Recycling of blends of acrylonitrile–butadiene–styrene (ABS) and polyamide

The aim of this work is to evaluate routes to upgrade recycled engineering plastics, especially mixed plastics with acrylonitrile–butadiene–styrene copolymers (ABS) as the major component. A core‐shell impact modifier was successfully used to improve the impact strength of blends of ABS and ABS/polycarbonate (PC) blends recycled from the automotive industry. However, the presence of other immiscible components like polyamide (PA), even in small amounts, can lead to a deterioration in the overall properties of the blends. A styrene–maleic anhydride (SMA) copolymer and other commercial polymer blends were used to promote the compatibilization of ABS and PA. The core‐shell impact modifier was again found to be an efficient additive with regard to the impact strength of the compatibilized ABS/PA blends. The results obtained with fresh material blends were quite promising. However, in blends of recycled ABS and glass‐fiber‐reinforced PA, the impact strength did not exhibit the desired behavior. The presence of poorly bonded glass fibers in the blend matrix was the probable reason for the poor impact strength compared with that of a blend of recycled ABS and mineral‐filled PA. Although functionalized triblock rubbers (SEBS–MA) can substantially enhance the impact strength of PA, they did not improve the impact strength of ABS/PA blends because the miscibility with ABS is poor. The possibilities of using commercial polymer blends to compatibilize otherwise incompatible polymer mixtures were also explored giving promising results. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 2535–2543, 2002     

Structure–properties relationship in toughening of poly(butylene terephthalate) with core–shell modifier

The performance of acrylonitrile–butadiene–styrene (ABS) core–shell modifier with different grafting degree, acrylonitrile (AN) content, and core–shell ratio in toughening of poly(butylene terephthalate) (PBT) matrix was investigated. Results show PBT/ABS blends fracture in ductile mode when the grafting degree is high, and with the decrease of grafting degree PBT/ABS blends fracture in a brittle way. The surface of rubber particles cannot be covered perfectly for ABS with low grafting degree and agglomeration will take place; on the other hand, the entanglement density between SAN and PBT matrix decreases because of the low grafting degree, inducing poor interfacial adhesion. The compatibility between PBT and ABS results from the strong interaction between PBT and SAN copolymer and the interaction is influenced by AN content. Results show ABS cannot disperse in PBT matrix uniformly when AN content is zero and PBT/ABS fractures in a brittle way. With the addition of AN in ABS, PBT/ABS blends fracture in ductile mode. The core–shell ratio of ABS copolymers has important effect on PBT/ABS blends. When the core–shell ratio is higher than 60/40 or lower than 50/50, agglomeration or cocontinuous structure occurs and PBT/ABS blends display lower impact strength. © 2006 Wiley Periodicals, Inc. J Appl PolymSci 102: 5363–5371, 2006     

Influence of acrylonitrile–butadiene–styrene (ABS) morphology and poly(styrene‐co‐acrylonitrile) (SAN) content on fracture behavior of ABS/SAN blends

This study attempted to correlate morphological changes and physical properties for a high rubber content acrylonitrile–butadiene–styrene (ABS) and its diluted blends with a poly(styrene‐co‐acrylonitrile) (SAN) copolymer. The results showed a close relationship between rubber content and fracture toughness for the blends. The change of morphology in ABS/SAN blends explains in part some deviations in fracture behavior observed in ductile–brittle transition temperature shifts. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2606–2611, 2004     

Polymer blends with modified coupling agent. II. Effects of LICA 44 grafted styrene–maleic anhydride copolymer on properties of flame retardant acrylonitrile–butadiene–styrene blends

