ARGG催化裂化装置辅助燃烧室存在的问题及解决方式

介绍了辅助燃烧室的作用,辅助燃烧室容易出现的问题和异常情况下主风机停机主要处理步骤,了解主风机因各种事故造成停机出现的问题,通过对齐化集团炼油厂催化车间ARCG重油裂解装置辅助燃烧室的改造,解决了因催化剂倒流塞满辅助燃烧室,主风恢复时因阻力过大,不能及时恢复生产,避免了生产停车的事故的发生.     

Fluid Dynamics of Spouted Bed Apparatus with Two Fluid Inlets: An Experimental Study

Spouted bed apparatuses are already used in some technical areas for a variety of chemical and metallurgical operations. One of the advantages of spouted beds compared to the fluidized beds is the possibility of achieving better conditions for an intense heat and mass transfer. Spouted beds are characterized by a relatively simple construction and an easy design, which allows the scale‐up of the spouted bed apparatuses and the creation of industrial equipments.     

INVESTIGATIONS OF THE BUBBLE PHASE BEHAVIOR IN A HIGH TEMPERATURE FLUIDIZED BED REACTOR WITH COALCOMBUSTION

The properties of bubbles in a bench-scale fluidized bed reactor, 30 cm in diameter, during coal combustion were determined by means of a newly developed cooled bubble probe and a data processing system at temperatures up to 850°C and fluidization indexes up to 10 in axial and radial positions in the bed. The fluidization index above 4 and the temperature have only slight effect on the bubble properties. Their variation along the height above the gas distributor is dominant.

Oxygen and Co₂-concentration profiles were measured in the bed and in the freeboard, and the o₂-profiles were calculated by means of measured bubble data and bubble models. A comparison of measured and calculated o₂-profiles indicates that the mass transfer rates between the emulsion and bubble phases are larger than the ones calculated by the models.     

Combustion of liquid petroleum gas in a fluidized bed furnace with a jetting-mixing distributor

Liquid petroleum gas (LPG) fluidized beds have potential applications in metal heating or workpiece heat treatments. The combustion of LPG and the controls of the atmosphere inside the bed and the bed temperature are very concerned. The combustion of LPG has been investigated in a pilot-scale bubbling fluidized bed with a jetting-mixing nozzle distributor and hollow corundum sphere particles of 0.867-1.212 mm in diameter and 386-870 kg/m³ in bulk density at 800-1100°C. Experiments were carried out for fuel-rich mixtures to explore the possibility to obtain mild oxidizing, non-oxidizing or reducing atmosphere in the bed. Air factor (the ratio of the volume of air actually fed into the bed to that in a stoichiometric mixture) is in between 0.3 and 1.0 and U/U_mf 1.3-3.0. The distributor brings LPG and air into an intense contact sufficient to permit in-bed combustion without backfire problems. The experimental results show that the fluidized bed furnace offers excellent thermal uniformity and temperature control. The size of the combustion zone is usually larger than that of the temperature variation zone. Particle properties, initial bed height, air factor and U/U_mf all affect the bed temperature profile, whereas only the air factor and U/U_mf have significant effects on the combustion in the bed. The bed temperature can be adjusted by separate or combined adjusting of air factor and U/U_mf.     

Experimental Simulation on Chemical-looping Combustion of Cold Model

The pressure profiles, gas velocities, solid circulation rate, solids flux, residence time distribution of gas and particles in chemical-looping combustion reactors and gas leakage were studied in a cold flow model unit. And these parameters in both air and fuel reactors were measured in the experimental stage. The experimental results show that gas fluidization velocity in the air reactor is 1.8 m/s, gas fluidization velocity in the fuel reactor 0.5 m/s, and the bed materials inventory of the two reactors between 1.2 to 3.15 kg. The first cold flow model results show that the solid circulation rates are sufficient. The appropriate operating conditions are optimized and the summary of final changes is made the on cold model. The proposed design solutions are currently being verified in a cold flow model simulating the actual reactor (hot) system. This paper presents an overview of the research performed on a cold flow model and highlights the current status of the technology.     

Heat and Mass Flow Control in an Interconnected Multiphase CFD Model for Chemical Looping Combustion

Chemical looping combustion is a feasible option for carbon capture from fossil fuels. Within the process, the oxygen necessary for combustion is provided by a solid carrier material which alternately undergoes oxidation and reduction reactions. Features of the process are that the oxidation reaction of the particulate carrier in the air reactor is strongly exothermic and that the conversion of both oxidation and reduction reactions has to be in balance for stable operation. Simulations of the transient behavior of chemical looping combustion systems are possible through multiphase CFD. To allow for the modeling of chemical looping at steady state, cooling of the reactors and mass flow between fuel and air reactor must be adequately adjusted. Therefore, an interconnected multiphase CFD model was extended by an adjustment control. In this extended modeling framework variations of the operational load, control set points and carrier materials were performed. These simulations allow detailed insight into the dynamic behavior of chemical looping systems.     

