Synergistic catalysis of carbon black oxidation by Pt with MoO3 or V2O5

A series of SiO₂-supported MoO₃, V₂O₅, and Pt catalysts were prepared for the study of model soot oxidation with simulated diesel exhaust gas. Composite samples of Pt with the metal oxides demonstrated higher oxidation activities than the single-component SiO₂-supported MoO₃, V₂O₅ or Pt catalysts in the absence of SO₂ in the reactant gas. Based on the effects of NO₂ on carbon oxidation, a synergistic reaction mechanism was suggested to explain the effects of combining Pt with the oxides: Pt catalyzes the oxidation of NO with gas phase O₂ to NO₂, while MoO₃ and V₂O₅ catalyze the oxidation of carbon with NO₂. Finally, the effects of SO₂ on the carbon oxidation reaction were examined and discussed.     

Catalytic performance of a novel ceramic-supported vanadium oxide catalyst for NO reduction with NH3

A novel TiO₂/Al₂O₃/cordierite honeycomb-supported V₂O₅–MoO₃–WO₃ monolithic catalyst was studied for the selective reduction of NO with NH₃. The effects of reaction temperature, space velocity, NH₃/NO ratio and oxygen content on SCR activity were evaluated. Two other V₂O₅–MoO₃–WO₃ monolithic catalysts supported on Al₂O₃/cordierite honeycomb or TiO₂/cordierite honeycomb support, two types of pellet catalysts supported on TiO₂/Al₂O₃ or Al₂O₃, as well as three types of pellet catalysts V₂O₅–MoO₃–WO₃–Al₂O₃ and V₂O₅–MoO₃–WO₃–TiO₂ were tested for comparison. The experiment results show that this catalyst has a higher catalytic activity for SCR with comparison to others. The results of characterization show, the preparation method of this catalyst can give rise to a higher BET surface area and pore volume, which is strongly related with the highly active performance of this catalyst. At the same time, the function of the combined carrier of TiO₂/Al₂O₃ cannot be excluded.     

A comparative study of the partial oxidation of methane to formaldehyde on bulk and silica supported MoO3 and V2O5 catalysts

The mechanism of the partial oxidation of methane to formaldehyde with O₂ has been investigated on bulk and differently loaded silica supported (4–7 wt%) MoO₃ and (5–50 wt%) V₂O₅ catalysts at 600–650°C in a pulse reactor connected to a quadrupole mass spectrometer. The reaction rate and product distribution in the presence and in the absence of gas-phase O₂ have been evaluated. On bare SiO₂, low and medium loaded silica supported MoO₃ and V₂O₅ catalysts the reaction proceeds via a concerted mechanism involving the activation of gas-phase oxygen on the reduced sites of the catalyst surface as proved by the direct correlation between catalytic activity and density of reduced sites evaluated in steady-state conditions, while on highly loaded catalysts as well as on bulk MoO₃ and V₂O₅ the reaction rate drops dramatically and the reaction pathway via redox mechanism becomes predominant. The results indicate that the surface mechanism is essentially more effective than the redox mechanism enabling also a higher selectivity to HCHO.     

Mechanistic evidence of the partial oxidation of methane to formaldehdye over silica based oxide catalysts by temperature programmed reaction studies

The catalytic behaviour of SiO₂ supported MoO₂ and V₂O₅ catalysts in the partial oxidation of methane to formaldehyde with O₂ (MPO) in the range 400–800°C has been investigated by temperature programmed reaction (TPR) tests. Both the sequence of the onset temperature of product formation and the product distribution patterns signal that MPO on silica based oxide catalysts occurs mainly via a consecutive reaction path: CH₄ → HCHO → CO → CO₂. At T >/ 700°C a parallel surface assisted gas-phase reaction pathway leads to the formation of minor amounts of C₂ products both on SiO₂ and MoO₃/SiO₂ catalysts. The redox properties of MoO₃/SiO₂ and V₂O₅SiO₂ catalysts have been systematically evaluated by H₂ and CH₄ temperature programmed reduction (H₂-TPR, CH₄-TPR) measurements. H₂-TPR results do not account for the reactivity scale of oxide catalysts in the MPO. CH₄-TPR measurements indicate that the enhancement in the specific activity of the silica is controlled by the capability of MoO₃ and V₂O₅ promoters in providing ‘active’ lattice oxygen species.     