Flame retardant acrylonitrile–butadiene–styrene (FR‐ABS) blends were prepared by blending tetrabromobisphenol A (TBBA) and antimony trioxide (Sb₂O₃) into the ABS resin. LICA 44 grafted styrene–maleic anhydride (SMA‐g‐L44) copolymers were used as high molecular weight (MW) coupling agents to modify the properties of the FR‐ABS blends, and the copolymers with different LICA 44 grafting ratios were produced via the in vivo and the in situ reactions, respectively. The LICA 44 percentage and the MW of the SMA‐g‐L44 copolymers are important factors influencing the effects of the high MW coupling agent. The impact strength and the tensile yield stress of SMA‐g‐L44 modified FR‐ABS blends increased obviously. The elongation at break and the limiting oxygen index of which also showed an increasing trend after the modification. The coupling effect of SMA‐g‐L44 became weaker at a higher grafting ratio. SEM observation showed that the interfacial boundary in the FR‐ABS became fuzzy after using the SMA‐g‐L44 copolymers. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 865–874, 1999     

Weld‐line characteristics of polycarbonate/acrylonitrile–butadiene–styrene blends. I. Effect of the processing temperature

The effects of the processing temperature on the morphology and mechanical properties at the weld line of 60/40 (w/w) polycarbonate (PC)/acrylonitrile–butadiene–styrene (ABS) copolymer blends were investigated. The influences of the incorporation of poly(methyl methacrylate) (PMMA) as a compatibilizer and an increase in the viscosity of the dispersed ABS domain phase were also studied. The ABS domain was well dispersed in the region below the V notch, and a coarse morphology in the core region was observed. When tensile stress was applied perpendicularly to the weld line, the fracture propagated along the weak region behind the weld part; there, the domain phase coalescence was significant because of the poor compatibility between PC and styrene–acrylonitrile (SAN). Phase coalescence became severe, and so the mechanical strength of the welded specimen decreased with an increasing injection‐molding temperature. The domain morphology became stable and the mechanical strength increased as the viscosity of the domain phase increased or some SAN was replaced with PMMA. That the morphology was well distributed behind the weld line and the mechanical properties of PC/ABS/PMMA blends were improved was attributed to the compatibilizing effect of PMMA. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 95: 689–699, 2005     

Influence of the tert‐dodecyl mercaptan content in poly(acrylonitrile‐butadiene‐styrene) on properties of chlorinated polyvinyl chloride/poly(acrylonitrile‐butadiene‐styrene) blends

A series of poly(acrylonitrile‐butadiene‐styrene) (ABS) grafting modifiers were synthesized by emulsion grafting poly(acrylonitrile‐styrene) (SAN) copolymer onto polybutadiene (PB) latex rubber particles. The chain transfer reagent tert‐dodecyl mercaptan (TDDM) was used to regulate the grafting degree of ABS and the molecular weight of SAN copolymers. By blending these ABS modifiers with Chlorinated polyvinyl chloride (CPVC) resin, a series of CPVC/ABS blends were obtained. The morphology, compatibility, and the mechanical properties of CPVC/ABS blends were investigated. The scanning electron microscope (SEM) studies showed that the ABS domain all uniformly dispersed in CPVC matrix. Dynamic mechanical analyses (DMA) results showed that the compatibility between CPVC and SAN became enhanced with the TDDM content. From the mechanical properties study of the CPVC/ABS blends, it was revealed that the impact strength first increases and then decreases with the TDDM content, which means that the compatibility between CPVC and the SAN was not the only requirement for maximizing toughness. The decreasing of tensile strength and the elongations might attribute to the lower entanglement between chains of CPVC and SAN. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers     

Blends of bisphenol A polycarbonate and rubber‐toughened styrene–maleic anhydride copolymers

The morphology and mechanical properties of polycarbonate (PC) blends with rubber‐toughened styrene–maleic anhydride copolymer materials (TSMA) were investigated and compared with the properties of blends of PC with acrylonitrile–butadiene–styrene (ABS) materials. The PC/TSMA blends showed similar composition dependence of properties as the comparable PC/ABS blends. Polycarbonate blends with TSMA exhibited higher notched Izod impact toughness than pure PC under sharp‐notched conditions but the improvements are somewhat less than observed for similar blends with ABS. Since PC is known for its impact toughness except under sharp‐notched conditions, this represents a significant advantage of the rubber‐modified blends. PC blends with styrene–maleic anhydride copolymer (SMA) were compared to those with a styrene–acrylonitrile copolymer (SAN). The trends in blend morphology and mechanical properties were found to be qualitatively similar for the two types of copolymers. PC/SMA blends are nearly transparent or slightly pearlescent. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 1508–1515, 1999     

