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1.
The intercrosslinked networks of unsaturated polyester (UP) toughened epoxy–clay hybrid nanocomposites have been developed. Epoxy resin (DGEBA) was toughened with 5, 10 and 15% (by wt) of unsaturated polyester using benzoyl peroxide as radical initiator and 4,4′-diaminodiphenylmethane as a curing agent at appropriate conditions. The chemical reaction of unsaturated polyester with the epoxy resin was carried out thermally in presence of benzoyl peroxide-radical initiator and the resulting product was analyzed by FT-IR spectra. Epoxy and unsaturated polyester toughened epoxy systems were further modified with 1, 3 and 5% (by wt) of organophilic montmorillonite (MMT) clay. Clay filled hybrid UP-epoxy matrices, developed in the form of castings were characterized for their thermal and mechanical properties. Thermal behaviour of the matrices was characterized by differential scanning calorimetry (DSC), thermo gravimetric analysis (TGA) and dynamic mechanical analysis (DMA). Mechanical properties were studied as per ASTM standards. Data resulted from mechanical and thermal studies indicated that the introduction of unsaturated polyester into epoxy resin improved the thermal stability and impact strength to an appreciable extent. The impact strength of 3% clay filled epoxy system was increased by 19.2% compared to that of unmodified epoxy resin system. However, the introduction of both UP and organophilic MMT clay into epoxy resin enhanced the values of mechanical properties and thermal stability according to their percentage content. The impact strength of 3% clay filled 10% UP toughened epoxy system was increased by 26.3% compared to that of unmodified epoxy system. The intercalated nanocomposites exhibited higher dynamic modulus (from 3,072 to 3,820 MPa) than unmodified epoxy resin. From the X-ray diffraction (XRD) analysis, it was observed that the presence of d 001 reflections of the organophilic MMT clay in the cured product indicated the development of intercalated clay structure which in turn confirmed the formation of intercalated nanocomposites. The homogeneous morphologies of the UP toughened epoxy and UP toughened epoxy–clay hybrid systems were ascertained from scanning electron microscope (SEM).  相似文献   

2.
The improvement in thermal and mechanical properties of Nanocomposites prepared with unsaturated polyester (UP) as polymer matrix and various loadings of amino‐modified nano kaolinite clay as filler has been studied. Mechanical stirring and ultrasonication resulted in better dispersion of the clay. For curing polyester resin, cobalt naphthenate was used as accelerator and MEKP as initiator. Dynamic Mechanical Analysis (DMA) was carried out to find storage and loss modulus. Thermal stability was found through thermogravimetric analysis and the evaluation of structure and morphology of the nanocomposites were done through XRD, SEM, and TEM. Nanocomposite with 3 phr of amino modified clay has shown higher storage modulus and an improved thermal stability of UP/clay nanocomposites has been established. Tensile strength and toughness of the composite have been found to achieve maximum values at 1 phr of clay and the storage modulus has had an improvement of 38% compared to neat UPR. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43245.  相似文献   

3.
Two polymerizable cationic surfactants, vinylbenzyl n‐alkyldimethyl (n = 12 or 18) ammonium chlorides, were used for functionalization of montmorillonite (MMT) and preparation of unsaturated polyester (UP)‐clay nanocomposites. Polymerizable organophilic clays were prepared by exchanging the sodium ions of MMT with vinylbenzyldodecyldimethyl ammonium chloride (VDAC) or vinylbenzyloctadecyldimethyl ammonium chloride (VOAC) in an aqueous medium. The dispersion of organoclays in UP led to gel formation. UP/VDAC‐MMT resulted in intercalated nanocomposites while UP/VOAC‐MMT formed partially exfoliated nanocomposites. The nanocomposites exhibited higher dynamic modulus than pristine UP.  相似文献   

