The morphology of irradiated isotactic polypropylene

The research in this article explores the response of semicrystalline isotactic polypropylene to gamma radiation in air, and relates the morphological changes of the polymer to corresponding changes in mechanical properties. The effect of the initial morphology of the polymer on its response to irradiation is considered using infrared spectroscopy (FTIR), small‐ and wide‐angle X‐ray scattering, dynamic mechanical thermal analysis (DMTA), and mechanical testing. The extent of chain scission and crosslinking is dependent on the dose but not the initial starting morphology. These chemical changes cause the crystallinity to increase slightly, and the glass transition temperature to rise by a few degrees in all samples, but the overall morphology is only subtly changed. In contrast, a major deterioration in mechanical properties is caused. The effects of the irradiation observed under these conditions are similar in each material and the ultimate properties determined by the properties seen in the original material. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 2234–2242, 1999     

Cavitation during isothermal crystallization of isotactic polypropylene

Cavitation during isothermal crystallization of thin films of isotactic polypropylene was investigated systematically by light microscopy. Cavitation results from the negative pressure buildup due to density change during crystallization in the pockets of melts occluded by impinging spherulites. The morphology of such areas was also studied by SEM. The value of the negative pressure at the moment of cavitation was calculated from the drop of the spherulite growth rate. It was shown that the process of cavitation and the value of the negative pressure causing cavitation depend on the crystallization temperature. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 79: 2439–2448, 2001     

Isotactic polypropylene crystallized from the melt. I. Morphological study

The spherulitic structure of isotactic polypropylene (iPP) from the melt was studied by polarized light and scanning electron microscopy. From the crystallization morphology, it can be observed that crystallization of iPP from the melt below 132°C forms two types of spherulites, termed α- and β-spherulites. The structure of iPP isothermally crystallized above 132°C shows α-type only. The α-spherulites have a complex crosshatched array of radial and tangential lamellar structures, while β-spherulites have, to some extent, simpler lamellar morphology with lower crosshatching content compared with α-type. However, in α-spherulites the radial lamellar thickness is greater than that of tangential lamellae, but in β-spherulites the radial and tangential lamellae have approximately the same thickness. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 67:1259–1265, 1998     

Isothermal crystallization behavior of metallocene‐catalyzed isotactic polypropylene

Isothermal crystallization behavior of isotactic polypropylene (iPP) synthesized using metallocene catalyst was investigated in this work. The isotacticity of the polypropylene was characterized by ¹³C‐NMR spectroscopy. It was found that the melting temperature (T_m) of the iPP is 123.51°C and the crystallization temperature (T_c) is 93°C. The iPP synthesized in this work did not show a general increase of T_m with an increase of crystallization temperature T_c, due to the short crystallization time of 20 min and low molecular weight (number average molecular weight = 6,300). The iPP showed a tendency of increasing heat of fusion (ΔH_f) with decreasing crystallization temperature. All the spherulites of iPP samples showed negative birefringence. For the iPP sample crystallized at the highest T_c (= 123°C, just below T_m), the spherulite showed a pronounced Maltese Cross and a continuous sheaf‐like texture aligning radially, which suggests that R‐lamellaes are dominant in this spherulite. The crystalline structure of the iPP was also investigated by X‐ray diffraction. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 95: 231–237, 2005     

Effect of nucleating agent addition on crystallization of isotactic polypropylene

The isothermal and nonisothermal crystallization kinetics of nonnucleated and nucleated isotactic polypropylene (iPP) were investigated by DSC and a polarized light microscope with a hot stage. Dibenzylidene sorbitol (DBS) was used as a nucleating agent. It was found that the crystallization rate increased with the addition of DBS. The influence of DBS on fold surface energy, σ_e, was examined by the Hoffman and Lauritzen nucleation theory. It showed that σ_e decreased with the addition of DBS, suggesting that DBS is an effective nucleating agent for iPP. Ozawa's theory was used to study the nonisothermal crystallization. It was found that the crystallization temperature for the nucleated iPP was higher than that for nonnucleated iPP. The addition of DBS reduced the Ozawa exponent, suggesting a change in spherulite morphology. The cooling crystallization function has a negative exponent on the crystallization temperature. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 69: 2089–2095, 1998     

Self‐interference flow of an isotactic polypropylene melt in a cavity during injection molding. II. Morphology and crystallinity

This article is principally concerned with the morphology and crystallinity of isotactic polypropylene (iPP) parts molded by injection molding, during which a self‐interference flow (SIF) occurs for the melt in the cavity. Scanning electron microscopy shows that a transverse flow takes place in SIF samples. Wide‐angle X‐ray diffraction and differential scanning calorimetry show that SIF moldings exhibit a γ phase, in addition to α and β phases, and high crystallinity. Meanwhile, the results for iPP moldings made by the conventional flow process, that is, conventional injection molding, are reported for comparison. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 2791–2796, 2003     