Effect of poly(styrene‐co‐maleic anhydride) imidization on the miscibility and phase‐separation temperatures of poly(styrene‐co‐maleic anhydride)/poly(vinyl methyl ether) and poly(styrene‐co‐maleic anhydride)/ poly(methyl methacrylate) blends

The objective of this work was to study the miscibility and phase‐separation temperatures of poly(styrene‐co‐maleic anhydride) (SMA)/poly(vinyl methyl ether) (PVME) and SMA/poly(methyl methacrylate) (PMMA) blends with differential scanning calorimetry and small‐angle light scattering techniques. We focused on the effect of SMA partial imidization with aniline on the miscibility and phase‐separation temperatures of these blends. The SMA imidization reaction led to a partially imidized styrene N‐phenyl succinimide copolymer (SMI) with a degree of conversion of 49% and a decomposition temperature higher than that of SMA by about 20°C. We observed that both SMI/PVME and SMI/PMMA blends had lower critical solution temperature behavior. The imidization of SMA increased the phase‐separation temperature of the SMA/PVME blend and decreased that of the SMA/PMMA blend. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Modification of poly(lactic) acid by reactive extrusion and its melt blending with acrylonitrile–butadiene–styrene

Poly(lactic) acid (PLA) is a biodegradable polymer that has attracted interest as a potential substitute for some thermoplastic polymers. However, its advanced brittleness at room temperature represents one of the major drawbacks for its general use. In this work, PLA was modified by reactive extrusion (PLA_REx) to enhance the rheological behaviour and to limit its degradation. The modified material was melt blended with acrylonitrile–butadiene–styrene (ABS), and the resultant morphology, rheological, thermo‐mechanical and fracture behaviour were analysed. Since PLA does not have reasonable compatibility with ABS, maleic‐anhydride‐grafted ABS (ABS‐g‐Ma) was used as compatibilizer. The morphology of the PLA_REx/ABS samples resulted in the formation of small ABS rods in the matrix. The presence of maleic anhydride contributed to reducing the interfacial energy of the blends and to obtaining finer micro‐domains of the ABS‐rich phase in the PLA_REx matrix. In the compatibilized blends, the presence of elongated ABS‐rich phases opposed free crack propagation and contributed to the increase in fracture energy in comparison to neat PLA. © 2020 Society of Chemical Industry     

Blends of poly(vinyl chloride) with α‐methylstyrene‐acrylonitrile‐butadiene‐styrene copolymer: Thermal properties,mechanical properties,and morphology

Binary blends of poly(vinyl chloride) (PVC) with α‐methylstyrene‐acrylonitrile‐butadiene‐styrene copolymer (AMS‐ABS) were prepared via melt blending. A single glass transition temperature (T_g) was observed by differential scanning calorimetry, thus indicating that PVC is miscible with the α‐methylstyrene‐acrylonitrile‐styrene in AMS‐ABS. The results from attenuated total reflection Fourier transform infrared spectra indicated that specific strong interactions were not available in the blends. With increasing amounts of AMS‐ABS, both heat distortion temperature and thermal stability were increased considerably. With regard to mechanical properties, flexural and tensile properties decreased with increasing AMS‐ABS content. A synergism was observed in impact strength. The morphology of both impact‐fractured and tensile‐fractured surfaces, observed by scanning electron microscopy, correlated well with the mechanical properties. It is suggested that there was a transition of fracture mechanisms with the changing composition of the binary blends—from shear yielding for blends rich in PVC to cavitation for blends rich in AMS‐ABS. J. VINYL ADDIT. TECHNOL., 19:1–10, 2013. © 2013 Society of Plastics Engineers     