4.
This article presents the variation of viscosity, gel point, and curing kinetic process of nanocomposites based on unsaturated polyester resin (UPR) and natural nano‐clay CloisiteNa+® and organomodified Cloisite15A® montmorillonites (MMT). Different amounts (1–10 wt%) of nanoclays were added homogeneously before the cross‐linking reaction of the thermoset polymer. The complex viscosity before curing was especially dependent on the CloisiteNa+® content more than Cloisite15A®. The G' and G'' slope also as the complex viscosity criterion were used to determine the nanocomposites gel time variation. Isothermal differential scanning calorimetry measurements were performed to calculate the reaction order and the rate constant using different empirical equations. These results demonstrated a catalytic effect of the clays on the UPR cure, with diffusion controlled phenomena predominating at high conversions. The X‐ray diffraction patterns were useful for identifying the nanocomposites formation, and gave information about the clays dispersion, which served to support the rheological and polymerization kinetic results. Finally, natural MMT CloisiteNa+®decreased gel time and was more compatible with UPR than the organomodified Cloisite15A®. POLYM. COMPOS., 36:1931–1940, 2015. © 2014 Society of Plastics Engineers  相似文献   

5.
The inter-cross-linked networks of unsaturated polyester (UP) toughened epoxy blends were developed. Montmorillonite (MMT) clay was dispersed into the same system to prepare blended epoxy/UP/clay nanocomposites in different weight ratios viz. 0%, 1%, 2%, 3% and 5%. Mechanical properties like tensile strength (TS), impact strength (IS) and interlaminar shear strength (ILSS) were characterized for the above nanocomposites. Blended nanocomposites were fabricated by high shear mechanical mixing followed by ultra-sonication process to get homogeneous mixing under the aid of in situ polymerization. Mechanical properties were studied as per ASTM standards. Data obtained from mechanical property studies indicated that the introduction of UP into epoxy resin improved the impact strength to an appreciable extent. Impact strength (IS) and tensile strength (TS) were significantly improved and optimized at 3 wt. % clay content when compared with neat blend (0 wt. % clay) composites. The homogeneous morphologies of the UP toughened epoxy and epoxy/UP/clay nanocomposite systems were ascertained using scanning electron microscope (SEM) studies.  相似文献   

6.
This study examined the dynamic mechanical properties of sisal fiber reinforced unsaturated polyester (UP) toughened epoxy nanocomposites. The chemical structures changes in Epoxy, UP and UP toughened epoxy (Epoxy/UP) systems were characterized by Proton Nuclear magnetic resonance (1HNMR) spectroscopy. The morphological alterations of the nanocomposites were analyzed by X‐ray diffraction (XRD) and transmission electron microscopy (TEM). The untreated, chemically treated fibers, nanoclays, and the fiber reinforced Epoxy/UP nanocomposites were confirmed by FTIR spectrometer. The obtained mechanical results showed that alkali‐silane treated fibers improve the tensile strength (96%) and flexural strength (60%) of the Epoxy/UP nanocomposite than that of Epoxy/UP blend due to the strong interfacial bonding between the sisal fiber and matrix. The fracture toughness (KIC) and fracture energy (GIC) of treated sisal fiber reinforced DGEBA/UP/C30B nanocomposites found to be higher than that of untreated sisal fiber nanocomposites. The dynamic mechanical analysis (DMA) reveals that the fiber reinforced Epoxy/UP nanocomposites contains 30 wt% treated fiber and 1 wt% nanoclays, exhibits the highest storage modulus and better glass transition temperature (Tg) among the other kind of systems. The surface morphology of the fibers, fractured surface of the resins and composites were confirmed by scanning electron microscope (SEM). POLYM. COMPOS., 37:2832–2846, 2016. © 2015 Society of Plastics Engineers  相似文献   

