Properties of rigid polyurethane foams prepared from recycled aircraft deicing agent with hexamethylene diisocyanate

Polyurethane (PUR) rigid foams were prepared from recycled aircraft deicing agent (aircraft deicing fluid) with reaction of hexamethylene diisocyanate at temperature of 55°C. The effect of [NCO]/[OH] ratio on properties of microscopic structure, cell size distribution, compressive strength, apparent density, as well as thermal conductivity (k) was studied. Higher [NCO]/[OH] ratio helped achieve better micromorphology, higher apparent density, and compressive strength of the PUR foams. With the [NCO]/[OH] ratio of 0.75 and 0.8, some shrinking happened during foam rising, causing a decrease in total volume of the PUR foam, and leading to higher apparent density as well as sharply increased compressive strength. All PUR foams displayed good thermal insulation properties in this study. With [NCO]/[OH] ratio increased from 0.7 to 0.8, the k value increased significantly from 34.3 to 42.2 mW m^?1 K^?1. The k value here was chiefly governed by the apparent density of the foams, which was in turn a function of the ratio of [NCO]/[OH]. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci., 2013     

Preparation of semirigid polyurethane foam with liquefied bamboo residues

Bamboo residues were liquefied by using a solvent mixture consisting of polyethylene glycol 400 and crude glycerol (4/1, w/w) with 98% sulfuric acid as catalyst at 160°C for 120 min. The liquefied bamboo had hydroxyl values from 178 to 200 mg KOH/g and viscosities from 507 to 2201 mPa S. The obtained bamboo‐based polyols were reacted with various amounts of polyaryl polymethylene isocyanate (PAPI), using distilled water as blowing agent, silicone as surfactant, and triethylenediamine and dibutyltine dilaurate as cocatalyst to produce semirigid polyurethane (PU) foams. The [NCO]/[OH] ratio was found to be an important factor to control the mechanical properties of PU foams. At a fixed [NCO]/[OH] ratio, both density and compressive strength of PU foams decreased with the increase of bamboo content. The microstructure of PU foams indicates that [NCO]/[OH] ratios are important for cell formation and chemical reactions. The uniformity and cell structure of the foams are comparable to their corresponding compressive strengths. Moreover, the thermogravimetry analysis showed that all the semirigid PU foams had approximately the same degradation temperature of about 250 to 440°C. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Bulk anionic copolymerization of ε-caprolactam in the presence of macroactivators derived from polypropylene glycol

Bulk anionic copolymerization of ε-caprolactam (CPL) was conducted, under four different conditions by changing temperature (110 or 125°C) and [NCO]/[NaH] ratio (1, 2, or 3), in the presence of NCO-terminated polypropylene glycol (P1) and its CPL-blocked prepolymer (P2). Under the same conditions and reaction time, the conversion of CPL and reduced viscosity of the P2 system were higher than those of the P1 system. However, at the same conversion the P1 system showed higher viscosity for reactions at 125°C with [NCO]/[NaH] = 3 and at 110°C with [NCO]/[NaH] = 2. These results were attributed to cyclotrimerization of NCO groups of P1 (formation of isocyanurate) at the initial stage, which not only consumed the effective concentration of NCO but also increased the viscosity of the P1 system. Comparing IR spectra of the reaction products of model compounds, phenyl isocyanate and CPL-blocked phenyl isocyanate, with NaH/CPL also supported this conclusion. The crystalline melting temperature (T_m = 198–208°C) and melting enthalpy of the final products depended on the conversion of CPL and the types of macroactivators. © 1993 John Wiley & Sons, Inc.     

