Application of salt whey in process cheese food made from Cheddar cheese containing exopolysaccharides

The objective of this work was to use salt whey in making process cheese food (PCF) from young (3-wk-old) Cheddar cheese. To maximize the level of salt whey in process cheese, low salt (0.6%) Cheddar cheese was used. Because salt reduction causes undesirable physiochemical changes during extended cheese ripening, young Cheddar cheese was used in making process cheese. An exopolysaccharide (EPS)-producing strain (JFR) and a non-EPS-producing culture (DVS) were applied in making Cheddar cheese. To obtain similar composition and pH in the EPS-positive and EPS-negative Cheddar cheeses, the cheese making protocol was modified in the latter cheese to increase its moisture content. No differences were seen in the proteolysis between EPS-positive and EPS-negative Cheddar cheeses. Cheddar cheese made with the EPS-producing strain was softer, and less gummy and chewy than that made with the EPS-negative culture. Three-week-old Cheddar cheese was shredded and stored frozen until used for PCF manufacture. Composition of Cheddar cheese was determined and used to formulate the corresponding PCF (EPS-positive PCF and EPS-negative PCF). The utilization of low salt Cheddar cheese allowed up to 13% of salt whey containing 9.1% salt to be used in process cheese making. The preblend was mixed in the rapid visco analyzer at 1,000 rpm and heated at 95°C for 3 min; then, the process cheese was transferred into copper cylinders, sealed, and kept at 4°C. Process cheese foods contained 43.28% moisture, 23.7% fat, 18.9% protein, and 2% salt. No difference in composition was seen between the EPS-positive and EPS-negative PCF. The texture profile analysis showed that EPS-positive PCF was softer, and less gummy and chewy than EPS-negative PCF. The end apparent viscosity and meltability were higher in EPS-positive PCF than in EPS-negative PCF, whereas emulsification time was shorter in the former cheese. Sensory evaluation indicated that salt whey at the level used in this study did not affect cheese flavor. In conclusion, process cheese, containing almost 13% salt whey, with improved textural and melting properties could be made from young EPS-positive Cheddar cheese.     

Slower proteolysis in Cheddar cheese made from high-protein cheese milk is due to an elevated whey protein content

A growing number of companies within the cheese-making industry are now using high-protein (e.g., 4–5%) milks to increase cheese yield. Previous studies have suggested that cheeses made from high-protein (both casein and whey protein; WP) milks may ripen more slowly; one suggested explanation is inhibition of residual rennet activity due to elevated WP levels. We explored the use of microfiltration (MF) to concentrate milk for cheese-making, as that would allow us to concentrate the casein while varying the WP content. Our objective was to determine if reducing the level of WP in concentrated cheese milk had any impact on cheese characteristics, including ripening, texture, and nutritional profile. Three types of 5% casein standardized and pasteurized cheese milks were prepared that had various casein:true protein (CN:TP) ratios: (a) control with CN:TP 83:100, (b) 35% WP reduced, 89:100 CN:TP, and (c) 70% WP reduced, 95:100 CN:TP. Standardized milks were preacidified to pH 6.2 with dilute lactic acid during cheese-making. Composition, proteolysis, textural, rheological, and sensory properties of cheeses were monitored over a 9-mo ripening period. The lactose, total solids, total protein, and WP contents in the 5% casein concentrated milks were reduced with increasing levels of WP removal. All milks had similar casein and total calcium levels. Cheeses had similar compositions, but, as expected, lower WP levels were observed in the cheeses where WP depletion by MF was performed on the cheese milks. Cheese yield and nitrogen recoveries were highest in cheese made with the 95:100 CN:TP milk. These enhanced recoveries were due to the higher fraction of nitrogen being casein-based solids. Microfiltration depletion of WP did not affect pH, sensory attributes, or insoluble calcium content of cheese. Proteolysis (the amount of pH 4.6 soluble nitrogen) was lower in control cheeses compared with WP-reduced cheeses. During ripening, the hardness values and the temperature of the crossover point, an indicator of the melting point of the cheese, were higher in the control cheese. It was thus likely that the higher residual WP content in the control cheese inhibited proteolysis during ripening, and the lower breakdown rate resulted in its higher hardness and melting point. There were no major differences in the concentrations of key nutrients with this WP depletion method. Cheese milk concentration by MF provides the benefit of more typical ripening rates.     

