Alkaline dyeing of polyester and polyester/cotton blend fabrics using sodium edetate

An alkaline dyeing of polyester with an alkali‐stable disperse dye, Dianix® Scarlet AD‐RG, was developed using sodium edetate as an alkaline buffering agent. The results obtained indicate the suitability of using sodium edetate for alkaline dyeing of polyester when compared with the control alkaline dyeing using Dianix AD system. Selected mono and bifunctional reactive dyes were used in combination with the alkali‐stable disperse dye for dyeing of polyester/cotton blend. Different dyeing methods for cotton and polyester/cotton blend fabrics using sodium edetate were evaluated in comparison with their respective control alkaline dyeing methods. The results of using sodium edetate in one‐bath two‐stage and two‐bath dyeing of polyester/cotton blend were comparable with that of the control dyeing method. Particularly, no change in the leveling and fastness properties was evaluated for all samples irrespective of the dyeing method. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Flame retardant finishing of the polyester/cotton blend fabric using a cross‐linkable hydroxy‐functional organophosphorus oligomer

Blend fabrics of cotton and polyester are widely used in apparel, but high flammability becomes a major obstacle for applications of those fabrics in fire protective clothing. The objective of this research was to investigate the flame retardant finishing of a 50/50 polyester/cotton blend fabric. It was discovered previously that N,N′‐dimethyloldihydroxyethyleneurea (DMDHEU) was able to bond a hydroxy‐functional organophosphorus oligomer (HFPO) onto 50/50 nylon/cotton blend fabrics. In this research, the HFPO/DMDHEU system was applied to a 50/50 polyester/cotton twill fabric. The polyester/cotton fabric treated with 36% HFPO and 10% DMDHEU achieved char length of 165 mm after 20 laundering cycles. The laundering durability of the treated fabric was attributed to the formation of polymeric cross‐linked networks. The HFPO/DMDHEU system significantly reduced peak heat release rate (PHRR) of cotton on the treated polyester/cotton blend fabric, but its effects on polyester were marginal. HFPO/DMDHEU reduced PHRR of both nylon and cotton on the treated nylon/cotton fabric. It was also discovered that the nitrogen of DMDHEU was synergistic to enhance the flame retardant performance of HFPO on the polyester/cotton fabric.     

涤棉织物化学回收工艺研究

以废旧涤棉织物为原料,乙二醇(EG)为醇解剂,通过改变醇解时间、醇解温度、EG/废旧涤棉织物中聚对苯二甲酸乙二醇酯(PET)质量比(mEG/mPET)、催化剂种类及用量等研究了蓬松态下废旧涤棉织物的醇解工艺,以及醇解过程对涤棉织物中棉纤维性能的影响。结果表明:随着醇解时间、醇解温度的提高,mEG/mPET的增大,涤棉织物的醇解程度增大,各参数达到一定程度后醇解程度基本不变;最佳醇解工艺为涤棉织物中mEG/mPET为2/1,催化剂用量为涤棉织物中PET质量的0.30%,醇解温度196℃,醇解时间1 h;在乙酸锌、碳酸钠、乙酸钾、氯化镁4种催化剂中,碳酸钠综合催化效果最佳;经醇解过程后涤棉织物中棉纤维表面变得粗糙,力学性能有较大下降。     

Synthesis of a graft-functionalized flame retardant based on DOPO and its application on the surface of terylene/cotton fabrics