Starch‐g‐polycaprolactone copolymerization using diisocyanate intermediates and thermal characteristics of the copolymers

Starch‐g‐polycaprolactone copolymers were prepared by two‐step reactions. The diisocyanate‐terminated polycaprolactone (NCO–PCL) was prepared by introducing NCO on both hydroxyl ends of PCL using diisocyanates (DI) at a molar ratio between PCL and DI of 2:3. Then, the NCO–PCL was grafted onto corn starch at a weight ratio between starch and NCO–PCL of 2:1. The chemical structure of NCO–PCL and the starch‐g‐PCL copolymers were confirmed by using FTIR and ¹³C‐NMR spectrometers, and then the thermal characteristics of the copolymers were investigated by DSC and TGA. By introducing NCO to PCL (M_n : 1250), the melting temperature (T_m ) was reduced from 58 to 45°C. In addition, by grafting the NCO–PCL (35–38%) prepared with 2,4‐tolylene diisocyanate (TDI) or 4,4‐diphenylmethane diisocyanate (MDI) onto starch, the glass transition temperatures (T_g 's) of the copolymers were both 238°C. With hexamethylene diisocyanate (HDI), however, T_g was found to be 195°C. The initial thermal degradation temperature of the starch‐g‐PCL copolymers were higher than that of unreacted starch (320 versus 290°C) when MDI was used, whereas the copolymers prepared with TDI or HDI underwent little change. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 986–993, 2000     

Thermal analysis and mechanical characterization of maleimide‐functionalized benzoxazine/epoxy copolymers

Maleimide‐functionalized benzoxazine is copolymerized with epoxy to improve toughness and processibility without compromising the thermal properties. The incorporation of maleimide functionality into the benzoxazine monomer results in a high performance polymer. All three possible polymerization reactions are confirmed using Fourier transform infrared (FT‐IR) spectroscopy. While maleimide‐functionalized benzoxazine has a glass transition temperature, T_g, of 252°C, a further 25°C increase of T_g is observed when copolymerized with epoxy. The flexural properties are also measured, and the copolymers exhibit a flexural modulus of 4.2–5.0 GPa. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 1670–1677, 2006     

Cationic copolymerization behavior of a bicyclic orthoester having hydroxy group with glycidyl phenyl ether and volume change on their copolymerization

This article describes cationic ring‐opening copolymerization of a bicyclic orthoester having hydroxy group (BOE‐OH) and glycidyl phenyl ether (GPE), and the volume shrinkage behavior during the copolymerization. THF soluble polyethers [poly(BOE‐OH‐co‐GPE)] were obtained by the copolymerizations at 80–180°C, while crosslinked poly(BOE‐OH‐co‐GPE) was obtained by the copolymerizations at 220–250°C. This crosslinking reaction may originate from the dehydration of methylol groups in the side chain of poly(BOE‐OH‐co‐GPE). The volume shrinkage during the cationic copolymerization reduced as the increase of the BOE‐OH feed ratio. By contrast, the volume shrinkage on the crosslinking polymerization was almost independent on the BOE‐OH feed ratio. Poly(BOE‐OH‐co‐GPE)s with higher BOE‐OH composition showed lower thermal weight loss temperature owing to the release of H₂O by dehydration of methylol groups. The BOE‐OH component in the THF soluble poly(BOE‐OH‐co‐GPE)s lowered the glass transition temperature (T_g), while that in the crosslinked poly(BOE‐OH‐co‐GPE) increased the T_g probably because of the higher crosslinking density. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 1356–1361, 2006     

Synthesis and characterization of novel block copolymer from trans‐4‐hydroxy‐L‐proline and poly(ethylene glycol)

A series of novel ABA‐type block copolymers were synthesized by polymerization of trans‐4‐hydroxy‐L ‐proline (HyP) in the presence of various molecular weight poly(ethylene glycol)s (PEGs), a bifunctional OH‐terminated PEG using stannous octoate as catalyst. The optimal reaction conditions for the synthesis of the copolymers were obtained with 5 wt % stannous octoate at 140°C under vacuum (20 mmHg) for 24 h. The synthesized copolymers were characterized by IR spectroohotometry, proton nuclear magnetic resonance, differential scanning calorimetry, and Ubbelohde viscometer. The glass transition temperature (T_g) of the copolymers shifted to significantly higher temperature with increasing the number average degree of polymerization and HyP/PEO molar ratio. In contrast, the melting temperature (T_m) decreased with increasing the HyP/PEO molar ratio. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 1581–1587, 2001     