7.
This paper reports on the thermal behavior and mechanical properties of nanocomposites based on unsaturated polyester resin (UP) modified with poly(ɛ‐caprolactone) (PCL) and reinforced with an organically modified clay (cloisite 30B). To optimize the dispersion of 30B and the mixing of PCL in the UP resin, two different methods were employed to prepare crosslinked UP–PCL‐30B hybrid nanocomposites. Besides, two samples of poly(ɛ‐caprolactone) of different molecular weight (PCL2: Mn = 2.103g.mol−1 and PCL50: Mn = 5.104g.mol−1) were used at several concentrations (4, 6, 10 wt%). The 30B concentration was 4 wt% in all the nanocomposites. The morphology of the samples was studied by scanning electron microscopy (SEM). The analysis of X‐ray patterns reveals that intercalated structures have been found for all ternary nanocomposites, independently of the molecular weight, PCL concentration and the preparation method selected. A slight rise of the glass transition temperature, Tg, is observed in UP/PCL/4%30B ternary nanocomposites regarding to neat UP. The analysis of the tensile properties of the ternary (hybrid) systems indicates that UP/4%PCL2/4%30B nanocomposite improves the tensile strength and elongation at break respect to the neat UP while the Young modulus remains constant. POLYM. COMPOS., 35:827–838, 2014. © 2013 Society of Plastics Engineers  相似文献   

8.
Polymeric composites are widely used to control the corrosion of metal surfaces. Various types of polymer nanocomposites provide better corrosion protection than the neat resins. This paper aims at reviewing some of the protective properties of Tunisian clay (montmorillonite-MMT)/unsaturated polyester (UP/MMT) in 3.5% NaCl. The spin coating technique is applied on metals deposited on a stainless steel surface. The samples are characterized with XRD, TEM and SEM methods. The corrosion performance was estimated by using open circuit potential, polarization measurements and electrochemical impedance spectroscopy. The UP/OMMT nanocomposites showed the best corrosion protection performance.  相似文献   

9.
In this study, composites of unsaturated polyester resin (UPR), synthesized from recycled polyethylene terephthalate (PET), with 10 to 40% in volume of corn straw fiber (CSF), were elaborated and studied the effect of fiber content on their physical and mechanical properties. The content of cellulose (48.97%), hemicellulose (24.06%), and lignin (6.59%) were determined by chemical characterization of CSF. The characteristic bonds of the UPR were identified as a cross-linking network between the styrene monomer (ST) and the unsaturated polyester (UP) through FTIR. Two decomposition stages were observed by TGA–DTG. The results of physical and mechanical properties showed that as the fiber content increased in the UPR, the water absorption increased (0.6% to 2.56%), on the other hand, the density (1218.23 to 1150.28 kg/m3), flexural strength (50.58 to 26.98 MPa), flexural modulus (2.66 to 2.29 GPa), tensile strength (8.62 to 3.65 MPa), tensile modulus (1.18 to 0.43 GPa), and hardness (81.67 to 65.67 Shore D), they decreased. SEM analysis showed some defects in the fiber distribution in the UPR, which affected the mechanical properties of the composites. This research contributes to the development of new material from use of two waste materials for the benefit of the environment.  相似文献   

10.
Poly(vinyl alcohol) (PVA)/clay nanocomposites were synthesized using the solution intercalation method. Na ion‐exchanged clays [Na+–saponite (SPT) and Na+–montmorillonite (MMT)] and alkyl ammonium ion‐exchanged clays (C12–MMT and C12OOH–MMT) were used for the PVA nanocomposites. From the morphological studies, the Na ion‐exchanged clay is more easily dispersed in a PVA matrix than is the alkyl ammonium ion‐exchanged clay. Attempts were also made to improve both the thermal stabilities and the tensile properties of PVA/clay nanocomposite films, and it was found that the addition of only a small amount of clay was sufficient for that purpose. Both the ultimate tensile strength and the initial modulus for the nanocomposites increased gradually with clay loading up to 8 wt %. In C12OOH–MMT, the maximum enhancement of the ultimate tensile strength and the initial modulus for the nanocomposites was observed for blends containing 6 wt % organoclay. Na ion‐exchanged clays have higher tensile strengths than those of organic alkyl‐exchanged clays in PVA nanocomposites films. On the other hand, organic alkyl‐exchanged clays have initial moduli that are better than those of Na ion‐exchanged clays. Overall, the content of clay particles in the polymer matrix affect both the thermal stability and the tensile properties of the polymer/clay nanocomposites. However, a change in thermal stability with clay was not significant. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 3208–3214, 2003  相似文献   