Model development and validation: Co-combustion of residual char, gases and volatile fuels in the fast fluidized combustion chamber of a dual fluidized bed biomass gasifier

A one-dimensional steady state model has been developed for the combustion reactor of a dual fluidized bed biomass steam gasification system. The combustion reactor is operated as fast fluidized bed (riser) with staged air introduction (bottom, primary and secondary air). The main fuel i.e., residual biomass char (from the gasifier), is introduced together with the circulating bed material at the bottom of the riser. The riser is divided into two zones: bottom zone (modelled according to modified two phase theory) and upper zone (modelled with core-annulus approach). The model consists of sub-model for bed hydrodynamic, conversion and conservation. Biomass char is assumed to be a homogeneous matrix of C, H and O and is modelled as partially volatile fuel. The exit gas composition and the temperature profile predicted by the model are in good agreement with the measured value.     

全氧燃烧火焰空间烟道口位置变化对窑压和气流场影响的数值模拟

采用基于k-ε湍流模型、涡-耗散化学反应模型、P1辐射传热模型的数值模拟方法,研究了玻璃熔窑在全氧燃烧条件下烟气出口位置对窑内压力场和火焰空间的影响规律。研究结果表明,烟气出口位置的改变造成玻璃熔窑内压力场的变化,随着烟气出口的前移,整体的窑压平均值逐渐下降,尾气温度先升高后降低。     

全氧燃烧玻璃窑炉的寿命浅析

通过对国内外部分全氧燃烧玻璃窑炉的寿命统计,非正常停炉和常见故障等问题分析,找出影响窑炉寿命的因素,提出要以规范化、科学化、系统化的思维,通过新材料、新技术、新工艺的运用有效延长全氧燃烧玻璃窑炉的寿命,对目前全氧燃烧窑炉的建设、推广应用有积极的参考价值。     

Experiments on the Dynamic Behavior of the Chemical Looping Combustion Process

The dynamic operation of thermal power plants becomes more and more important due to more diverse and volatile power sources. Load changes of biomass, bituminous coal and methane were conducted during six experimental runs in a chemical looping combustion pilot plant which combines power generation and CO₂ capture. The resulting step responses of the hydrodynamics and gas concentrations were compared to each other to understand the transient behavior of the interconnected fluidized bed system. The influence of the fuel rate and solid circulation on the response time and intensity was assessed.     

Flow pattern in a fluidized bed with a non-fluidized zone

The flow pattern of a fluidized bed with non-fluidized zones is investigated both experimentally and theoretically. Experiments were carried out in such a way that air was introduced only through part of the distributor. The results show a significant amount of air flowing to the zone where no air is introduced. However, once the gas velocity exceeds the minimum fluidization velocity in the zone where the air is introduced, the cross-flow hardly changes upon further increase of the gas velocity. A continuity equation and Ergun's equation are used to describe the flow pattern and pressure distribution over the bed. Very good agreement between the experimental and calculated results is achieved without any fitting parameter. The results are relevant to the understanding of heat transfer behaviour of a fluidized bed combustor (FBC) that is only partly fluidized to control its load.     

Filtration Combustion of an Energetic Material in a Cocurrent Flow of Its Combustion Products. Critical Combustion Conditions

The paper reports results of a numerical calculation using the threetemperature model developed previously by the authors. In addition to the temperature difference between the gas and the solid phase (skeleton), the model approximately takes into account the temperature distribution in skeleton elements. It is shown that quenching is possible (after burnout of part of the charge) with variation in a number of input parameters: the thermal conductivity of the charge, the ignition temperature, the weight of the igniter, the initial temperature, the porosity of the charge, and the local rate of its decomposition.     

Measurements of dioxin emissions during co-firing in a fluidised bed

The emissions of dioxins could be considerable when fuels with high chlorine content are used, particularly in fluidised beds due to constraints to use temperatures in the range 800-900 °C for other considerations. However, mixing of fuels with different characteristics may lead to a reduction in dioxin emissions. Studies are currently being undertaken at the above-mentioned department in mixing fuels of varying chlorine and sulphur contents to monitor the emissions of dioxins both in the gas and solid phases. Furthermore, the influence of certain elements like Cu in the ash in the emissions of dioxins is also studied to verify the catalytic effect.The INETI pilot-scale test facility is used for the combustion work. Two different coals, namely Colombian and Polish, are used as the base fuel. The supplementary fuels for co-firing include MBM and straw pellets. The combustion temperature is maintained at about 800-830 °C range without any limestone addition. The residence time of over 2 s is respected.Results obtained by far suggest that the presence of sulphur in both fuels have a very strong effect on the eventual emissions of dioxins and the synergy regarding to reduce the dioxins below the levels permitted is possible by mixing fuels based on their characteristics. The paper reports the results obtained and evaluates the effect of fuel nature and operating conditions on the emissions of dioxins.     

