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1.
A novel flame retardant (SPDV) containing phosphorus and silicon elements at the same time was synthesized. Spirocyclic pentaerythritol bisphosphorate disphosphoryl chloride (SPDPC) synthesized through simple dehydrochlorination reaction of pentaerythritol (PER) and phosphorus oxychloride (POCl3) was introduced into 9, 10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO)/ vinylmethyldimethoxy silane (VMDMS) oligomer (DV) to form a novel flame retardant. The structure and properties of SPDPC, DV and SPDV were characterized by FT-IR, NMR and TGA. After blended with EVM, the flame retardance of EVM/SPDV composites was estimated by cone calorimeter, limited oxygen index (LOI) and UL-94, and thermal stability was investigated using TGA. The morphological structure of the char formed after combustion in cone calorimeter was investigated by Scanning Electron Microscopy (SEM). The results indicate that the flame retardant and thermal stability were improved by incorporation of SPDV. The rich foamed char layers were observed in the residues after combustion in cone calorimeter test, which exactly benefits the thermal stability and flame retardant of EVM materials.  相似文献   

2.
The synergistic effects of 4A zeolite (4A) on the thermal degradation, flame retardancy, and char formation of an efficient halogen‐free flame‐retardant ethylene‐vinyl acetate copolymer composite (EVA/IFR) were investigated by limited oxygen index (LOI), vertical burning test (UL‐94), cone calorimeter test (CCT), digital photography, scanning electron microscopy (SEM), energy dispersive spectrometry (EDS), laser Raman spectroscopy (LRS) and thermogravimetric analytical (TGA) methods. It was found that a small amount of 4A clearly improved the LOI value of the EVA/IFR composite and reinforced the fire retardant performance with a great reduction in the combustion parameters of the EVA/IFR system from the CCT test. The entire composites passed the UL‐94 V‐0 rating test. The TGA and integral procedure decomposition temperature (IDPT) results showed that 4A enhanced the thermal stability of the EVA/IFR system and increased the char residue content effectively. The morphological structures observed by digital and SEM imaging revealed that 4A could promote EVA/IFR to form a more continuous and compact intumescent char layer. The LRS and EDS results demonstrated that by introduction of 4A into the EVA/IFR system, a more graphite structure was formed with increase phosphorus content in the char residue. POLYM. ENG. SCI., 56:380–387, 2016. © 2016 Society of Plastics Engineers  相似文献   

3.
A novel flame‐retardant (SPDH) containing phosphorus was synthesized through the reaction of 10‐(2,5‐dihydroxyphenyl)‐9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide and synthesized intermediate product 3,9‐dichloro‐2,4,8,10‐tetraoxa‐3,9‐diphosphaspiro[5.5] undecane‐3,9‐dioxide, which was used for optimizing the flame retardancy of ethylene‐vinyl acetate copolymer (EVM) rubber/aluminum hydroxide (ATH) composites. The microstructure of SPDH was characterized and determined by Fourier transform infrared and nuclear magnetic resonance spectroscopy. Thermogravimetric analysis (TGA) showed that SPDH had good charring effect at high temperature (600°C). The flame retardancy of the optimized EVM/ATH composites by SPDH was investigated by limiting oxygen index (LOI), cone calorimeter, and UL‐94 vertical burning tests. A higher LOI value (29.8%) and better UL‐94 rating (V‐0) can be achieved for the optimized EVM/ATH composite (EVM‐7) than EVM/ATH composite without SPDH (EVM‐3) with the total loading of additives. The heat release rate decreased and residual mass increased gradually as the loading of SPDH increased for the optimized EVM/ATH composites. There existed distinct synergistic flame‐retardant effect between SPDH and ATH in EVM matrix. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers  相似文献   