Further study on double‐melting endotherms of isotactic polypropylene

The origins of the single‐ and double‐melting endotherms of isotactic polypropylene crystallized at different temperatures were studied carefully by differential scanning calorimetry, wide‐angle X‐ray diffraction, and small‐angle X‐ray scattering. The experimental data show that spontaneous crystallization occurs when the crystallization temperature is lower than 117°C; thus the lamellae formed are imperfect. At a lower heating rate, the recrystallization or reorganization of these imperfect lamellae leads to double endotherms. On the other hand, when the crystallization temperature is higher than 136°C, two major kinds of lamellae with different thickness are developed during the isothermal process, which also results in the double‐melting endotherms. In the intermediate temperature range the lamellae formed are perfect, and there is only a single peak in the distribution of lamellar thickness. This explains the origin of the single‐melting endotherm. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 163–170, 2000     

Influence of regioirregular structural units on the crystallization of isotactic polypropylene

Seven samples of isotactic polypropylene were examined to study the influence on the formation of the γ crystalline phase of possible regiodefects along the chain. Wide‐angle X‐ray diffraction allowed the determination of the percentage of the γ phase in the samples and ¹³C‐NMR spectroscopy was used to correlate the development of the γ phase with the existence of regioirregular structural units along the chain. Furthermore, it was possible to appraise the contributions given by the different families of lamellae to the small‐angle X‐ray diffraction patterns. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 375–384, 2001     

Influence of the conformational order of glassy isotactic polypropylene on its crystallization and melting behaviour

The influence of conformational order of glassy isotactic polypropylene (iPP) on its crystallization and melting behaviour was studied by wide‐angle X‐ray diffraction (WAXD), Fourier‐transform infrared spectroscopy (FTIR) and differential scanning calorimetry (DSC). The glassy iPP samples with various conformational orders were prepared by freeze‐drying procedure from very dilute solution. WAXD and FTIR results suggest that although freeze‐dried samples are non‐crystalline, their conformational order is rather high and increases with decreasing concentration of parent solutions. With increasing conformational order of glassy samples, the cold crystallization peak shifts to lower temperature, indicating acceleration of crystallization. At low fusion temperature, the conformational order of melt obtained from freeze‐dried samples is high so that the relaxation time of single‐ and pauci‐chains to re‐entangle is long and the interpenetration between single‐ and pauci‐chain collective particles is slow. However, at high fusion temperature, the interpenetration process can be completed very quickly. Copyright © 2004 Society of Chemical Industry     

Morphology,crystallization, and thermal behavior of isotactic polypropylene/propylene‐g‐styrene blends

Optical microscopy, differential scanning calorimetry, and small angle X‐ray scattering techniques were used to study the influence of the crystallization conditions on morphology and thermal behavior of samples of binary blends constituted of isotactic polypropylene (iPP) and a novel graft copolymer of unsaturated propylene with styrene (uPP‐g‐PS) isothermally crystallized from melt, at relatively low undercooling, in a range of crystallization temperatures of the iPP phase. It was shown that, irrespective of composition, no fall in the crystallinity index of the iPP phase was observed. Notwithstanding, spherulitic texture and thermal behavior of the iPP phase in the iPP/uPP‐g‐PS materials were strongly modified by the presence of copolymer. Surprisingly, iPP spherulites crystallized from the blends showed size and regularity higher than that exhibited by plain iPP spherulites. Moreover, the amount of amorphous material located in the interspherulitic amorphous regions decreased with increasing crystallization temperature, and for a given crystallization temperature, with increasing uPP‐g‐PS content. Also, relevant thermodynamic parameters, related to the crystallization process of the iPP phase from iPP/uPP‐g‐PS melts, were found, composition dependent. The equilibrium melting temperature and the surface free energy of folding of the iPP lamellar crystals grown in the presence of uPP‐g‐PS content up to 5% (wt/wt) were, in fact, respectively slightly lower and higher than that found for the lamellar crystals of plain iPP. By further increase of the copolymer content, both the equilibrium melting temperature and surface free energy of folding values were, on the contrary, depressed dramatically. The obtained results were accounted for by assuming that the iPP crystallization process from iPP/uPP‐g‐PS melts could occur through molecular fractionation inducing a combination of morphological and thermodynamic effects. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 79: 2286–2298, 2001     

Crystallization and morphology of reactor-made blends of isotactic polypropylene and ethylene-propylene rubber