Promoting effects of CO2 on dehydrogenation of propane over a SiO2-supported Cr2O3 catalyst

The effects of carbon dioxide on the dehydrogenation of C₃H₈ to produce C₃H₆ were investigated over several Cr₂O₃ catalysts supported on Al₂O₃, active carbon and SiO₂. Carbon dioxide exerted promoting effects only on SiO₂-supported Cr₂O₃ catalysts. The promoting effects of carbon dioxide over a Cr₂O₃/SiO₂ catalyst were to enhance the yield of C₃H₆ and to suppress the catalyst deactivation.     

Catalytic removal of perchloroethylene (PCE) over supported chromium oxide catalysts

The oxidation of perchloroethylene (PCE) was investigated over chromium oxide catalysts supported on SiO₂, SiO₂–Al₂O₃, activated carbon, mordenite type zeolites, MgO, TiO₂ and Al₂O₃. Supported chromium oxide catalysts were more active than any other metal oxide catalysts including noble metal examined in the present study. PCE removal activity of chromium oxide catalysts mainly depended on the type of supports and the content of metal loaded on the catalyst surface. TiO₂ and Al₂O₃ containing high surface areas were effective for the high performance of PCE removal, since the formation of well dispersed Cr(VI) active reaction sites for the present reaction system, was enhanced even for the high Cr loading on the catalyst surface. CrO_x catalysts supported on TiO₂ and Al₂O₃ also exhibited stable PCE removal activity at a low feed concentration of PCE of 30 ppm up to 100 h at 350°C. However, significant catalyst deactivation was observed at high PCE concentration of 10 000 ppm. CrO_x/TiO₂ revealed stronger water tolerance than CrO_x/Al₂O₃ due to the surface hydrophobicity.     

Ni and Mo interaction with Al-containing MCM-41 support and its effect on the catalytic behavior in DBT hydrodesulfurization

A series of Mo and NiMo catalysts supported on Al-containing MCM-41 was prepared and characterized by N₂ physisorption, XRD, ammonia TPD, temperature programmed reduction (TPR), UV-Vis diffuse reflectance spectroscopy (DRS) and ²⁷Al MAS-NMR. It was shown that the incorporation of Al atoms into the siliceous MCM-41 framework causes a deterioration of the textural characteristics and some loss in the periodicity of the MCM-41 pore structure. However, the acidity of the Al-containing MCM-41 is substantially higher. The dispersion of Mo and Ni oxidic species increases with the incorporation of aluminum in the MCM-41 support due to the strong interaction of Mo and Ni oxidic species with aluminum atoms of the support. However, the strong interaction of metal species with the Al-containing MCM-41 supports, up to the formation of Al₂(MoO₄)₃ in the case of unpromoted Mo catalysts, produces an increase in the proportion of Ni and Mo species difficult to reduce. When Ni and Mo are impregnated simultaneously the formation of Al₂(MoO₄)₃ is prevented because of the competitive interaction of both, Ni and Mo species, with Al atoms of the support. For both, Mo and NiMo catalysts, maximum catalytic activity in dibenzothiophene (DBT) hydrodesulfurization is observed for the catalysts supported on Al-MCM-41 with SiO₂/Al₂O₃ molar ratio of 30. When Al-containing MCM-41 is used as a support for NiMo catalyst, some cracking of the main reaction products (biphenyl (BiP), cyclohexylbenzene (CHB) and dicyclohexyl (DCH)) is observed.     