4.
In this article, high‐density polyethylene/ethylene vinyl‐acetate copolymer (HDPE/EVA) composites filled with two different particle sizes (45 and 150 µm) of expandable graphite (EG) were prepared by using a twin‐screw extruder. The thermal stability, flammability, and mechanical properties of HDPE/EVA/EG composites were investigated by thermogravimetric analysis (TGA), cone calorimeter test (CCT), tensile test, and scanning electron microscopy (SEM). The results from TGA and CCT indicated that EG significantly enhanced the thermal stability and fire resistance of HDPE/EVA blend. The thermal stability and flame retardancy of HDPE/EVA/EG composites were improved with decreasing particle size of EG. Although the onset of weight loss of the flame‐retardant composites occurred at a lower temperature than that of HDPE/EVA blend, the flame‐retardant composites produced a large amount of char residue at a high temperature. The consolidated char layer formed a barrier, which could reduce heat, low‐molecular transfer, and air incursion, and thus enhanced the flame retardancy. The data from the tensile test showed that the addition of EG deteriorated the mechanical properties; however, the tensile stress and strain of HDPE/EVA/EG composites increased with decreasing the particle size of EG owing to the strong interface adhesion between polymer matrix and inorganic particles. POLYM. ENG. SCI., 54:1162–1169, 2014. © 2013 Society of Plastics Engineers  相似文献   

5.
A new intumescent flame retardant (IFR) system consisting of ammonium polyphosphate (APP) and charing‐foaming agent (CFA) and a little organic montmorillonite (OMMT) was used in low‐density polyethylene (LLDPE)/ethylene‐vinyl acetate (EVA) composite. According to limiting oxygen index (LOI) value and UL‐94 rating obtained from this work, the reasonable mass ratio of APP to CFA was 3 : 1, and OMMT could obviously enhance the flame retardancy of the composites. Cone calorimeter (CONE) and thermogravimetric analysis (TGA) were applied to evaluate the burning behavior and thermal stability of IFR‐LLDPE/EVA (LLDPE/EVA) composites. The results of cone calorimeter showed that heat release rate peak (HRR‐peak) and smoke production rate peak (SPR‐peak) and time to ignition (TTI) of IFR‐LLDPE/EVA composites decreased clearly compared with the pure blend. TGA data showed that IFR could enhance the thermal stability of the composites at high temperature and effectively increase the char residue. The morphological structures of the composites observed by scanning electron microscopy (SEM) and X‐ray diffraction (XRD) demonstrated that OMMT could well disperse in the composites without exfoliation, and obviously improve the compatibility of components of IFR in LLDPE/EVA blend. The morphological structures of char layer obtained from Cone indicated that OMMT make the char layer structure be more homogenous and more stable. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009  相似文献   

6.
The flammability characterization and synergistic flame‐retardant effect of Fe‐montmorillonite (Fe‐OMT) in the ethylene‐vinyl acetate/aluminum hydroxide (EVA/ATH) compounds were studied using limiting oxygen index (LOI), UL‐94 test, cone calorimeter, microscale combustion calorimetry (MCC), and thermogravimetric analysis (TGA). The results showed that addition of Fe‐OMT increases the LOI value and improves the UL 94 rating. Cone calorimeter data indicate that the addition of Fe‐OMT greatly reduced the heat release rate and carbon monoxide production rate. Furthermore a compact char residue formed on the surface of the sample with a suitable of Fe‐OMT during the combustion. The MCC results indicate that addition of Fe‐OMT reduced the heat release rate and catalyzed the decomposition of EVA. The TGA data showed further evidence that Fe‐OMT can catalyze carbonization reactions. POLYM. ENG. SCI., 2012. © 2011 Society of Plastics Engineers  相似文献   