The crystallization and morphology of reactor-made blends of isotactic polypropylene (PP) with a large content of ethylene-propylene rubber (EPR) (i.e., > 50%) were investigated. In the blends, PP was found to form spherulites during the crystallization process, with the growth rate constant under isothermal conditions. For crystallization temperatures in the range of 118–152°C, the birefringence of the spherulites varied from negative to positive by decreasing crystallization temperature, while homopolypropylene (homo-PP), the same as used in the blends as a matrix, showed negative spherulites in the whole temperature range investigated (118–152°C). Both the spherulite growth rate and the overall crystallization rate were slower for the blends than for homo-PP. The density of the crystallization nuclei was lower in the blends than in the homo-PP. It was concluded that a large amount of EPR content in the reactor-made blends of PP retards and hinders the crystallization of the matrix. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 66: 1007–1014, 1997     

Structure and morphology of isotactic polypropylene functionalized by electron beam irradiation

The structure and morphology of isotactic polypropylene (iPP), functionalized by electron beam irradiation at room temperature in air, are investigated by elementary analysis, FT‐infrared (FTIR) spectroscopy, electron spectroscopy for chemical analysis (ESCA), polariscope, and static contact angle. Elementary analysis reveals that the element oxygen has been introduced onto iPP chains after electron beam irradiation. In addition, as shown from FTIR spectra, oxygen‐containing groups, such as carbonyl, carboxyl, and ether groups, are introduced onto iPP molecular chains. The dependence of oxygenation extent (as measured by O_1S/C_1S value of ESCA spectra) on electron beam dose is obtained. Under polariscope, it can be observed that the dominant alpha phase appears to become more enhanced, and there is no crystalline phase transition. The static contact angle of iPP decreases with increasing dose. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 76: 75–82, 2000     

Orientated crystallization in discontinuous aramid fiber/isotactic polypropylene composites under shear flow conditions

Melt blends of short aramid fibers (AF) and isotactic polypropylene (iPP) are subjected to shear at 145°C and the structural evolution and final morphology are examined by in situ synchrotron X‐ray scattering/diffraction and high‐resolution scanning electron microscopy, respectively. The results indicate that the presence of short AFs significantly enhances the crystallization of iPP. It is argued that shear flow in this system exerts a twofold orientating action, namely, on the bulk iPP molecules and on the short AFs. The resultant crystalline morphology reflects the combined effects of crystallization on orientated iPP molecules to facilitate a shish kebab morphology and at the interface of the aligned fibers, to form transcrystallinity. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 1113–1118, 2005     

固相氯化法氯化等规聚丙烯结构分析

借助ＤＳＣ,ＩＲ,＾１Ｈ－ＮＭＲ方法对搅拌式固相氯化制备的氯化等规聚丙烯的宏观氯原子分布和微观氯原子分布进行了分析。结果表明,搅拌式固相氯化法能够迅速破坏等规聚丙烯的结晶,从而得到宏观氯原子分布均匀的ＣＩＰＰ。此方法制备的ＣＩＰＰ主要为等丙烯分子链上的仲氢原子被取代的产物。     

Effects of substituted aromatic heterocyclic phosphate salts on properties,crystallization, and melting behaviors of isotactic polypropylene

Nucleation effects of 2,2′‐methylene‐bis (4,6‐di‐tert‐butylphenyl) phosphate metal salts as a nucleating agent for isotactic polypropylene (iPP) were investigated with differential scanning calorimeter and polarized optical microscope, and their effects on mechanical, optical, and heat resistance properties of iPP were also studied. The results showed that monovalent metal salts of substituted aromatic heterocyclic phosphate such as sodium salt, lithium salt, and potassium salt had a good performance. With 0.2 wt % of sodium salt, lithium salt, or potassium salt incorporated into iPP, the crystallization peak temperature of iPP could be increased by 13.5, 13.6, and 15.0°C, respectively; the mass fraction of crystallinity of iPP could be increased by about 5%; and crystallization rate was enhanced increasingly. Meanwhile the tensile strength and flexural modulus of iPP could be increased by about 10 and 30%, respectively, and the clarity and heat distortion temperature of iPP could also be improved significantly. But bivalent and trivalent metal salts of substituted aromatic heterocyclic phosphate had little effect on properties of iPP. Meanwhile the morphology study showed that the addition of monovalent sodium salt could decrease the spherulite size of iPP significantly. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 4868–4874, 2006     

Preparation by melt mixing and characterization of isotactic polypropylene/SiO2 nanocomposites containing untreated and surface‐treated nanoparticles