Synthesis of polystyrene oligomers by nitroxide‐mediated radical polymerization using diethylketone triperoxide as a multifunctional radical initiator

Styrene oligomers (M_n, 2500–3000 g/mol) with low polydispersity index and containing peroxidic groups within their structure were synthesized using a novel trifunctional cyclic radical initiator, diethylketone triperoxide (DEKTP), through nitroxide‐mediated radical polymerization (NMRP), using OH‐TEMPO. During the synthesis of the polystyrene (PS) oligomers, camphorsulfonic acid (CSA) was used to inhibit the thermal autoinitiation of styrene at the evaluated temperatures (T = 120–130°C). The polymerization rate, which can be related to the slope of the plot of monomer conversion with reaction time, was monitored as a function of OH‐TEMPO, DEKTP, and CSA concentrations. The experimental results showed that all the synthesized polymers presented narrow molecular weight distributions, and the monomer conversion and the molecular weight of the polymers increased as a function of reaction time. Under the experimental conditions, T = 130°C, [DEKTP] = 10 mM, and [DEKTP]/[OH‐TEMPO] = 6.5, PS oligomers containing unreacted O? O sites in their inner structure were obtained. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Synthesis,characterization, and properties of polystyrene/SiO2 hybrid materials via sol–gel process

Isocyanate‐functionalized polystyrene (P(St‐co‐TMI)) was successfully synthesized by solution free radical polymerization, which was then used to react with (3‐aminopropyl) triethoxysilane (APTES) to prepare a precursor of polystyrene/inorganic composites (PS/SiO₂). To obtain PS/SiO₂ composites with chemical bond, the precursor was mixed with triethoxysilane (TEOS) under the sol–gel reaction condition. The chemical bond between the PS and SiO₂ particles made the crosslink network more stable and avoided aggregation compared with the physical connection and barely mechanical mixing. The Fourier transform infrared (FT‐IR) results indicate that the isocyanate group ( NCO) was completely reacted with APTES. The field‐emission scanning electron microscopy results show that the morphology of composites and the distribution of the particles, which exhibit good compatibility between organic and inorganic phases, and the inorganic particles show good spatial uniformity. The differential scanning calorimetry shows that the glass transition temperature (T_g) of the PS/SiO₂ composites was shifted to high temperature when the amount of APTES increased. The thermal degradation temperature of the PS/SiO₂ composites increases with the increasing of APTES content. Master curves at 200°C are constructed for the storage and loss modulus as well as complex viscosity. POLYM. COMPOS. 36:482–488, 2015. © 2014 Society of Plastics Engineers     

Thermal characteristics of IPNs composed of polyallylamine and chitosan

Interpenetrating polymer network (IPN) hydrogels composed of polyallylamine and chitosan were synthesized by radical polymerization using 2,2‐dimethyl‐2‐ phenylacetophenone (DMPAP) and methylene bisacrylicamide (MBAAm) as initiator and crosslinker, respectively. The IPNs thus obtained were characterized by using Fourier transform infrared (FT‐IR) spectroscopy, differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), and dielectric analysis (DEA). The melting temperatures of IPNs were observed with increasing chitosan content by DSC. DEA was employed to ascertain the glass transition temperature (T_g) of IPNs. From the result of DEA, IPNs exhibited two T_gs indicating the presence of phase separation in the IPN. The thermal decomposition of IPNs was investigated by TGA and appeared at near 270 °C. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 1956–1960, 2002     