Texture and flavour development in Ras cheese made from raw and pasteurised milk

Texture, proteolysis and flavour development in Ras cheeses made from raw or pasteurised milk with two different thermophilic lactic cultures were monitored during ripening. Results showed that at day 1 of manufacture, the moisture content and pH were lower in raw milk cheese than in pasteurised milk cheeses. Levels of water-soluble nitrogen, casein breakdown, free amino groups and free fatty acids were higher in cheese made from raw milk than in that made from pasteurised milk. Textural characteristics, such as hardness, cohesiveness and chewines, increased in all treatments during the first 60 days of ripening due to the reduction in the moisture level during the second stage of salting (dry salting during the first 60 days of ripening). Cheese made from raw milk received the highest texture and flavour scores by panellists.     

Influence of ripening temperature on the volatiles profile and flavour of Cheddar cheese made from raw or pasteurised milk

Cheddar cheeses were made from raw (R1, R8) or pasteurised (P1, P8) milk and ripened at 1°C (P1, R1) or 8°C (P8, R8). Volatile compounds were extracted from 6 month-old cheeses and analysed, identified and quantified by gas chromatography-mass-spectrometry. A detailed sensory analysis of the cheeses was performed after 4 and 6 months of ripening. The R8 cheeses had the highest and P1 the lowest concentrations of most of the volatile compounds quantified (fatty acids, ketones, aldehydes, esters, alcohols, lactones and methional). The R8 and P8 cheeses contained higher levels of most of the volatiles than R1 and P1 cheeses. Ripening temperature and type of milk influenced most of the flavour and aroma attributes. Principal component analysis (PCA) of aroma and flavour attributes showed that P1 and R1 had similar aroma and flavour profiles, while R8 had the highest aroma and flavour intensities, highest acid aroma and sour flavour. The age of cheeses influenced the perception of creamy/milky and pungent aromas. PCA of the texture attributes separated cheeses on the basis of ripening temperature. The R8 and P8 cheeses received significantly higher scores for perceived maturity than P1 and R1 cheeses. The P1 and R1 cheeses had similar values for perceived maturity. In a related study, it was found that concentrations of amino acids and fatty acids were similar in R1 and P1 during most of the ripening period, and R1 and P1 cheeses had low numbers of non-starter lactic acid bacteria (NSLAB). The panel found that ripening temperature, type of milk and age of cheeses did not influence the acceptability of cheese. It is concluded that NSLAB contribute to the formation of volatile compounds and affect the aroma and flavour profiles and the perceived maturity of Cheddar cheese.     

Permeation behaviour of buffalo milk Cheddar cheese whey during ultrafiltration

The permeation behaviour of buffalo-milk Cheddar cheese whey during ultrafiltration was studied. Buffalo-milk Cheddar cheese whey was adjusted to various pH levels ranging from 3.0 to 7.2 and ultrafiltration was carried out at 50° C to a level of 95% volume reduction by maintaining 1.75 and 0.50 bar inlet and outlet pressures, respectively. It was observed that the retentate had a minimum ash content of 3.17 % on a dry matter basis at pH 3.0 as against 6.23% when ultrafiltered at pH 7.2. As the pH was decreased from 7.2 to 3.0, the ash content of the retentate was drastically reduced. The calcium and phosphorus content of the retentate also varied significantly with change in pH, being minimal at pH 3.0 and increasing significantly with increase in pH of the whey. The yield of protein and lactose in the final retentate also varied with the pH of the whey. The permeate had a total solids content ranging from 5.65 to 5.78%. The maximal ash content of 0.59% was observed in the permeate when ultrafiltered at pH 3.0. As the whey pH increased, the ash content in the permeate decreased significantly. The total protein content of the permeate ranged from 0.18 to 0.23%. Most of the protein was observed to be non-protein nitrogen. Polyacrylamide gel electrophoresis showed the presence of-lactalbumin and traces of-lactoglobulin in the permeate. The lactose content of the permeate ranged from 4.98 to 5.02%. The results indicate that the final composition of whey protein concentrate can be altered by monitoring the volume reduction as well as by adjusting the whey pH before ultrafiltration.