In the present study two series of isotactic polypropylene (iPP)/SiO₂ nanocomposites containing 1, 2.5, 5, 7.5, and 10 wt % SiO₂ nanoparticles were prepared by melt‐mixing on a twin‐screw corotating extruder. In the first series untreated fumed silica nanoparticles were used, whereas in the second nanoparticles were surface‐treated with dimethyldichlorosilane. In both cases, the average size of the primary nanoparticles was 12 nm. Tensile and impact strength were found to increase and to be affected mainly by the type and content of silica nanoparticles. A maximum was observed, corresponding to samples containing 2.5 wt % SiO₂. These findings are discussed in light of the SEM and TEM observations. By increasing the amount of nanoparticles, large aggregates of fumed silica could be formed, which may explain the reduction of mechanical properties with higher concentrations of SiO₂. However, it was found that surface‐treated nanoparticles produced larger aggregates than did those derived from untreated nanoparticles, despite the increased adhesion of the iPP matrix, as was postulated from yield strength. This behavior negatively affected mechanical properties. In addition, an effort was made to determine if toughening theories, mainly the critical interparticle distance for rubber toughening or composites, also might be applicable in nanocomposites. From DSC measurements it was demonstrated that silica nanoparticles acted as effective nucleating agents, increasing the crystallization rate and the degree of crystallinity of iPP. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 2684–2696, 2006     

The spherulitic and lamellar morphology of melt-crystallized isotactic polypropylene

A study is presented concerning the basic morphology of melt-crystallized isotactic polypropylene (iPP). Involved within, is the coordinated application of optical and electronmicroscopy on a range of commercial iPP-s, crystallized in the temperature range 100°C–150°C. For electron microscopy in particular, the permanganic etching technique has been used throughout, providing the simultaneous combination of both real space microstructures with electron diffraction information. The investigation itself has centred on the five different spherulite types, as identified optically, which were then correlated with the details of their particular lamellar morphology. It was found that each spherulite type is characterized by virtue of the arrangement of its constituent lamellae, in terms of orientation, habit type and crystal structure. Thus, specific correlations were obtained between the structural entities on all scales of the structure hierarchy.     

Crystallization behaviour of isotactic polypropylene/linear low density polyethylene blends

Crystallization behaviour of isotactic polypropylene/linear low density polyethylene (iPP/LLDPE) blends has been investigated by optical microscopy and DSC. Crystallization of iPP depends upon blend composition and thermal history. When blended with LLDPE, the crystallization temperature of iPP, T_c, decreased slightly. Crystallinity did not change in the range 0-80wt% LLDPE; there were only slight changes in the crystalline structure, but LLDPE seemed to resist forming the β type of spherulites. Below 80 wt% of LLDPE, iPP was a continuous phase. The iPP spherulite growth rate was almost constant; however, overall crystallization decreased due to decreasing primary nuclei density.     

A novel β‐nucleating agent for isotactic polypropylene

The nucleating ability of p‐cyclohexylamide carboxybenzene (β‐NA) towards isotactic polypropylene (iPP) was investigated by differential scanning calorimetry, X‐ray diffraction, polarized optical microscopy and scanning electron microscopy. β‐NA is identified to have dual nucleating ability for α‐iPP and β‐iPP under appropriate kinetic conditions. The formation of β‐iPP is dependent on the content of β‐NA. The content of β‐phase can reach as high as 96.96% with the addition of only 0.05 wt% β‐NA. Under non‐isothermal crystallization the content of β‐iPP increases with increasing cooling rate. The maximum β‐crystal content is obtained at a cooling rate of 40 °C min^–1. The supermolecular structure of the β‐iPP is identified as a leaf‐like transcrystalline structure with an ordered lamellae arrangement perpendicular to the special surface of β‐NA. Under isothermal crystallization β‐crystals can be formed in the temperature range 80–140 °C. The content of β‐crystals reaches its maximum value at a crystallization temperature of 130 °C. © 2012 Society of Chemical Industry     

Substrate effect on the crystallization of isotactic polypropylene

The evolution of storage modulus measured by a rotational rheometer shows that the isothermal crystallization of isotactic polypropylene (iPP) melts in contact with aluminum plates (PP-Al) are considerably faster than that with stainless-steel plates (PP-SS). The difference is bigger at higher temperatures, and this behavior is opposite to that expected by our numerical simulation considering uniform bulk phase transition and substrate's ability to remove the latent heat. Polarized optical observations and surface energy evaluations via contact angle measurement indicate that surface energy of the substrates, including the effects of submicrometer morphology and roughness, should be the key factor to affect the crystallization of iPP. Transcrystallization zones, in which the nucleation density is controlled by the surface energy of substrates, were observed to grow toward the bulk with the thickness of about 0.2 mm for iPP to affect the global crystallization behavior. The critical value of surface energy of substrate to promote the interfacial crystallization of a polymer melt is derived, in terms of which the aluminum and stainless steel as well as optical glass, promote the surface nucleation with respect to the bulk nucleation of iPP. As a consequence, the conventional differential scanning calorimetry measurement mainly gives the heat fluxes of interfacial crystallization rather than the bulk crystallization due to the large surface-to-volume ratio of the specimen and the aluminum pan used which is a high surface energy substrate. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012