crosslink density but suppresses the reversion so much pronounced in its absence.     

A new secondary accelerator for the sulfur vulcanization of natural rubber latex and its effect on the rheological properties

The vulcanization of natural rubber (NR) latex can be effectively carried out at low temperatures by using binary accelerator systems containing thiourea (TU) as a secondary accelerator. It was reported that sulfur‐containing nucleophiles such as thiourea enable the primary accelerator to become effective even at low temperatures, indicating a nucleophilic reaction mechanism in such vulcanization reactions. In the present study, a derivative of thiourea [viz. aminoiminomethyl thiourea (AMT)], which is more nucleophilic than thiourea, is used as a secondary accelerator in the sulfur vulcanization of NR latex. One of the aims of this study was to give conclusive evidence for a nucleophilic reaction mechanism. The synergistic effect of the above thiourea derivative with primary accelerators such as tetramethylthiuram disulfide (TMTD), zinc diethyldithiocarbamate (ZDC), and cyclohexylbenzthiazyl sulfenamide (CBS) was studied at two different temperatures (viz. 100 and 120°C). These binary systems were found to be very effective in reducing the optimum cure time of the different mixes compared to control formulations containing TU. The optimum amount of the secondary accelerator required was also determined. Mechanical properties such as tensile strength and tear strength of the vulcanizates were also evaluated. Chemical characterization of the vulcanizates was carried out by determining the total crosslink density. Values of the cure characteristics evaluated support a nucleophilic reaction mechanism in these vulcanization reactions under review. The effect of this secondary accelerator on the rheological behavior of compounded latex is also studied and was found not to affect adversely. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 2781–2789, 2004     

Effect of fillers in the binary systems containing TMTD–amidinothiourea and MBTS–amidinothiourea in NR vulcanization

In earlier studies,^1,2 we have shown that in MBTS–amidinothiourea and TMTD–amidinothiourea binary system of rubber vulcanization, amidinothiourea functions effectively as a secondary accelerator and improves the accelerator activity of these systems. These secondary accelerators enhance the physical properties of the vulcanizates and show better cure characteristics of the mixes compared to the reference systems studied. In this paper, we present the results of our study on the effect of various fillers in the sulfur vulcanization of natural rubber using amidinothiourea as the secondary accelerator. We have taken MBTS–amidinothiourea and TMTD–amidinothiourea binary accelerator systems and vulcanizates were prepared with carbon black, precipitated silica, and china clay as fillers. Different compositions of amidinothiourea were used in various mixes using standard recipes. Reference mixes were also studied. Curing characteristics of the mixes and various physical properties of the vulcanizates were evaluated. Optimum dosage of amidinothiourea required has also been derived. Among the different secondary accelerators tried including amidinothiourea, it may be stated generally that the more nucleophilic the secondary accelerator, the less the optimum cure times. This fact points to a nucleophilic reaction mechanism in the systems under review. In the evaluation of tensile and other physical properties of the vulcanizates, some of the systems containing amidinothiourea show better properties while others give comparable values with the reference mixes. Estimation of crosslink density also supports the above conclusion. © 1996 John Wiley & Sons, Inc.     

Phase morphologies of vulcanized chlorobutyl rubber/polyamide 12 blends: The breakup of pre‐crosslinked CIIR phase

Dynamic vulcanization to prepare blended thermoplastic vulcanizates (TPV) is a kind of complicated blending technology, where the breakup of the rubber phase happens accompanying with the crosslinking of rubber. In this study, we aim to investigate the effect of crosslinking on the breakup of chlorobutyl rubber (CIIR) phase in thermoplastic polyamide 12 (PA 12) matrix by purposely using pre‐crosslinked CIIR with different crosslink degrees and plasticizer contents. Besides, the effect of blending conditions on the breakup of crosslinked CIIR phase was studied. The results show that a low crosslink degree, a high content of plasticizer, a low blending temperature and a morderate rotor speed of 70 rpm facilitate the breakup of pre‐crosslinked CIIR in PA 12 matrix. This is ascribed to the decrease in the modulus of pre‐crosslinked CIIR phase because of either a low crosslink degree or a high content of plasticizer, the increase in the molten viscosity of thermoplastic matrix because of a low blending temperature and a moderate rotor speed. It is indicated that the breakup of pre‐crosslinked rubber is mainly dominated by the modulus of crosslinked rubber phase as well as the molten viscosity of thermoplastic matrix and shear stress. This study will provide guidance for the preparation of CIIR/PA TPV. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40765.     

Influence of sulfenamide accelerators on cure kinetics and properties of natural rubber foam

The effect of types of sulfenamide accelerator, i.e., 2‐morpholinothiobenzotiazole (MBS), N‐t‐butylbenzothiazole‐2‐sulfenamide (TBBS), and N‐cyclohexyl benzothiazole‐2‐sulfenamide (CBS) on the cure kinetics and properties of natural rubber foam was studied. It has been found that the natural rubber compound with CBS accelerator shows the fastest sulfur vulcanization rate and the lowest activation energy (E_a) because CBS accelerator produces higher level of basicity of amine species than other sulfenamide accelerators, further forming a complex structure with zinc ion as ligand in sulfur vulcanization. Because of the fastest cure rate of CBS accelerator, natural rubber foam with CBS accelerator shows the smallest bubble size and narrowest bubble size distribution. Moreover, it exhibits the lowest cell density, thermal conductivity and thermal expansion coefficient, as well as the highest compression set as a result of fast crosslink reaction. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44822.     

Vulcanization of butyl rubber by p-quinone dioxime

The vulcanization of butyl rubber by p-quinone dioxime oxidized by red lead and tetrachloroquinone was investigated. The maximum physical effective crosslinking density of the vulcanizates appeared to be when p-quinone dioxime and the oxidizing agent were equimolar. The formation of one physical effective crosslink required one molecule of p-quinone dioxime. Chemical reactions are suggested for the vulcanization steps.