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Das Permeationsverhalten von Molke aus Büffelmilch-Cheddar während der Ultrafiltration

Zusammenfassung Es wurde das Permeationsverhalten von Molke aus Büffelmilch-Cheddar während der Ultrafiltration studiert, und zwar bei verschiedenen pH-Werten von 3,0 bis 7,2 bei 50 °C mit einer Volumenreduktion von 95% bei 1,75 bzw. 0,50 Innen- bzw. Außendruck. Es wurde beobachtet, daß das Rententat eine minimale Trockensubstanz von 3,17% bei pH 3,0 gegenüber 6,23% bei pH 7,2 hatte. Durch die pH-Abnahme von 7,2 auf 3,0 wurde auch der Aschegehalt des Retentats drastisch reduziert. Der Ca- und P-Gehalt des Retentats variierte ebenfalls signifikant mit der pH-Veränderung, gleichfalls der Protein- und Lactose-Gehalt. Das Permeat hatte einen Gesamtgehalt von 5,65 bis 5,78%. Der maximale Aschegehalt von 0,59% wurde in dem bei pH 3,0 ultrafiltrierten Permeat festgestellt; der Aschegehalt nahm signifikant ab, wenn das pH der Molke zunahm. Der Proteingehalt des Permeaters lag zwischen 0,18 und 0,23%, wobei das meiste Nicht-Proteinstickstoff war. Polyacrylamidgelelektrophorese zeigte die Gegenwart von -Lactalbumin und Spuren-Lactglobulin im Permeat. Der Lactosegehalt rangierte von 4,98 bis 5,02%. Die Ergebnisse zeigen, daß die endgültige Zusammensetzung des Molkenkonzentrates sowohl durch die Volumenverringerung als auch durch die pH-Einstellung der Molke vor der Ultrafiltration eingestellt werden kann.

     

Ripening of Cheddar cheese made from blends of raw and pasteurised milk

Cheddar cheeses were made from pasteurised milk (P), raw milk (R) or pasteurised milk to which 10 (PR10), 5 (PR5) or 1 (PR1) % of raw milk had been added. Non-starter lactic acid bacteria (NSLAB) were not detectable in P cheese in the first month of ripening, at which stage PR1, PR5, PR10 and R cheeses had 10⁴, 10⁵, 10⁶ and 10⁷ cfu NSLAB g⁻¹, respectively. After ripening for 4 months, the number of NSLAB was 1–2 log cycles lower in P cheese than in all other cheeses. Urea–polyacrylamide gel electrophoretograms of water-soluble and insoluble fractions of cheeses and reverse-phase HPLC chromatograms of 70% (v/v) ethanol-soluble as well as -insoluble fractions of WSF were essentially similar in all cheeses. The concentration of amino acids were pro rata the number of NSLAB and were the highest in R cheese and the lowest in P cheese throughout ripening. Free fatty acids and most of the fatty acid esters in 4-month old cheeses were higher in PR1, PR5, PR10 and R cheeses than in P cheese. Commercial graders awarded the highest flavour scores to 4-month-old PR1 cheeses and the lowest to P or R cheese. An expert panel of sensory assessors awarded increasingly higher scores for fruity/sweet and pungent aroma as the level of raw milk increased. The trend for aroma intensity and perceived maturity was R>PR10>PP5>PR1>P. The NSLAB from raw milk appeared to influence the ripening and quality of Cheddar cheese.     