Terylene/cotton (TC) fabrics are widely used in the textile industry because of their superior softness and durability. In addition, its high combustibility leads to a great safety hazard, and the droplet phenomenon during combustion is particularly serious. 9-oxa-10-phospha-9,10-dihydrophenanthrene 10-oxide (DOPO) and its derivatives are frequently used as eco-friendly flame retardants in large quantities in substrates. It would be difficult to apply to the surface of the fabric, and the addition of large amounts would lead to a decrease in the mechanical properties. Therefore, it is necessary to design a strategy for graft-functionalized flame retardants that can be applied to surfaces. Here, this study reported a washing-fastness flame-retardant coating (DOPO-p) synthesized from DOPO and p-hydroxybenzaldehyde (p-HBA), coatings with a low weight growth and high flame-retardant efficiency are prepared by the strategy of dissolving with organic solvents. Water and dry-cleaning tests showed excellent washing fastness of TC fabrics. In the limiting oxygen index (LOI) test, the finished fabric achieved a LOI value of 22.9%. In the cone calorimetry test, the peak of heat release rate of the finished fabric is decreased by 27% and CO₂ release is reduced by 29% when the coating weight growth was only 3.3 wt%.     

Role of polymer chain end groups in plasma modification for surface metallization of polymeric materials

How to improve adhesion between poly(oxybenzoate‐co‐oxynaphthoate) (Vecstar OC and FA films) and copper metal by Ar, O₂, N₂ and NH₃ plasma modification was investigated. The mechanism of adhesion improvement is discussed from the viewpoint of chemical and physical interactions at the interface between the Vecstar film and copper metal layer. The adhesion between Vecstar OC film and copper metal was improved by chemical rather than physical interactions. Polymer chain end groups that occur at Vecstar OC film surfaces contribute effectively to adhesion. This improvement in adhesion is due to interactions between copper metal and O?C groups formed by plasma modification. Aggregation of the O?C groups to the copper metal/Vecstar OC film interface is a key factor for good adhesion. From this aspect, heat treatment of plasma‐modified Vecstar OC films on glass plates is effective in the aggregation, and the peel strength for the copper metal/Vecstar OC film system reached 1.21 N (5 mm)^?1. Copyright © 2009 Society of Chemical Industry     

Atmospheric pressure plasma treatment of polyethylene via a pulse dielectric barrier discharge: Comparison using various gas compositions versus corona discharge in air

Modification of polyolefin surfaces is often necessary to achieve improved printability, lamination, etc. Although corona discharge and flame treatments can produce the higher surface energy needed for these applications, the properties of the resulting surfaces are not always optimal. Atmospheric pressure plasma is a surface modification technique that is similar to corona discharge treatment, but with more control, greater uniformity, and higher efficiency. Using an atmospheric pressure plasma unit with a dielectric barrier discharge generated using an asymmetric pulse voltage, the effects of different gases, powers, and linespeeds on polyethylene surface treatment were studied. Our results show that atmospheric pressure plasma can be used to achieve higher long‐term wettability, higher surface oxygen and nitrogen, and a greater range of surface chemistries with better robustness versus standard corona treatment. Atomic force microscopy results suggest significant differences in the mechanism of surface functionalization versus etching and ablation depending on the gases used. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 319–331, 1999     

Durable flame‐retardant treatment of polyethylene terephthalate (PET) and PET/cotton blend using dichlorotribromophenyl phosphate as new flame retardant for polyester

Dichlorotribromophenyl phosphate (DCTBPP) was synthesized via the reaction of tribromophenol and phosphorous oxychloride and characterized by elemental analysis, IR, ¹H‐NMR, thermogravimetric analysis, and differential scanning calorimetry. To impart durable flame retardancy the poly(ethylene terephthalate) (PET) fabric was treated with DCTBPP via pad–dry–thermosol fixation and the PET/cotton (50/50) blend fabric was treated with both DCTBPP and tetrakis(hydroxymethyl) phosphonium chloride (THPC)/urea precondensate via a two‐bath sequential treatment. The treated PET fabric's increased limiting oxygen index value was proportional to the increasing DCTBPP application level and showed self‐extinguishing properties at 8.1% add‐on, even after 50 washes. The blend fabric treated with 15% DCTBPP and 30% THPC/urea precondensate became self‐extinguishable and durable to 50 washes, and the treated fabric retained over 85% of its breaking strength without excessive stiffness. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 793–799, 2001