7.
Mg‐Al‐Fe ternary layered double hydroxides (LDH) were synthesized based on red mud (RM) by calcination‐rehydration method, and characterized using X‐ray diffraction (XRD). And, the LDH coated with ZnSn(OH)6 (ZHS) was studied by XRD, scanning electron microscopy (SEM), transmission electron microscopy, and energy dispersive spectroscopy (EDS). The flame retardant and thermal properties of EVA composites based on RM, LDH and LDH coated with ZHS were studied using cone calorimeter test (CCT) and thermogravimetric analysis (TGA). The CCT data indicates that heat release rates (HRR) of EVA with LDH coated with ZHS decreases in comparison with that of EVA, EVA/RM and EVA/LDH composites. The TGA data show that LDH coated with ZHS can apparently increase the thermal stability and the charred residues after burning. POLYM. ENG. SCI., 54:2918–2924, 2014. © 2014 Society of Plastics Engineers  相似文献   

8.
The combined effects of an organically modified montmorillonite (OMMT) and an intumescent flame retardant, poly (piperazine spirocyclic pentaerythritol bisphosphonate) (PPSPB), in (low‐density polyethylene)/[ethylene‐(vinyl acetate) copolymer] (LDPE/EVA) nanocomposites were observed. The results from X‐ray diffraction and transmission electron microscopy studies showed that exfoliated LDPE/EVA/PPSPB/OMMT nanocomposites were formed. Thermal stability and flammability properties were investigated by thermogravimetric analysis and cone calorimeter tests. The combination of PPSPB and montmorillonite improved thermal stability and reduced significantly the flammability, including peak heat release rate (PHRR), total heat release, average mass loss rate, etc. The PHRR of LDPE/EVA/PPSPB/OMMT was reduced by about 50% compared to that of an LDPE/EVA blend. The morphology and composition of the residues generated by cone calorimeter tests were investigated by scanning electronic microscopy (SEM) and energy dispersive X‐ray (EDX) analysis. The results of SEM showed that a compact and dense intumescent char was formed from the LDPE/EVA/PPSPB/OMMT nanocomposite upon combustion. The results of EDX examination revealed that the carbon content of this char was increased significantly by the combined effect of PPSPB and montmorillonite. J. VINYL ADDIT. TECHNOL., 19:285–292, 2013. © 2013 Society of Plastics Engineers  相似文献   

9.
A phosphorus‐ and nitrogen‐containing intumescent flame retardant, pentaerythritol di‐N‐hydroxyethyl phosphamide (PDNP), was synthesized with phosphorus oxychloride, pentaerythritol, and ethanolamine as raw materials. Using the prepared PDNP as a chain extender, a series of flame‐retardant waterborne polyurethanes (WPU) were prepared, and their structures were characterized using NMR and Fourier transform infrared spectroscopy (FTIR). Additionally, the thermal properties and flame retardancy of WPU films were investigated by thermogravimetric analysis, limiting oxygen index (LOI) tests, cone calorimeter tests, and thermogravimetry‐FTIR. These results indicated that PDNP materials exhibit good char‐forming ability at high temperature and that PDNP‐modified waterborne polyurethane obtained an LOI value of 26.0% for a PDNP content of 9 wt %. Finally, the morphology and the element distributions of char residues of WPU were analyzed by scanning electron microscopy and energy dispersive spectrometry after combustion. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46093.  相似文献   

10.
Pentaerythritol phosphate melamine salt (PPMS) as a single‐molecule intumescent fire retardant was synthesized and characterized. The influence of the PPMS content on the combustion and thermal decomposition processes of intumescent‐flame‐retardant (IFR) ethylene–vinyl acetate copolymer (EVA) composites was studied by limiting oxygen index (LOI) measurement, UL 94 rating testing, cone calorimetry, thermogravimetric analysis, and scanning electron microscopy. The LOI and UL 94 rating results illustrate that PPMS used in EVA improved the flame retardancy of the EVA composites. The cone calorimetry test results show that the addition of PPMS significantly decreased the heat‐release rate, total heat release, and smoke‐production rate and enhanced the residual char fire performance of the EVA composites. The IFR–EVA3 composite showed the lowest heat‐release and smoke‐production rates and the highest char residue; this means that the IFR–EVA3 composite had the best flame retardancy. The thermogravimetry results show that the IFR–EVA composites had more residual char than pure EVA; the char residue yield increased with increasing PPMS content. The analysis results for the char residue structures also illustrated that the addition of PPMS into the EVA resin helped to enhance the fire properties of the char layer and improve the flame retardancy of the EVA composites. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42148.  相似文献   