Selective removal of H2S from coke oven gas

The catalytic performance of some metal oxides in the selective oxidation of H₂S in the stream containing water vapor and ammonia was investigated in this study. Among the catalysts tested, V₂O₅/SiO₂ and Fe₂O₃/SiO₂ catalyst showed good conversion of H₂S with very low selectivity to undesired SO₂. Hydrogen sulfide could be recovered as harmless solid products (elemental sulfur and various ammonium salts), and distribution of solid products was varied with types of catalyst and compositions of reactant. XRD and FT-IR analysis revealed that the salt was mixture of ammonium–sulfur–oxygen compounds. It was noteworthy that V₂O₅/SiO₂ catalyst produced elemental sulfur and ammonium thiosulfate, and that elemental sulfur was principal product on Fe₂O₃/SiO₂ catalyst. Small amount of ammonium sulfate was obtained with the Fe₂O₃/SiO₂ catalyst. In order to elucidate the reaction path, the effects of O₂/H₂S ratio and concentration of NH₃ and H₂O are also studied with the V₂O₅/SiO₂ catalyst.     

Characterization by temperature programmed reduction

Fresh and used EUROCAT Oxide-2 catalyst made up of V₂O₅, WO₃ and TiO₂ with SiO₂, Al₂O₃ and CaO as main additives have been studied by means of temperature programmed reduction (TPR). As in the EUROCAT Oxide-1 project (V₂O₅/TiO₂ catalysts) for similar conditions similar profiles were obtained in the different laboratories. In contrast to the V₂O₅/TiO₂ catalysts (EUROCAT Oxide-1 project), where the vanadia content could be determined by TPR with reasonable reliability, the exact determination of the vanadia and tungsta loading for the ternary catalysts is not possible because of the occurrence of several superimposed phenomena (reduction of vanadia, tungsta and titania and formation/reduction of CaWO₄, reactions are not completed at maximal temperature reached), which are not discernible by TPR.     

Molecular structure–reactivity relationships for the oxidation of sulfur dioxide over supported metal oxide catalysts

The catalytic oxidation of sulfur dioxide to sulfur trioxide over several binary (M_xO_y/TiO₂) and ternary (V₂O₅/M_XO_Y/TiO₂) supported metal oxide catalysts was systematically investigated. The supported metal oxide components were essentially 100% dispersed as surface metal oxide species, as confirmed by Raman spectroscopy characterization. The sulfur dioxide oxidation turnover frequencies of the binary catalysts were all within an order of magnitude (V₂O₅/TiO₂>Fe₂O₃/TiO₂>Re₂O₇/TiO₂  CrO₃/TiO₂  Nb₂O₅/TiO₂>MoO₃/TiO₂  WO₃/TiO₂). An exception was the K₂O/TiO₂ catalysts, which is essentially inactive for sulfur dioxide oxidation. With the exception of K₂O, all of the surface metal oxide species present in the ternary catalysts (i.e., oxides of V, Fe, Re, Cr, Nb, Mo and W) can undergo redox cycles and oxidize SO₂ to SO₃. The turnover frequency for sulfur dioxide oxidation over all of these catalysts is approximately the same at both low and high surface coverages. This indicates that the mechanism of sulfur dioxide oxidation is not sensitive to the coordination of the surface metal oxide species. A comparison of the activities of the ternary catalysts with the corresponding binary catalysts suggests that the surface vanadium oxide and the additive surface metal oxide redox sites act independently without synergistic interactions. The V₂O₅/K₂O/TiO₂ catalyst showed a dramatic reduction in the catalytic activity in comparison to the unpromoted V₂O₅/TiO₂ catalyst. The ability of K₂O to significantly retard the redox potential of the surface vanadia species is primarily responsible for the lower catalytic activity of the ternary catalytic system. The fundamental insights generated from this research can potentially assist in the molecular design of the air pollution control catalysts: (1) the development of catalysts for low temperature oxidation of SO₂ to SO₃ during sulfuric acid manufacture (2) the design of efficient SCR DeNO_x catalysts with minimal SO₂ oxidation activity and (3) improvements in additives for the simultaneous oxidation/sorption of sulfur oxides in petroleum refinery operations.     