Effect of commercial lipolytic enzymes on flavour development in Cheddar cheese

The addition of commercial lipolytic enzymes to experimental Cheddar cheese accelerated the liberation of free fatty acids during ripening. The substrate specificity of the added enzymes generally governed the chain lengths of the free fatty acids in the cheeses. None of the enzymes accelerated the formation of typical flavour in either the presence or the absence of a flavour-enhancing proteinase, but higher addition levels produced lipolytic rancidity.     

Characteristics of reduced fat Cheddar cheese made from ultrafiltered milk with an exopolysaccharide-producing culture

In a previous study, ultrafiltration (UF) at 1.2x reduced residual chymosin activity and bitterness in exopolysaccharide (EPS)-positive reduced fat Cheddar cheese. The objective of this research was to study the effect of this level of concentration on the textural and functional characteristics of the reduced fat cheese. Ultrafiltration (1.2x) did not affect the hardness, cohesiveness, adhesiveness, chewiness, and gumminess of EPS-positive cheese. The 6-month old UF cheeses were springier than non-UF cheeses. However, the springiness of the EPS-positive cheese made from UF milk was much lower than that of the EPS-negative cheeses. Texture of the EPS-negative cheese was more affected by UF than that of the EPS-positive cheese. Differences were seen in the extent of flow between UF and non-UF cheeses at 1 and 3-months but not after 6 months ripening. Ultrafiltration increased the elastic modulus in the 6-month old EPS-positive cheeses. Higher body and texture scores were given to EPS-positive cheeses than the EPS-negative ones. Sensory panelists found the body of the UF and non-UF cheeses to be similar.     

双蛋白切达干酪成熟过程中的质构和感官评价分析

在原料乳中添加质量分数为10%豆乳进行切达干酪加工,研究成熟过程中豆蛋白和筛选发酵剂对干酪质构及感官影响。结果表明,豆乳和发酵剂对干酪的基础理化指标有显著影响,从干酪质构分析结果可以看出,干酪在成熟期间,豆乳的添加对干酪的硬度、弹性、黏聚性和咀嚼性都有显著影响,干酪硬度和咀嚼度下降。应用发酵剂L.Lactis subsp.Cremoris QH27-1和L.Lactis subsp.LactisXZ3303生产双蛋白切达干酪可以提高干酪的质构特征和感官品质。     

The effect of some manufacturing conditions on the development of flavour in Cheddar cheese

Organoleptic assessments by the NIRD panel of Cheddar cheeses made with Streptococcus cremoris NCDO 924 or 1986, either in enclosed vats excluding nonstarter flora or in open vats, showed that high viable starter populations in curd did not give stronger-flavoured cheese, but led to the development of bitterness. Cheeses made in open vats developed typical flavour more rapidly than those made in enclosed vats. Maturation temperature was the most important factor in determining the flavour intensity; cheese ripened at 13d?C for six months had stronger flavour than corresponding ones ripened at 6d?C for nine months, irrespective of the starter or vat used.     

Manufacture of Cheddar cheese from high-pressure-treated whole milk

The cheese-making characteristics of high-pressure (HP)-treated milk were examined. The rennet coagulation time of pasteurised milk decreased after HP treatment at 400 MPa but increased after treatment at 600 MPa. The L-value (whiteness) of milk decreased directly after HP treatment but, over the course of coagulation, whiteness of HP-treated milk increased to the same level as in the control. Cheddar cheese was then manufactured from raw whole milk or whole milk treated by high-pressure (HP) at 400 MPa (HP400) or 600 MPa (HP600) for 10 min at 20 °C. HP treatment of raw milk at 600 MPa resulted in a 3.66 log reduction in the initial counts of non-starter lactic acid bacteria (NSLAB), decreased protein and fat content, as well as a lower pH compared to the control. Furthermore, higher treatment pressures resulted in increased incorporation of β-lactoglobulin into the cheese curd, with parallel increases in yield by 1.23% and 7.78% for HP400 and HP600 cheeses, respectively. Overall, this study showed that the effects of HP treatment on milk proteins increased rennet coagulation times and changes in cheese composition at day 1.Industrial relevanceHigh-pressure treatment is a novel technology which has been applied to a number of commercial food products. In this study, HP-induced changes in milk proteins resulted in increased cheese yields and increased cheese whiteness. In addition, HP treatment significantly reduced the microflora of raw milk cheese. Those attributes could be of interest for both industry and consumer.     