The fragmentation of coal particles during the coal combustion in a fluidized bed

This paper presents an experimental method for studying the fragmentation of coal particles during coal combustion in a fluidized bed and the quantitative fragmentation indexes of 10 typical Chinese coal ranks. The influences of a variety of factors such as the bed temperature, the size of coal particles, the coal rank and the fluidizing medium on the fragmentation index of coal particles are also studied. The research results show that the main reason for the fragmentation of coal particles is the primary fragmentation, and that the volatile matter can drastically influence the degree of fragmentation of coal particles.     

Fluid Dynamics of Fluidized and Vibrofluidized Beds Operating with Geldart C Particles

The fluid dynamic behavior of a vibrofluidized bed operating with Geldart C particles was studied. The experiments were conducted in order to observe the influence of amplitude, frequency, and dimensionless vibration number on the minimum fluidization velocity, pressure drop, and standard deviation obtained. It was noted that the dimensionless vibration number should be used very carefully if it is to be the unique parameter to set the vibrational effect of the bed fluid dynamics. The results clearly indicate that the fluid dynamic behavior of the bed is very dependent on the different combinations of amplitude and frequency for the same dimensionless vibration number. Therefore, the use of the amplitude or frequency of vibration and the dimensionless vibration number is recommended for a better characterization of the vibrational effects on the fluid dynamic behavior of the particle bed.     

Cu/γ-Al2O3 catalyst for the combustion of methane in a fluidized bed reactor

The applicability of a catalyst based on copper dispersed on γ-Al₂O₃ spheres (1 mm diameter) for fluidized bed catalytic combustion of methane has been assessed. Catalyst properties have been determined by physico-chemical characterization techniques and fixed bed activity tests revealing the presence of a surface CuAl₂O₄ spinel phase, still active and stable in methane combustion after repeated thermal ageing treatments at 800 °C. Methane catalytic combustion experiments have been performed in a 100 mm premixed fluidized bed reactor under lean conditions (0.15–3% inlet methane concentration), showing that complete CH₄ conversion can be attained below 700 °C in a fluidized bed of 1 mm solids with a gas superficial velocity about twice the incipient fluidization velocity.     

氧氯化流化床反应器内三级旋风分离器大型冷态对比试验研究

针对氧氯化流化床反应器操作条件,确定了旋风分离器冷态对比试验方案,并进行了大型冷态对比试验。结果表明,三级PV型旋风分离器分离性能优于国外引进的旋风分离器,且稳定性也要好,可以满足生产的要求。     

典型尺寸燃煤颗粒富氧燃烧特性及燃烧本征动力学研究

利用微型流化床加热速度快、温度分布均匀以及气体近平推流等优势,在直径20 mm自动控温的微型流化床反应分析仪中研究了粒度分布为1.7～3.35 mm和0.12～0.23 mm两种典型尺寸燃煤颗粒在790～900℃温度范围内的富氧燃烧行为。通过快速响应过程质谱对燃烧产生的烟气进行实时监测,成功地识别和记录了粗颗粒燃烧过程中经历的挥发分燃烧和原位新生半焦燃烧两个主要阶段。挥发分析出速度最快,然后快速燃烧,而半焦燃烧速度较慢。相比之下,细颗粒燃烧的这两个阶段具有几乎相同的速率,因而相互耦合而难以区分。根据实验结果,挥发分析出和燃烧为快速反应,煤颗粒燃烧过程速率受原位新生半焦燃烧过程控制。进一步研究了挥发分和原位新生半焦燃烧动力学行为,获得其本征动力学的活化能分别为107.2和143.9 kJ/mol。     

流化床化学反应器的气固两相模型计算与结果讨论

针对流化床化学反应器的PF－PF两相模型，采用四阶龙格－库塔算法，就一级反应对气泡相和密相之间的质量平衡方程进行精确求解，并与近似解（密相学梯度变化为零）进行了比较；得出流化的最佳操作条件。     

白酒糟双床解耦燃烧模拟实验研究

采用实验与Aspen Plus模拟相结合的方法,以白酒糟作为富氮高含水生物质残渣的典型代表,研究了生物质残渣双床解耦燃烧的必要性与可行性. 结果表明,高水分白酒糟在普通流化床中存在点火时间长、燃烧稳定性差及NO浓度排放高(>800 mg/m3)的缺点,而采用双床解耦燃烧可减少点火时间,提高燃烧稳定性并降低NO排放浓度50%以上. 模拟结果显示,55%含水率的白酒糟可在双床系统中实现自热燃烧. 以石英砂为床料,在500~900℃的流化床燃烧实验中证实了经工业发酵的纤维素更易燃烧,且未发现白酒糟灰的烧结现象.