Curing characteristics of glycidyl azide polymer‐based binders

The curing of a glycidyl azide polymer (GAP) with a triisocyanate, Desmodur N‐100, was followed by measuring the hardness and viscosity. The thermal behavior of the cured samples were investigated by a differential scanning calorimeter (DSC) and thermal gravimetric analysis (TGA). Curing causes an increase in the glass transition temperature of GAP. The T_g of gumstocks also increases with an increasing NCO/OH ratio while the decomposition temperature remains practically unchanged. The ultimate hardness of the cured samples increases with an increasing NCO/OH ratio. The binder with a NCO/OH ratio of 0.8 was found to provide the most suitable thermal and physical characteristics for composite propellant applications. The increase in the glass transition temperature of gumstocks upon curing can be compensated by using a 1:1 mixture of bis‐2,2‐dinitropropyl acetal and formal as the plasticizer. The T_g value of gumstocks can be decreased to −46.7°C by adding 25% b.w. of a plasticizer which does not have any significant effect on the decomposition properties of the gumstocks. Furthermore, a remarkable decrease in the ultimate hardness of the gumstocks is achieved upon addition of a plasticizer, while the curing time remains almost unaffected. The addition of dibuthyltin dilaurate as a catalyst reduces the curing time of the gumstocks from 3 weeks to 5–6 days at 60°C. Use of the curing catalyst also results in the hardening of the gumstocks. The decomposition properties of the gumstocks remain practically unchanged while a noticeable increase is observed in the glass transition temperature with an increasing concentration of the catalyst. This can also be compensated by a reverse effect of the plasticizer. The gel time, an important parameter which determines the pot life of a propellant material, can be measured by monitoring the viscosity of the mixture, which shows a sharp increase when gelation starts. The addition of a curing catalyst shortens the gel time remarkably. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 65–70, 2001     

Effect of glass transition temperature and saturation temperature on the solid‐state microcellular foaming of cyclic olefin copolymer

Effect of glass transition temperature and saturation temperature on the solid‐state microcellular foaming of cyclic olefin copolymer (COC)—including CO₂ solubility, diffusivity, cell nucleation, and foam morphology—were investigated in this article. COCs of low T_g (78°C) and high T_g (158°C) were studied. Solubilities are 20–50% higher in high T_g COC than in the low T_g COC across the saturation temperature range. Diffusivities are about 15% higher on average in high T_g COC for temperatures up to 50°C. A much faster increase of diffusivity beyond 50°C is observed in low T_g COC due to it being in the rubbery state. Under similar gas concentration, high T_g COC starts foaming at a higher temperature. And the foam density decreases faster in low T_g COC with foaming temperature. Also, high T_g COC foams show about two orders of magnitude higher cell nucleation density than the low T_g COC foams. The effect of saturation temperature on microcellular foaming can be viewed as the effect of CO₂ concentration. Nucleation density increases and cell size decreases exponentially with increasing CO₂ concentration. Uniform ultramicrocellular structure with an average cell size of 380 nm was created in high‐T_g COC. A novel hierarchical structure composed of microcells (2.5 μm) and nanocells (cell size 80 nm) on the cell wall was discovered in the very low‐density high‐T_g COC foams. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42226.     

Properties of water‐blown rigid polyurethane foams with reactivity of raw materials

Rigid polyurethane foams (PUFs) were prepared from polymeric 4,4‐diphenylmethane diisocyanate (PMDI; having functionality of 2.9), polyether polyols, silicone surfactant, amine catalysts, and distilled water. The effects of reactivity on the properties such as density, compressive and flexural strength, and glass‐transition temperature (T_g) of the PUF samples were studied. The kinetic rate of forming the PUF samples was increased with the catalyst and water content. With increasing OH value and functionality of the polyols, the density and compressive strength of the PUF samples also increased. For the PUF samples synthesized with polyols having high functionality (>5), the flexural strength of the PUF samples decreased with the functionality of the polyols. With increasing OH value and functionality of the polyols, the T_g of the PUF increased because of an increase in the degree of crosslinking of the PUF samples. The T_g value and compressive strength of the PUF samples were observed to increase with the NCO index. From this result, it was suggested that the increase in the T_g value and compressive strength of the PUF samples may be attributable to the additional crosslinks that arose from allophonate and biuret formation by the supplementary reactions of excess PMDI. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 2334–2342, 2004     

One‐pot synthesis of hyperbranched poly(aryl ether ketone)s for the modification of bismaleimide resins