Ultrafiltered milk reduces bitterness in reduced-fat Cheddar cheese made with an exopolysaccharide-producing culture

The objectives were to reduce bitterness in reduced-fat Cheddar cheese made with an exopolysaccharide (EPS)-producing culture and study relationships among ultra-filtration (UF), residual chymosin activity (RCA), and cheese bitterness. In previous studies, EPS-producing cultures improved the textural, melting, and viscoelastic properties of reduced-fat Cheddar cheese. However, the EPS-positive cheese developed bitterness after 2 to 3 mo of ripening due to increased RCA. We hypothesized that the reduced amount of chymosin needed to coagulate UF milk might result in reduced RCA and bitterness in cheese. Reduced-fat Cheddar cheeses were manufactured with EPS-producing and nonproducing cultures using skim milk or UF milk (1.2×) adjusted to a casein:fat ratio of 1.35. The EPS-producing culture increased moisture and RCA in reduced-fat Cheddar cheese. Lower RCA was found in cheese made from UF milk compared with that in cheese made from control milk. Ultrafiltration at a low concentration rate (1.2×) produced EPS-positive, reduced-fat cheese with similar RCA to that in the EPS-negative cheese. Slower proteolysis was observed in UF cheeses compared with non-UF cheeses. Panelists reported that UF EPS-positive cheese was less bitter than EPS-positive cheese made from control milk. This study showed that UF at a low concentration factor (1.2×) could successfully reduce bitterness in cheese containing a high moisture level. Because this technology reduced the RCA level (per g of protein) to a level similar to that in the control cheeses, the contribution of chymosin to cheese proteolysis would be similar in both cheeses.     

Enhancement of flavour development in ras cheese made by direct acidification

An attempt has been made to enhance flavour development in Ras cheese made from directly acidified milk. Addition of a ripened cheese slurry, yoghurt culture (Streptococcus thermophilus + Lactobacillus bulgaricus) or cheese starter (S. lactis + L. casei + Leuconostoc citrovorum) to the chemically acidified curd enhanced flavour intensity, body characteristics, the formation of both soluble nitrogen compounds and Free Fatty Acids and stimulated bacterial growth. Sensory properties (or characteristics) of cheese from chemically acidified curd incorporating the above additives approached those of control cheese.     

Headspace analysis of volatile flavour compounds of teleme cheese made from sheep and goat milk

The headspace compounds of teleme cheese made from sheep's milk, goats' milk or mixture of sheep's and goats' milk (50:50) were analysed during ripening by static headspace gas chromatography–mass spectrometry. A total of 21 major compounds were identified, including aldehydes (7), alcohols (5), ketones (4), and acids (2). All types of cheeses contained approximately the same volatiles at different concentrations. The total volatile compounds (TVC) increased during ripening. Cheeses made from sheep's milk showed the highest level of TVC, whereas cheeses made from goats' milk showed the lowest one.     

Low‐fat Cheddar cheese made using microparticulated whey proteins: Effect on yield and cheese quality

Influence of different levels (0, 0.15, 0.35 or 0.50%) of microparticulated whey protein (MWP) on yield and quality of low‐fat (~7.3 g/100 g) Cheddar cheese was investigated. MWP improved cheese yield due to the water‐binding ability of denatured whey protein. MWP addition decreased meltability but improved the textural properties beneficial for shredding and slicing, by decreasing sensory firmness. The results emphasise the role of MWP as an inert filler within cheese matrix, in improving cheese yield and creating a softer texture without compromising the sensory or overall quality of cheese, even with moisture increases in 0.35 or 0.50% MWP cheeses.     