11.
Miaojun Xu  Xu Li  Bin Li 《火与材料》2016,40(6):848-860
A novel cross‐linked organophosphorus–nitrogen polymetric flame retardant additive poly(urea tetramethylene phosphonium sulfate) defined as PUTMPS was synthesized by the condensation polymerization between urea and tetrahydroxymethyl phosphonium sulfate. Its chemical structure was well characterized by Fourier transform infrared (FTIR) spectroscopy, 13C and 31P solid‐state nuclear magnetic resonance. The synthesized PUTMPS and curing agent m‐phenylenediamine were blended into epoxy resins to prepare flame retardant epoxy resin thermosets. The effects of PUTMPS on fire retardancy and thermal degradation behavior of EP/PUTMPS thermosets were investigated by limiting oxygen index (LOI), vertical burning test (UL‐94), cone calorimeter measurement, and thermalgravimetric analysis (TGA) tests. The surface morphologies and chemical compositions of char residues for cured epoxy resins were investigated by scanning electron microscopy and X‐ray photoelectron spectroscopy (XPS), respectively. Water resistant properties of epoxy resin thermosets were evaluated by putting the samples into distilled water at 70°C for 168 h. The results demonstrated that the EP/12 wt% PUTMPS thermosets successfully passed UL‐94 V‐0 flammability rating and the LOI value reached 31.3%. The TGA results indicated that the incorporation of PUTMPS promoted epoxy resin matrix decomposed and char forming ahead of time, which led to a higher char yield and thermal stability for epoxy resin thermosets at high temperature. The morphological structures and analysis of XPS for the char residues of the epoxy resin thermosets shown that PUTMPS benefited to the formation of a sufficient, more compact, and homogeneous char layer with rich flame retardant elements on the materials surface during burning, which prevented the heat transmission and diffusion, limited the production of combustible gases, inhibited the emission of smoke, and then led to the reduction of the heat release rate and smoke produce rate. After water resistance tests, EP/12 wt% PUTMPS thermosets still remained excellent flame retardancy. Copyright © 2015 John Wiley & Sons, Ltd.  相似文献   

12.
A series of UV‐curable flame‐retardant resins was obtained by blending phosphate acrylate (BTP) in different ratios with epoxy acrylate resin (EA). The flammability was characterized by limiting oxygen index (LOI), UL 94 flammability rating and cone calorimeter, and the thermal degradation of the flame‐retardant resins was studied using thermo gravimetric analysis (TGA), and real‐time Fourier transform infrared (RTFTIR). The results indicated that the flame‐retardant efficiency increases with the addition of BTP. The heat release rate with the addition of BTP decreases greatly. The TGA data showed that EA/BTP blends have lower initial decomposition temperatures and higher char residues than pure EA, whereas BTP has the lowest initial decomposition temperature and the highest char residue. The RTFTIR study indicates that the EA/BTP blends have lower thermal oxidative stability than the pure EA. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010  相似文献   

13.
Polyesters with 9,10‐dihydro‐9‐oxy‐10‐phosphaphenanthrene‐10‐oxide‐containing comonomers are synthesized aiming to improve the flame retardancy of aliphatic polyesters such as poly(butylene succinate) and poly(butylene sebacate). The influence of the chemical structure on the thermal decomposition and pyrolysis is examined using a combination of thermogravimetric analysis (TGA), TGA‐Fourier transform infrared (FTIR) spectroscopy, pyrolysis‐gas chromatography/mass spectrometry, and microscale combustion flow calorimetry. Thermal decomposition pathways are derived and used to select suitable candidates as flame retardants for PBS. The fire behavior of the selected polymers is evaluated by forced‐flaming combustion in a cone calorimeter. The materials show two modes of action for flame retardancy: strong flame inhibition due to the release of a variety of molecules combined with charring in the solid state.  相似文献   