Hyperbranched poly(aryl ether ketone)s with hydroxyl end groups (HBP‐OH) and high degree of branching value (83%) were synthesized via an A₂ + B₃ approach. The polymerization conditions (e.g., polymerization temperature and time, monomer concentration, stoichiometric ratio of functional groups) were explored to avoid the gelation. Allyl‐terminated hyperbranched PAEKs (HBP‐AL) with low molecular weight (M_n = 3.4 × 10³) and narrow polydispersity (PDI = 1.65) were obtained via the etherification of HBP‐OH and it has been used for the modification of bismaleimide (BMI) resins. The prepolymers showed good processibilities with a viscosity below 0.6 Pa s at 110°C, though the viscosities slightly increased as the increase of HBP‐AL contents. The cured BMI resins showed high glass transition temperatures (T_g > 320°C) and good thermal stabilities (T_d > 400°C, both in nitrogen and air). It is inspiring to note that the incorporation of HBP‐AL into BMI matrix results in a significant enhancement of toughness without any noticeable loss in modulus, processibility, and T_g. POLYM. ENG. SCI., 54:1675–1685, 2014. © 2013 Society of Plastics Engineers     

Synthesis and Characterization of Poly(glycidyl nitrate‐block‐caprolactone‐block‐glycidyl nitrate) (PGN‐PCL‐PGN) Tri‐Block Copolymer as a Novel Energetic Binder

An energetic binder was synthesized through ring opening copolymerization of glycidyl nitrate (GLYN) with polycaprolactone (PCL) as a macroinitiator to form tri‐block copolymer PGN‐PCL‐PGN. Effect of monomer concentration, catalyst, reaction time and solvent was investigated in polymerization. Resulting tri‐block copolymer was characterized by Fourier transform infrared spectroscopy (FT‐IR), nuclear magnetic resonance spectroscopy (NMR), gel permeation chromatography (GPC), differential scanning calorimetry (DSC) and thermal gravimetric analysis (TGA). The DSC result shows that glass transition temperature of tri‐block copolymer (T_g=−56.2 °C) is lower than PGN (T_g=−35 °C). In optimal condition, the M_w of this polymer was obtained 2900 g/mol.     

Polyurethane foams from soyoil‐based polyols

The focus of this work was to synthesize bio‐based polyurethane (PU) foams from soybean oil (SO). Different polyols from SO were produced as follows: soybean oil monoglyceride (SOMG), hydroxylated soybean oil (HSO), and soybean oil methanol polyol (SOMP). The SOMG was a mixture of 90.1% of monoglyceride, 1.3% of diglyceride, and 8.6% of glycerol. The effect of various variables (polyol reactivity, water content curing temperature, type of catalyst, isocyanate, and surfactant) on the foam structure and properties were analyzed. SOMG had the highest reactivity because it was the only polyol‐containing primary hydroxyl (? OH) groups in addition to a secondary ? OH group. PU foams made with SOMG and synthetic polyol contained small uniform cells, whereas the other SO polyols produced foams with a mixture of larger and less uniform cells. The type of isocyanate also had an influence on the morphology, especially on the type of cells produced. The foam structure was found to be affected by the water and catalyst content, which controlled the foam density and the cure rate of the PU polymer. We observed that the glass transition (T_g) increased with the OH value and the type of diisocyanate. Also, we found that the degree of solvent swelling (DS) decreased as T_g increased with crosslink density. These results are consistent with the Twinkling Fractal Theory of T_g. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Preparation and characterization of highly thermostable polyisocyanurate foams modified with epoxy resin

A series of epoxy resin–modified polyisocyanurate (EP‐PIR) foams with oxazolidone (OX) rings and isocyanurate (IS) rings have been successfully prepared by the reaction of polymethylene polyphenyl isocyanate (PAPI) and diglycidyl ether of bisphenol‐A (DGEBA). Fourier transform infrared spectroscopy and differential scanning calorimetry are performed to investigate the influence of curing temperature on the chemical structure of EP‐PIR foams. The results indicate that low temperature is beneficial to the formation of the IS ring, and high temperature is in favor of the OX ring. The influence of the mole ratio of [PAPI]/[DGEBA] on the mechanical properties and thermal stability has also been studied. With the increase of [PAPI]/[DGEBA], the specific compressive strength shows a maximum of 0.0135 ± 0.0003 MPa m³/kg. The optimized mole ratio of [PAPI]/[DGEBA] is around 2.5 to reach the better mechanical and thermal properties, and the glass‐transition temperature is as high as 323.5°C. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43085.     