Mesoporous molecular sieve MCM-41 supported Co–Mo catalyst for hydrodesulfurization of petroleum resids

In this work, we explored the potential of mesoporous zeolite-supported Co–Mo catalyst for hydrodesulfurization of petroleum resids, atmospheric and vacuum resids at 350–450°C under 6.9 MPa of H₂ pressure. A mesoporous molecular sieve of MCM-41 type was synthesized; which has SiO₂/Al₂O₃ ratio of about 41. MCM-41 supported Co–Mo catalyst was prepared by co-impregnation of Co(NO₃)₂·6H₂O and (NH₄)₆Mo₇O₂₄ followed by calcination and sulfidation. Commercial Al₂O₃ supported Co–Mo (criterion 344TL) and dispersed ammonium tetrathiomolybdate (ATTM) were also tested for comparison purposes. The results indicated that Co–Mo/MCM-41(H) is active for HDS, but is not as good as commercial Co–Mo/Al₂O₃ for desulfurization of petroleum resids. It appears that the pore size of the synthesized MCM-41 (28 Å) is not large enough to convert large-sized molecules such as asphaltene present in the petroleum resids. Removing asphaltene from the resid prior to HDS has been found to improve the catalytic activity of Co–Mo/MCM-41(H). The use of ATTM is not as effective as that of Co–Mo catalysts, but is better for conversions of >540°C fraction as compared to noncatalytic runs at 400–450°C.     

Oxidation of carbon black over various Pt/MOx/SiC catalysts

Catalytic activities of various Pt/MO_x/SiC systems for carbon oxidation under simulated diesel exhaust gas were investigated in temperature-programmed reactions. When Pt/MO_x (MO_x=TiO₂, ZrO₂, Al₂O₃) was loaded onto silicon carbide (SiC), the oxidation activities became higher than those of Pt/MO_x alone or other Pt/MO_x/SiC systems (MO_x=Ta₂O₅, WO₃, Nb₂O₅, SnO₂, SiO₂, CeO₂, MoO₃, V₂O₅). Among them, Pt/TiO₂/SiC exhibited the highest activity. We discuss the activity of MO_x=TiO₂, ZrO₂, and Al₂O₃ in connection with NO oxidation activity, adsorption of sulfate onto the support, Pt dispersion, and specific surface area of the catalyst. Furthermore, we investigated the catalytic performance of Pt/TiO₂/SiC in more detail under isothermal conditions and in a staged arrangement.     

Improvement of catalytic activity and sulfur-resistance of Ag/TiO2–Al2O3 for NO reduction with propene under lean burn conditions

Ag-based catalysts supported on various metal oxides, Al₂O₃, TiO₂, and TiO₂–Al₂O₃, were prepared by the sol–gel method. The effect of SO₂ on catalytic activity was investigated for NO reduction with propene under lean burn condition. The results showed the catalytic activities were greatly enhanced on Ag/TiO₂–Al₂O₃ in comparison to Ag/Al₂O₃ and Ag/TiO₂, especially in the low temperature region. Application of different characterization techniques revealed that the activity enhancement was correlated with the properties of the support material. Silver was highly dispersed over the amorphous system of TiO₂–Al₂O₃. NO₃⁻ rather than NO₂⁻ or NOx reacted with the carboxylate species to form CN or NCO. NO₂ was the predominant desorption species in the temperature programmed desorption (TPD) of NO on Ag/TiO₂–Al₂O₃. More amount of formate (HCOO⁻) and CN were generated on the Ag/TiO₂–Al₂O₃ catalyst than the Ag/Al₂O₃ catalyst, due to an increased number of Lewis acid sites. Sulfate species, resulted from SO₂ oxidation, played dual roles on catalytic activity. On aged samples, the slow decomposition of accumulated sulfate species on catalyst surface led to poor NO conversion due to the blockage of these species on active sites. On the other hand, catalytic activity was greatly enhanced in the low temperature region because of the enhanced intensity of Lewis acid site caused by the adsorbed sulfate species. The rate of sulfate accumulation on the Ag/TiO₂–Al₂O₃ system was relatively slow. As a consequence, the system showed superior capability for selective adsorption of NO and SO₂ toleration to the Ag/Al₂O₃ catalyst.     