14.
A novel silicone‐containing flame retardant (HSOBA) synthesized from hydrogen‐containing silicone oil and Bisphenol A via a simple approach has been incorporated into polycarbonate (PC) matrix to study its effects on the flame retardancy. The flame retardancy of PC/HSOBA composites is investigated by limiting oxygen index (LOI), vertical burning tests (UL‐94), and cone calorimeter measurement. The LOI value of the composites is 31.7 and the UL‐94 rating reaches V‐0, when the content of HSOBA is 3 wt %. Cone calorimeter data confirm that the HSOBA acts as an effective additive functioning both as flame retardants and as smoke suppressant. Evolution of the thermal behaviors of the composites tested by TGA, the morphological structures, and the constituent of char residue after LOI tests characterized by scanning electronic microscopy‐energy‐dispersive X‐ray analysis were used to explain the possible flame‐retardant mode. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012  相似文献   

15.
Günter Beyer 《火与材料》2001,25(5):193-197
Flame retardant nanocomposites are synthesized by melt‐blending ethylene–vinyl acetate copolymers (EVA) with modified layered silicates (montmorillonites). Thermogravimetric analysis performed under different atmospheres (nitrogen and air) demonstrated a clear increase in the thermal stability of the layered silicate‐based nanocomposites. The use of the cone calorimeter to investigate the fire properties of the materials indicated that the nanocomposites caused a large decrease in heat release. The char‐formation is the main factor important for improvement and its function is outlined. Further improvements of the flame retardancy by combinations of nanofillers and traditional FR‐additives on the basis of metal hydroxides were also studied. Copyright © 2002 John Wiley & Sons, Ltd.  相似文献   

16.
Two charring agents tris (2‐hydrooxyethyl) isocyanurate terephthalic acid ester, (dimer/trimer mixture TT23, and tetramer TT4) were synthesized by using tris (2‐hydrooxyethyl) isocyanurate (THEIC) and terephthalic acid (TPA) as raw materials. These two charring agents were combined with ammonium polyphosphate (APP) to form intumescent flame retardants (IFR) for polylactide (PLA). The thermal stability of IFRs were tested by TGA, it is found that APP/TT4 mixture has a higher thermal stability and a better char forming ability than that of APP/TT23 mixture. The combustion properties and thermal stability of PLA/APP/TT23 and PLA/APP/TT4 composites were evaluated by UL‐94 burning tests, limiting oxygen index (LOI), cone calorimeter tests and TGA, the chemical structure of char residues were analyzed by FTIR and XPS. It can be concluded that PLA with 30 wt % of APP/TT4 (weight ratio 5 : 1) achieved the greatest flame retardancy. Moreover, the continuous and expansionary char layer observed from SEM images proved better char forming ability of TT4 than that of TT23. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42086.  相似文献   

17.
This article reports a facile one‐step methodology to increase fire resistance properties of cotton fabric. The flame‐retardant coating for cotton fabric was synthesized with methyltriethoxysilane and organophosphates (M102B) through an ultrasound irradiation process. The coating structure and surface morphology of uncoated and coated fabrics were investigated by Fourier transform infrared spectroscopy and scanning electron microscope, respectively. The flame‐retardant properties, bending modulus, air permeability and thermal stability were studied by vertical burning test, cantilever method, air permeability test and thermogravimetric analysis (TGA). As a result, the cotton fabric coated with 29.2% (mass increased) of flame‐retardant coating was able to balance the flame retardant property and wearing comfort of the fabrics. The TGA results showed that the residue char of cotton was greatly enhanced after treatment with the coating, which has a high char forming effect on cellulose during testing. Furthermore, flame‐retardant property of coated fabrics did not change significantly after 10 washing cycles. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45114.  相似文献   