N‐(2‐biphenylenyl)‐4‐[2′‐phenylethynyl] phthalimide: 2. Detailed study of the monomer cure and properties of the resulting polymer

A detailed study is presented of the high‐temperature cure of the difunctional monomer N‐(2‐biphenylenyl)‐4‐[2′‐phenylethynyl]phthalimide (BPP) and the thermal properties of the resulting homopolymer. Although the phenylethynyl groups are consumed within 1 h at 370 °C, other reactions continue well after this, leading to a cured polymer whose glass transition temperature (T_g) is highly dependent on cure time and temperature. A T_g of 450 °C is achieved after a 16 h cure at 400 °C. Use of chemometrics to analyse the infrared spectra of curing BPP provides evidence for changes in the aromatic moieties during cure, perhaps indicative of co‐reaction between the biphenylene and phenylethynyl groups; however, other processes also contribute to the overall complex cure mechanism. Despite the high T_g values, BPP homopolymer exhibits unacceptably poor thermo‐oxidative stability at 370 °C, showing a weight loss of about 50 % after 100 h ageing. This is perhaps a result of formation of degradatively unstable crosslink structures during elevated‐temperature cure. Copyright © 2004 Society of Chemical Industry     

Pectin grafted poly(N‐vinylpyrrolidone): Optimization and in vitro controllable theophylline drug release

The present article describes preparation, optimization, and characterization of pectin grafted polyvinylpyrrolidone hydrogels followed by controllable theophylline drug release. The gels were prepared in the presence of N,N′–methylenebisacrylamide (MBAA) crosslinker and ceric ammonium nitrate (CAN) initiator under N₂ atmosphere. Optimum conditions, in terms of percent of grafting (%G), were determined as follows: Pectin = 1.0 g, [NVP] = 2.81 mM, [MBAA] = 0.65 mM, [CAN] = 0.073 mM, polymerization temperature = 30°C and time = 4.0 hrs. Hydrogels were characterized by FTIR, TGA, DSC, XRD, and SEM. In vitro controllable release of theophylline model drug was studied using different N‐vinylpyrrolidone monomer to MBAA crosslinker ratio (i.e., [NVP]/[MBAA] ratios) and different polymerization temperatures at two pH values, namely 5.5 and 7.4. The optimum conditions for colon‐targeted vehicles that could provide the least theophylline release at pH 5.5, and the most theophylline release at pH 7.4, were as follows: [NVP]/[MBAA] = 4.33, polymerization temperature = 10°C and %G = 62.2. Such promising hydrogel characteristics may play the key role in many future drug release implementations. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Highly efficient and reversible CO2 capture by tunable anion‐functionalized macro‐porous resins

Anion functionalized strategy has been proposed for the synthesis of macro‐porous resins [IRA‐900][An] through the neutral reaction of the basic resin [IRA‐900][OH] with the corresponding donors. Combining CO₂ adsorption results and FT‐IR, solid‐state ¹³C NMR characterization as well as quantum chemical calculations, chemical adsorption mechanism was verified and tunable capture of CO₂ was realized. Among them, the anion functionalized resin [IRA‐900][Triz] exhibits an extremely high adsorption capacity (4.02 mmol g^?1 at 25°C, 0.15 bar), outperforming many other good adsorbents. Finally, we discuss the thermostability and recycling stability of [IRA‐900][Triz], which shows a great potential in the industrial capture of CO₂. © 2017 American Institute of Chemical Engineers AIChE J, 63: 3008–3015, 2017