11.
To study the effect of organophilic clay concentration on nonisothermal crystallization, poly(L ‐lactic acid) (PLLA)/montmorillonite (MMT) nanocomposites were prepared by mixing various amounts of commercial MMT (Cloisite® 30B) and PLLA. The effect of MMT content on melting behavior and crystal structure of nonisothermal crystallized PLLA/MMT nanocomposites was investigated by differential scanning calorimetry (DSC), small‐angle X‐ray scattering, and wide‐angle X‐ray diffraction (XRD) analyses. The study was focused on the effect of the filler concentration on thermal and structural properties of the nonisothermally crystallized nanocomposite PLLA/MMT. The results obtained have shown that at filler loadings higher than 3 wt %, intercalation of the clay is observed. At lower clay concentrations (1–3 wt %), exfoliation predominates. DSC and XRD analysis data show that the crystallinity of PLLA/MMT composites increases drastically at high clay loadings (5–9 wt %). In these nanocomposites, PLLA crystallizes nonisothermally in an orthorhombic crystal structure, assigned to the α form of PLLA. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012  相似文献   

12.
The effect of clay modification on organo‐montmorillonite/NBR nanocomposites has been studied. Organo‐montmorillonite/NBR nanocomposites were prepared through a melt intercalation process. NBR nanocomposites were characterized by X‐ray diffraction (XRD), transmission electron microscopy (TEM), dynamic mechanical thermal analysis (DMTA) and a universal testing machine (UTM). XRD showed that the basal spacing in the clay increased, which means that the NBR matrix was intercalated in the clay layer galleries. On TEM images, organo‐montmorillonite (MMT) particles were clearly observed, having been exfoliated into nanoscale layers of about 10–20 nm thickness from their original 40 µm particle size. These layers were uniformly dispersed in the NBR matrix. The DMTA test showed that for these nanocomposites the plateau modulus and glass transition temperature (Tg) increased with respect to the corresponding values of pure NBR (without clay). UTM test showed that the nanocomposites had superior mechanical properties, ie strength and modulus. These improved properties are due to the nanoscale effects and strong interactions between the NBR matrix and the clay interface. Copyright © 2003 Society of Chemical Industry  相似文献   

13.
To prepare the polystyrene (PS)‐clay nanocomposites via an in situ emulsion polymerization, a clay predispersion method, i.e. dispersing the organic clay in the emulsifier solution by the assistance of ultrasonic, was proposed in this study. The conventional method, predispersing the organic clay into the monomer, was also presented for the comparison. The morphology analysis based on the X‐ray Deflection (XRD) and Transmission Electronic Microscopy (TEM) results suggested that the more uniform clay dispersion in the final nanocomposites could be achieved through the new method. The inorganic clay (Na‐MMT) and two organic clays (C18‐MMT and VC18‐MMT) synthesized by exchanging inorganic cations with the trimethyloctadecyl ammonium chloride (OTAC) and the vinylbenzyldimethyloctadecyl ammoniun chloride (VOAC) were chosen to investigate the influence of the clay surface modification on the properties of nanocomposites. The Dynamic Mechanical Analysis (DMA) results showed the storage modulus G′s of the nanocomposites had different enhancements over that of the pure PS, especially when the temperature approached the glass transition temperature (Tg). The Tgs of the nanocomposites, however, varied with the microstructure and the interactions between the polymer and the clay layers. The Na‐MMT and VC18‐MMT increased the Tg, while the Tgs of PS/C18‐MMT nanocomposites were slightly lower than that of the pure PS. POLYM. ENG. SCI., 2009. © 2009 Society of Plastics Engineers  相似文献   