18.
Tris(2‐hydroxyethyl) isocyanurate based charring agent (TBCA) was synthesized by melt polycondensation with tris(2‐hydroxyethyl) isocyanurate (THEIC) and terephthalic acid as raw materials. It was characterized by Fourier transform infrared spectroscopy, elemental analysis, 1H‐NMR, and thermogravimetric analysis (TGA). TBCA was blended with ammonium polyphosphate (APP) to form an intumescent flame retardant (IFR) for polypropylene (PP). The charring properties of TBCA was tested by flame retardancy in the PP/APP/TBCA (PP/IFR2) composite and compared with that of the PP/APP/THEIC (PP/IFR1) composite. The results show that PP/IFR2 had lower flame‐retardant properties but better water resistance than that of the PP/IFR1 composite because PP/IFR2 could still obtain a V‐0 rating after it had been soaked in water at 70°C for 96 h, whereas PP/IFR1 could not achieve any rating after 36 h. Their combustion performance was further evaluated by a cone calorimeter test, their thermal degradation processes were studied by TGA, and the morphology of the char residue was observed by scanning electron microscopy. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41810.  相似文献   

19.
A flame retardant tri‐(phosphaphenanthrene‐(hydroxyl‐methylene)‐phenoxyl)‐1, 3, 5‐triazine (Trif‐DOPO) and its control samples are incorporated into diglycidyl ether of bisphenol‐A (DGEBA) and 4, 4′‐diamino‐diphenyl sulfone (DDS) to prepare flame retardant thermosets, respectively. According to the results of limited oxygen index (LOI), UL94 vertical burning test and cone calorimeter test, the Trif‐DOPO/DGEBA/DDS thermoset with 1.2 wt % phosphorus possesses the LOI value of 36% and UL94 V‐0 flammability rating, and Trif‐DOPO can decrease the peak of heat release rate (pk‐HRR) and reduce the total heat release (THR) of thermosets. All these prove better flame retardant performance of Trif‐DOPO than that of 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide(DOPO). The residue photos of thermosets after cone calorimetry test disclose that Trif‐DOPO can promote the formation of thick and tough melting char layer for combined action of the flame retardant groups of Trif‐DOPO. The results from thermo gravimetric analysis (TGA) and pyrolysis‐gas chromatography‐mass spectrometry(Py‐GC/MS) show that the groups in Trif‐DOPO can be decomposed and produce PO2 fragments, phosphaphenanthrene and phenoxy fragments, which can jointly quench the free radical chain reaction during combustion. Therefore, the excellent flame retardancy of Trif‐DOPO is attributed to its flame retardant group‐synergic‐effect. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39709.  相似文献   

20.
Halloysite nanotubes (HNTs) were successfully incorporated as flame retardants in polyamide‐11 (PA11) after their modification with methyl phosphonic acid. Fourier transform infrared spectroscopy, thermal gravimetric analysis (TGA) and pyrolysis–gas chromatography–mass spectrometry were used to evidence the functionalization of the clay. Raw and modified HNTs were then incorporated by melt mixing in PA11 at 20 wt%. Compositions containing both ammonium polyphosphate (APP) and HNTs were also prepared. TGA and pyrolysis combustion flow calorimeter exhibited enhancement in thermal stability upon incorporation of both raw and modified halloysite nanotubes while APP causes degradation at lower temperature. Cone calorimeter data showed that modified halloysite acts by forming an insulating barrier during the combustion, which limits heat and mass transfers. Moreover, elemental analysis of sample residues after cone test evidenced that a part of the phosphorus of the modified halloysite was transferred to the gaseous phase. These results suggest the full potential of halloysite as fire retardant agent for polyamides. POLYM. ENG. SCI., 59:526–534, 2019. © 2018 Society of Plastics Engineers  相似文献   

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