Unsaturated polyester as compatibilizer for styrene–butadiene (SBR)/acrylonitrile–butadiene (NBR) rubber blends

The effect of the addition of 5 and 10 phr of unsaturated polyester resin (UPE) on the compatibility and physicomechanical properties of styrene–butadiene (SBR) and acrylonitrile–butadiene (NBR) rubber blends was studied. Differential scanning calorimetry (DSC), scanning electron microscopy (SEM), electrical, and ultrasonic techniques were used to determine the degree of the compatibility (DC). The results obtained revealed that, by the addition of 10 parts per hundred parts of rubber (phr) UPE as a compatibilizer for SBR/NBR blends, the degree of compatibility was greatly enhanced. The rheological and mechanical properties of the blends were also improved. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 2314–2321, 2002     

Blends of acrylonitrile–butadiene–styrene/waste poly(ethylene terephthalate) compatibilized by styrene maleic anhydride

Waste poly(ethylene terephthalate) (PET) from thin bottles was blended with acrylonitrile–butadiene–styrene (ABS) copolymer in different proportions, up to 10 wt %. Styrene maleic anhydride (SMA) copolymer was used as a compatibilizer. The tensile strength and heat deflection temperature of the blend were higher than that of virgin ABS. Flexural modulus remained unaffected, although a slight decrease in impact property was observed. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 2593–2599, 2001     

Effects of the polybutadiene/poly(styrene‐co‐acrylonitrile) ratio in a polybutadiene‐g‐poly(styrene‐co‐acrylonitrile) impact modifier on the morphology and mechanical behavior of acrylonitrile–butadiene–styrene blends

Polybutadiene‐g‐poly(styrene‐co‐acrylonitrile) (PB‐g‐SAN) impact modifiers with different polybutadiene (PB)/poly(styrene‐co‐acrylonitrile) (SAN) ratios ranging from 20.5/79.5 to 82.7/17.3 were synthesized by seeded emulsion polymerization. Acrylonitrile–butadiene–styrene (ABS) blends with a constant rubber concentration of 15 wt % were prepared by the blending of these PB‐g‐SAN copolymers and SAN resin. The influence of the PB/SAN ratio in the PB‐g‐SAN impact modifier on the mechanical behavior and phase morphology of ABS blends was investigated. The mechanical tests showed that the impact strength and yield strength of the ABS blends had their maximum values as the PB/SAN ratio in the PB‐g‐SAN copolymer increased. A dynamic mechanical analysis of the ABS blends showed that the glass‐transition temperature of the rubbery phase shifted to a lower temperature, the maximum loss peak height of the rubbery phase increased and then decreased, and the storage modulus of the ABS blends increased with an increase in the PB/SAN ratio in the PB‐g‐SAN impact modifier. The morphological results of the ABS blends showed that the dispersion of rubber particle in the matrix and its internal structure were influenced by the PB/SAN ratio in the PB‐g‐SAN impact modifiers. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 2165–2171, 2005     

Influence of calcium carbonate filler and mixing type process on structure and properties of styrene–acrylonitrile/ethylene–propylene–diene polymer blends

The properties of styrene–acrylonitrile (SAN) and ethylene–propylene–diene (EPDM) blends containing different types of calcium carbonate filler were studied. The influence of mixing type process on the blend properties was also studied. Two different mixing processes were used. The first one includes mixing of all components together. The other process is a two‐step mixing procedure: masterbatch (MB; EPDM/SAN/filler blend) was prepared and then it was mixed with previously prepared polymer blend. Surface energy of samples was determined to predict the strength of interactions between polymer blend components and used fillers. The phase morphology of blends and their thermal and mechanical properties were studied. From the results, it can be concluded that the type of mixing process has a strong influence on the morphological, thermal, and mechanical properties of blends. The two‐step mixing process causes better dispersion of fillers in blends as well as better dispersion of EPDM in SAN matrix, and therefore, the finest morphology and improved properties are observed in blends with MB. It can be concluded that the type of mixing process and carefully chosen compatibilizer are the important factors for obtaining the improved compatibility of SAN/EPDM blends. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Polylactide toughening with epoxy‐functionalized grafted acrylonitrile–butadiene–styrene particles