14.
Polylactide (PLA) nanocomposite was prepared by melt blending of PLA and transition metal ion (TMI) adsorbed montmorillonite (MMT). PLA nanocomposite was characterized for mechanical performance, and the results revealed that the tensile modulus, flexural modulus, and impact strength were increased marginally. The nanocomposite was optimized at 5 wt% of TMI‐modified MMT (TMI‐MMT) loading. Thermogravimetric analysis displayed increase in onset of degradation temperature, and differential scanning calorimetry showed marginal increase in glass transition temperature (Tg) and melting temperature (Tm) in case of PLA nanocomposites, when compared with virgin PLA. The flammability testing of nanocomposites indicated good fire retardance characters. X‐ray diffraction patterns of TMI‐MMT and the corresponding nanocomposites indicated an intercalation of the metal ions into the clay interlayer. Fourier transform infrared spectroscopy analysis indicate formation of [Zn(EDA)2]2+ and [Cu(EDA)2]2+ complexes in the MMT interlayer. Dynamic mechanical analysis shows increase in glass transition temperature (Tg) and storage modulus (E′) in case of PLA nanocomposites reinforced with 5 wt% modified MMT. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers  相似文献   

15.
Low‐molecular‐weight copolymers of styrene and vinylbenzyl ammonium salts (oligomeric surfactant) were used to modify montmorillonite (MMT). The oligomeric‐modified MMT showed good thermal stability, which made it suitable to be used for preparing polycarbonate(PC)/MMT nanocomposites at high temperature. A different series of PC/MMT nanocomposites had been prepared by melt processing using a twin screw extruder. The effect of oligomeric surfactant structure and clay loading on the morphology, mechanical property, thermal stability, and color appearance of the nanocomposites were explored. The results of X‐ray diffraction and transmission electron microscopy analyses indicated that the PC/MMT nanocomposites had partially exfoliated structures. The PC/MMT nanocomposites were found to retain light colored, which was important for optical application. Compared to neat PC, the nanocomposites showed better properties of thermal stability and heat insulation. The mechanical properties of the nanocomposites are significantly enhanced by incorporating clay into the PC matrix. The tensile strength of nanocomposites with 2 wt% clay content was up to 55 MPa, which was much higher than that of the neat PC (37 MPa). The maximum tensile modulus value was 19% higher than that of neat PC. POLYM. COMPOS., 2013. © 2013 Society of Plastics Engineers  相似文献   

16.
Poly(methyl methacrylate) (PMMA)/montmorillonite (MMT) nanocomposites were synthesized by a simple technique of a monomer casting method, bulk polymerization. The products were purified by hot acetone extraction and characterized by Fourier transform infrared spectroscopy, X‐ray diffraction (XRD), transmission electron microscopy (TEM), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), examination of their mechanical properties, and light transmittance testing. Although XRD data did not show any apparent order of the MMT layers in the nanocomposites, TEM revealed parallel MMT layers with interlamellar spacings of an average of 9.8 nm and the presence of remnant multiplets of nonexfoliated layers. Therefore, PMMA chains were intercalated in the galleries of MMT. DSC and TGA traces also corroborated the confinement of the polymer in the inorganic layer by exhibiting the increase of glass‐transition temperatures and mass loss temperatures in the thermogram. Both the thermal stability and the mechanical properties of the products appeared to be substantially enhanced, although the light transmittances were not lost. Also, the materials had excellent mechanical properties. Measurement of the tensile properties of the PMMA/MMT nanocomposites indicated that the tensile modulus increased up to 1013 MPa with the addition of 0.6 wt % MMT, which was about 39% higher than that of the corresponding PMMA; the tensile strength and Charpy notched impact strength increased to 88 MPa and 12.9 kJ/m2, respectively. As shown by the aforementioned results, PMMA/MMT nanocomposites may offer new technology and business opportunities. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 348–357, 2005  相似文献   