Factors controlling the selectivity of V2O5 supported catalysts in the oxidative dehydrogenation of propane

The surface properties of a series of V₂O₅ catalysts supported on different oxides (Al₂O₃, H–Na/Y zeolite, MgO, SiO₂, TiO₂ and ZrO₂) were investigated by transmission electron microscopy and FTIR spectroscopy augmented by CO and NH₃ adsorption. In the case of the V₂O₅/SiO₂ system TEM images evidenced the presence of V₂O₅ crystallites, whereas such segregated phase was not observed for the other samples. VO_x species resulted widely spread on the surface of Al₂O₃, H–Na/Y zeolite, MgO and SiO₂, whereas on TiO₂ and ZrO₂ they are assembled in a layer covering almost completely the support. Furthermore, evidences for the presence in this layer of V–OH Brønsted acid sites close to the active centres were found. It is proposed that propene molecules primarily produced by oxydehydrogenation of propane can be adsorbed on this acid centres and then undergo an overoxidation by reaction with redox centres in the neighbourhood. This features could account for the low selectivity of V₂O₅/TiO₂ and V₂O₅/ZrO₂ catalysts.     

Oxidative dehydrogenation of propane over vanadium oxide based catalysts Effect of support and alkali promoter

The oxidative dehydrogenation of propane was investigated using vanadia type catalysts supported on Al₂O₃, TiO₂, ZrO₂ and MgO. The promotion of V₂O₅/Al₂O₃ catalyst with alkali metals (Li, Na, K) was also attempted. Evaluation of temperature programmed reduction patterns showed that the reducibility of V species is affected by the support acid–base character. The catalytic activity is favored by the V reducibility of the catalyst as it was confirmed from runs conducted at 450–550°C. V₂O₅/TiO₂ catalyst exhibits the highest activity in oxydehydrogenation of propane. The support’s nature also affects the selectivity to propene; V₂O₅ supported on Al₂O₃ catalyst exhibits the highest selectivity. Reaction studies showed that addition of alkali metals decreases the catalytic activity in the order non-doped>Li>Na>K. Propene selectivity significantly increases in the presence of doped catalysts.     

Characterization and catalytic activity of Pd/V2O5/Al2O3 catalysts on benzene total oxidation

The role of vanadium oxide and palladium on the benzene oxidation reaction over Pd/V₂O₅/Al₂O₃ catalysts was investigated. The Pd/V₂O₅/Al₂O₃ catalysts were more active than V₂O₅/Al₂O₃ and Pd/Al₂O₃ catalysts. The increase of vanadium oxide content decreased the Pd dispersion and increased the benzene conversion. A strong Pd particle size effect on benzene oxidation reaction was observed. Although the catalysts containing high amount of V⁴⁺ species were more active, the Pd particle size effect was responsible for the higher activity.     