Reduced-fat Cheddar cheese from a mixture of cream and liquid milk protein concentrate

Reduced-fat Cheddar cheese (RFC) was manufactured from standardized milk (casein/fat, C/F ˜ 1.8), obtained by (1) mixing whole milk (WM) and skim milk (SM) (control) or (2) mixing liquid milk protein concentrate (LMPC) and 35% fat cream (experimental). The percentage yield, total solid (TS) and fat recoveries in the experimental RFC were 22.0, 63.0 and 89.5 compared to 9.0, 50.7 and 87.0 in the control RFC, respectively. The average % moisture, fat, protein, salt and lactose were 40.7, 15.3, 32.8, 1.4 and 0.07%, respectively, in the experimental cheese and 39.3, 15.4, 33.0, 1.3 and 0.10%, respectively, in the control cheese. No growth of nonstarter lactic acid bacteria (NSLAB) was detected in the control or the experimental cheeses up to 3 months of ripening. After 6 months of ripening, the experimental cheese had 10⁷ cfu NSLAB/g compared to 10⁶ cfu/g in the control. The control cheese had higher levels of water-soluble nitrogen (WSN) and total free amino acids after 6 months of ripening than the experimental cheese. Sensory analysis showed that the experimental cheeses had lower intensities of milk fat and fruity flavours and decreased bitterness but higher intensities of sulphur and brothy flavours than in the control cheese. The experimental cheeses were less mature compared to the control after 270 days of ripening. It can be concluded from the results of this study that LMPC can be used in the manufacture of RFC to improve yield, and fat and TS recovery. However, proteolysis in cheese made with LMPC and cream is slower than that made with WM and SM.     

Proteomic study of proteolysis during ripening of Cheddar cheese made from milk over a lactation cycle

Milk for cheese production in Ireland is predominantly produced by pasture-fed spring-calving herds. Consequently, there are marked seasonal changes in milk composition, which arise from the interactive lactational, dietary and environmental factors. In this study, Cheddar cheese was manufactured on a laboratory scale from milk taken from a spring calving herd, over a 9-month lactation cycle between early April and early December. Plasmin activity of 6-months-old Cheddar cheese samples generally decreased over ripening time. One-dimensional urea-polyacrylamide gel electrophoresis (PAGE) of cheese samples taken after 6 months of ripening showed an extensive hydrolysis of caseins, with the fastest hydrolysis of α(s1)-caseins in cheeses made in August. A proteomic comparison between cheeses produced from milk taken in April, August and December showed a reduction in levels of β-casein and appearance of additional products, corresponding to low molecular weight hydrolysis products of the caseins. This study has demonstrated that a seasonal milk supply causes compositional differences in Cheddar cheese, and that proteomic tools are helpful in understanding the impact of those differences.     

Yield of Cheddar cheese manufactured from milk concentrate by ultrafiltration

There are basically two methods by which the manufacture of cheese from milk concentrated by ultrafiltration can increase yields. Firstly, the procedure can increase the weight of certain water-soluble, solids-non-fat components (mainly whey proteins) in the cheese. This extra solids-non-fat may allow extra water to be incorporated into the product without a decline in quality. Secondly, if suitable equipment can be designed, manufacture of cheese from concentrated milk can lead to a reduction in the losses of insoluble casein, fat and fines. The present study suggests that with a fivefold concentration of milk by ultrafiltration, and with the same losses of insoluble casein, fat and fines as with conventional cheesemaking, the yield of Cheddar is increased by around 4.5%. About half this increase is due to water-soluble, solids-non-fat components; the remainder is due to water. With the elimination of all losses of insoluble casein and fines the gain in product is predicted to be around 6% while increases in the fat retention to 95% would bring the yield advantage to about 8%. However, it is suggested that the elimination of casein fines losses may be difficult to achieve in commercial-scale, ultrafiltration cheesemaking equipment and that reductions in fat percentages in the whey are of little financial advantage to companies that recover whey fat .