17.
Acrylonitrile–butadiene–styrene (ABS)–clay composite and intercalated nanocomposites were prepared by melt processing, using Na‐montmorillonite (MMT), several chemically different organically modified MMT (OMMT) and Na‐laponite clays. The polymer–clay hybrids were characterized by WAXD, TEM, DSC, TGA, tensile, and impact tests. Intercalated nanocomposites are formed with organoclays, a composite is obtained with unmodified MMT, and the nanocomposite based on synthetic laponite is almost exfoliated. An unintercalated nanocomposite is formed by one of the organically modified clays, with similar overall stack dispersion as compared to the intercalated nanocomposites. Tg of ABS is unaffected by incorporation of the silicate filler in its matrix upto 4 wt % loading for different aspect ratios and organic modifications. A significant improvement in the onset of thermal decomposition (40–44°C at 4 wt % organoclay) is seen. The Young's modulus shows improvement, the elongation‐at‐break shows reduction, and the tensile strength shows improvement. Notched and unnotched impact strength of the intercalated MMT nanocomposites is lower as compared to that of ABS matrix. However, laponite and overexchanged organomontmorillonite clay lead to improvement in ductility. For the MMT clays, the Young's modulus (E) correlates with the intercalation change in organoclay interlayer separation (Δd001) as influenced by the chemistry of the modifier. Although ABS‐laponite composites are exfoliated, the intercalated OMMT‐based nanocomposites show greater improvement in modulus. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008  相似文献   

18.
Montmorillonite (MMT)‐based polyimide (PI) nanocomposites were prepared via two‐stage polymerization of PI using polyamic acid (PAA). The clay was organically modified using various alkylammonium ions to examine the effect of changes in alkyl length on the intercalation spacing of both the treated clays and their hybrids with PAA and PI. The intercalation behavior of clay in the PI matrix and its thermal and mechanical properties were investigated as a function of clay concentration. The d‐spacing of organically modified MMT (O‐MMT) increased with increasing length of the alkylammonium chain. PI/O‐MMT hybrids form exfoliated nanocomposites at clay concentrations below 2 wt%, while they form intercalated nanocomposites together with some exfoliated ones at clay contents exceeding 4 wt%. Young's modulus increased rapidly to a clay loading of 2 wt%, and leveled off with further increases in clay loading. The tensile strength at break increased rapidly up to a clay loading of 1 wt%, and then decreased sharply, while the strain at break showed a monotonic decrease with increasing clay loading from 0 to 8 wt%. The storage modulus, E′, in the temperature range below the glass transition temperature Tg, generally increased with increasing clay content, except at the highest clay content of 8 wt%. Copyright © 2004 Society of Chemical Industry  相似文献   

19.
Nanocomposites based on biodegradable poly(?‐caprolactone) (PCL) and layered silicates (montmorillonite, MMT) were prepared either by melt interaction with PCL or by in situ ring‐opening polymerization of ?‐caprolactone as promoted by the so‐called coordination‐insertion mechanism. Both non‐modified clays (Na+ ‐MMT) and silicates modified by various alkylammonium cations were studied. Mechanical and thermal properties were examined by tensile testing and thermogravimetric analysis. Even at a filler content as low as 3 wt% of inorganic layered silicate, the PCL‐layered silicate nanocomposites exhibited improved mechanical properties (higher Young's modulus) and increased thermal stability as well as enhanced flame retardant characteristics as a result of a charring effect. It was shown that the formation of PCL‐based nanocomposites depended not only on the nature of the ammonium cation and related functionality but also on the selected synthetic route, melt intercalation vs. in situ intercalative polymerization. Interestingly enough, when the intercalative polymerization of ?‐caprolactone was carried out in the presence of MMT organo‐modified with ammonium cations bearing hydroxyl functions, nanocomposites with much improved mechanical properties were recovered. Those hybrid polyester layered silicate nanocomposites were characterized by a covalent bonding between the polyester chains and the clay organo‐surface as a result of the polymerization mechanism, which was actually initiated from the surface hydroxyl functions adequately activated by selected tin (II) or tin (IV) catalysts.  相似文献   

20.
The novel surface‐modified sepiolite/unsaturated polyester (sepiolite/UP) nanocomposites were prepared by in situ polymerization. Sepiolite fibers were first organo‐modified by grafting of vinyltriethoxysilane (VTS) containing a double bond onto the surfaces and used as nanofillers. The morphology of sepiolites and nanocomposites were characterized by X‐ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), scanning electron microscope (SEM), and transmission electron microscope (TEM). Moreover, the thermal properties were determined by thermogravimetric analysis (TGA) and the thermal degradation mechanism was discussed. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010  相似文献   

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