Glycidyl methacrylate functionalized acrylonitrile–butadiene–styrene (ABS‐g‐GMA) particles were prepared and used to toughen polylactide (PLA). The characteristic absorption at 1728 cm^?1 of the Fourier transform infrared spectra indicated that glycidyl methacrylate (GMA) was grafted onto the polybutadiene phase of acrylonitrile–butadiene–styrene (ABS). Chemical reactions analysis indicated that compatibilization and crosslinking reactions took place simultaneously between the epoxy groups of ABS‐g‐GMA and the end carboxyl or hydroxyl groups of PLA and that the increase of GMA content improved the reaction degree. Scanning electron microscopy results showed that 1 wt % GMA was sufficient to satisfy the compatibilization and that ABS‐g‐GMA particles with 1 wt % GMA dispersed in PLA uniformly. A further increase of GMA content induced the agglomeration of ABS‐g‐GMA particles because of crosslinking reactions. Dynamic mechanical analysis testing showed that the miscibility between PLA and ABS improved with the introduction of GMA onto ABS particles because of compatibilization reactions. The storage modulus decreased for the PLA blends with increasing GMA content. The decrease in the storage modulus was due to the chemical reactions in the PLA/ABS‐g‐GMA blends, which improved the viscosity and decreased the crystallization of PLA. A notched impact strength of 540 J/m was achieved for the PLA/ABS‐g‐GMA blend with 1 wt % GMA, which was 27 times than the impact strength of pure PLA, and a further increase in the GMA content in the ABS‐g‐GMA particles was not beneficial to the toughness improvement. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Recycling of acrylonitrile–butadiene–styrene and high‐impact polystyrene from waste computer equipment

Acrylonitrile–butadiene–styrene (ABS) and high‐impact polystyrene (HIPS) are two of the plastics most frequently used as outer casings for computer equipment such as monitors, keyboards, and other similar components. We assessed the effects of the recycling and blending of ABS and HIPS on mechanical properties. We found that the effects of recycling on ABS and HIPS were similar, in that changes in glass‐transition temperatures, tensile strengths, and tensile moduli were negligible, but strains to failure and impact strengths were reduced considerably. Blending proportions of ABS and HIPS caused no more deterioration in properties than occurred as a result of the recycling process, and the presence of small proportions of one material in the other actually restored significant amounts of ductility, as seen by increases in the strains to failure. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 572–578, 2002     

Effects of maleated styrene–(ethylene‐co‐butene)–styrene on compatibilization and properties of nylon‐12,12/nylon‐6 blends

Effects of a maleated triblock copolymer of styrene–(ethylene‐co‐butene)–styrene (SEBS‐g‐MA) on compatibilization and mechanical properties of nylon‐12,12/nylon‐6 blends were investigated. The results showed that addition of SEBS‐g‐MA could improve the compatibility between nylon‐12,12 and nylon‐6. Nylon‐12,12 could disperse very well in nylon‐6 matrix, although the dispersion of nylon‐6 was poor when nylon‐6 was the dispersed phase. At a fixed nylon‐12,12/nylon‐6 ratio of 30/70, supertoughness was achieved with addition of 15% SEBS‐g‐MA in weight. Scanning electron microscopy of the impact‐fractured surface indicated that cavitation and matrix shear yielding were the predominant mechanisms of impact energy dissipation. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 1446–1453, 2004     

Effect of the addition of acrylonitrile/ethylene–propylene–diene monomer (EPDM)/styrene graft copolymer on the morphology–properties relationships in poly(styrene‐co‐acrylonitrile)/EPDM rubber blends