Co3O4 based catalysts for NO oxidation and NOx reduction in fast SCR process

Reaction activities of several developed catalysts for NO oxidation and NO_x (NO + NO₂) reduction have been determined in a fixed bed differential reactor. Among all the catalysts tested, Co₃O₄ based catalysts are the most active ones for both NO oxidation and NO_x reduction reactions even at high space velocity (SV) and low temperature in the fast selective catalytic reduction (SCR) process. Over Co₃O₄ catalyst, the effects of calcination temperatures, SO₂ concentration, optimum SV for 50% conversion of NO to NO₂ were determined. Also, Co₃O₄ based catalysts (Co₃O₄-WO₃) exhibit significantly higher conversion than all the developed DeNO_x catalysts (supported/unsupported) having maximum conversion of NO_x even at lower temperature and higher SV since the mixed oxide Co-W nanocomposite is formed. In case of the fast SCR, N₂O formation over Co₃O₄-WO₃ catalyst is far less than that over the other catalysts but the standard SCR produces high concentration of N₂O over all the catalysts. The effect of SO₂ concentration on NO_x reduction is found to be almost negligible may be due to the presence of WO₃ that resists SO₂ oxidation.     

Fischer–Tropsch synthesis over Re-promoted Co supported on Al2O3, SiO2 and TiO2: Effect of water

The activity and selectivity of rhenium promoted cobalt Fischer–Tropsch catalysts supported on Al₂O₃, TiO₂ and SiO₂ have been studied in a fixed-bed reactor at 483 K and 20 bar. Exposure of the catalysts to water added to the feed deactivates the Al₂O₃ supported catalyst, while the activity of the TiO₂ and SiO₂ supported catalysts increased. However, at high concentrations of water both the SiO₂ and TiO₂ supported catalyst deactivated. Common for all catalysts was an increase in C₅₊ selectivity and a decrease in the CH₄ selectivity by increasing the water partial pressure. The catalysts have been characterized by scanning transmission electron microscope (STEM), BET, H₂ chemisorption and X-ray diffraction (XRD).     

CO hydrogenation over a rhodium vanadate catalyst: Reduction and regeneration of RhVO4 on SiO2

The hydrogenation of CO over an Rh vanadate (RhVO₄) catalyst supported on SiO₂ (RhVO₄/SiO₂) has been investigated after H₂ reduction at 500°C, and the results are compared with those of vanadia-promoted (V₂O₅–Rh/SiO₂) and unpromoted Rh/SiO₂ catalysts. The mean size of Rh particles, which were dispersed by the decomposition of RhVO₄ after the H₂ reduction, was smaller (41 Å) than those (91–101 Å) of V₂O₅–Rh/SiO₂ and Rh/SiO₂ catalysts. The RhVO₄/SiO₂ catalyst showed higher activity and selectivity to C₂ oxygenates than the unpromoted Rh/SiO₂ catalyst after the H₂ pretreatment. The CO conversion of the RhVO₄/SiO₂ catalyst was much higher than that of V₂O₅–Rh/SiO₂ catalyst, and the yield of C₂ oxygenates increased. We also found that the RhVO₄/SiO₂ catalyst can be regenerated by calcination or O₂ treatment at high temperature after the reaction.     

Catalytic synthesis of methanethiol from hydrogen sulfide and carbon monoxide over vanadium-based catalysts

The direct synthesis of methanethiol, CH₃SH, from CO and H₂S was investigated using sulfided vanadium catalysts based on TiO₂ and Al₂O₃. These catalysts yield high activity and selectivity to methanethiol at an optimized temperature of 615 K. Carbonyl sulfide and hydrogen are predominant products below 615 K, whereas above this temperature methane becomes the preferred product. Methanethiol is formed by hydrogenation of COS, via surface thioformic acid and methylthiolate intermediates. Water produced in this reaction step is rapidly converted into CO₂ and H₂S by COS hydrolysis.

Titania was found to be a good catalyst for methanethiol formation. The effect of vanadium addition was to increase CO and H₂S conversion at the expense of methanethiol selectivity. High activities and selectivities to methanethiol were obtained using a sulfided vanadium catalyst supported on Al₂O₃. The TiO₂, V₂O₅/TiO₂ and V₂O₅/Al₂O₃ catalysts have been characterized by temperature programmed sulfidation (TPS). TPS profiles suggest a role of V₂O₅ in the sulfur exchange reactions taking place in the reaction network of H₂S and CO.