Blends of poly(styrene‐co‐acylonitrile) (SAN) with ethylene–propylene–diene monomer (EPDM) rubber were investigated. An improved toughness–stiffness balance of the SAN/EPDM blend was obtained when an appropriate amount of acrylonitrile–EPDM–styrene (AES) graft copolymer was added, prepared by grafting EPDM with styrene–acrylonitrile copolymer, and mixed thoroughly with both of the two components of the blend. Morphological observations indicated a finer dispersion of the EPDM particles in the SAN/EPDM/AES blends, and particle size distribution became narrower with increasing amounts of AES. Meanwhile, it was found that the SAN/EPDM blend having a ratio of 82.5/17.5 by weight was more effective in increasing the impact strength than that of the 90/10 blend. From dynamic mechanic analysis of the blends, the glass‐transition temperature of the EPDM‐rich phase increased from ?53.9 to ?46.2°C, even ?32.0°C, for the ratio of 82.5/17.5 blend of SAN/EPDM, whereas that of the SAN‐rich phase decreased from 109.2 to 108.6 and 107.5°C with the additions of 6 and 10% AES copolymer contents, respectively. It was confirmed that AES graft copolymer is an efficient compatibilizer for SAN/EPDM blend. The compatibilizer plays an important role in connecting two phases and improving the stress transfer in the blends. Certain morphological features such as thin filament connecting and even networking of the dispersed rubber phase may contribute to the overall ductility of the high impact strength of the studied blends. Moreover, its potential to induce a brittle–ductile transition of the glassy SAN matrix is considered to explain the toughening mechanism. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 1685–1697, 2004     

Study on the microphase structure and mechanical properties of the blends of acrylonitrile–butadiene–styrene and sodium sulphonated styrene–acrylonitrile ionomer

The tensile properties of the blends containing neat acrylonitrile–butadiene–styrene (ABS), styrene–acrylonitrile (SAN) and the sodium sulphonated SAN ionomer have been investigated as a function of ion content of the ionomer in the blend. The tensile toughness and strength of the blends showed maximum values at a certain ion content of the ionomer in the blend. This is attributed to the enhanced tensile properties of the SAN ionomer by introduction of ionic groups into SAN and the interfacial adhesion between the rubber and matrix phase in the blend. The interfacial adhesion was quantified by NMR solid echo experiments. The amount of interphase for the blend containing the SAN ionomer with low ion content (3·1mol%) was nearly the same as that of ABS, but it decreased with the ion content of the ionomer for the blend with ion content greater than 3·1mol%. Changing the ionomer content in the blends showed a positive deviation from the rule of mixtures in tensile properties of the blends containing the SAN ionomer with low ion content. This seems to result from the enhanced tensile properties of the SAN ionomer, interfacial adhesion between the rubber and matrix, and the stress concentration effect of the secondary particles. © 1998 SCI.     

Effect of organoclays on the rheological and morphological properties of poly(acrylonitrile‐butadiene‐styrene)/poly(methyl methacrylate)/ clay nanocomposites

Using the rheological measurements, the effect of three types of organoclays on the morphology and nanoclay dispersion in the poly(acrylonitrile‐butadiene‐styrene)/poly(methyl methacrylate) (ABS/PMMA) blends was investigated. For this purpose, polymers were melt blended with 2 and 4 wt% of organoclays in a twin‐screw extruder. Structural analysis of the blends and nanocomposites through the rheometery, theoretical approach, X‐ray diffraction, transmission electron microscopy, and scanning electron microscopy revealed that the clay content and interaction level between clays and the polymers dominated the morphology. While the morphology of the blends varied by PMMA content, smaller PMMA domains were observed for blends containing clay particles. Better‐interacted and intercalated nanoclays were mainly located within the interface at lower content. While, at higher content, they tended to migrate into the dispersed phase. Theoretical calculations of interfacial tensions and wetting coefficients confirmed this kind of migration. POLYM. COMPOS., 33:1893–1902, 2012. © 2012 Society of Plastics Engineers