Water absorption pattern and dimensional stability of oil palm fiber–linear low density polyethylene composites

The water absorption pattern and associated dimensional changes and solid loss of oil palm fiber–linear low density polyethylene composites was studied. The effects of fiber size (425–840, 177–425, and 75–177 μ), fiber loading (0, 10, 20, 30, 40, and 50%), and time of immersion (192 h at an interval of 24 h) on these parameters were also studied. Alkali treatment of fibers was done to reduce the hydrophilic nature of the composites and its effect was studied. It was found that the water absorption in most of the combinations followed typical Fickian behavior. The rate of water absorption and swelling increased with fiber loading. However, alkali treatment of the fibers resulted in a reduction of water absorption at higher fiber loadings only, and composites with higher fiber sizes exhibited higher water absorption. A sharp increase in the thickness swelling was observed in the initial days of immersion, which remained constant thereafter. The thickness swelling also increased with fiber size; however, a constant trend was not observed for the 75–177 μ fiber size. In addition to thickness swelling, composites also expanded linearly during water absorption; however, linear expansion was considerably less than thickness swelling. Higher fiber loading and alkali treatment caused more linear expansion. We observed that maximum solid loss on water immersion occurred with small‐sized and also alkali‐treated fiber composites. An increase in thickness and a decrease in linear dimension were observed after one sorption–desorption cycle. This irreversible change was also found to be proportional to fiber loading and alkali treatment. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Recycled milk pouch and virgin low‐density polyethylene/linear low‐density polyethylene based coir fiber composites

The viability of the thermomechanical recycling of postconsumer milk pouches [a 50 : 50 low‐density polyethylene/linear low‐density polyethylene (LDPE–LLDPE) blend] and their use as polymeric matrices for coir‐fiber‐reinforced composites were investigated. The mechanical, thermal, morphological, and water absorption properties of recycled milk pouch polymer/coir fiber composites with different treated and untreated fiber contents were evaluated and compared with those of virgin LDPE–LLDPE/coir fiber composites. The water absorption of the composites measured at three different temperatures (25, 45, and 75°C) was found to follow Fickian diffusion. The mechanical properties of the composites significantly deteriorated after water absorption. The recycled polymer/coir fiber composites showed inferior mechanical performances and thermooxidative stability (oxidation induction time and oxidation temperature) in comparison with those observed for virgin polymer/fiber composites. However, a small quantity of a coupling agent (2 wt %) significantly improved all the mechanical, thermal, and moisture‐resistance properties of both types of composites. The overall mechanical performances of the composites containing recycled and virgin polymer matrices were correlated by the phase morphology, as observed with scanning electron microscopy. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Studies on mechanical characterization and water resistance of glass fiber/thermoplastic polymer bionanocomposites

This experimental work is aimed at studying the performance of rice husk flour/glass fiber reinforced high density polyethylene hybrid nanocomposites. To meet this objective, the nanoclay was compounded with high density polyethylene (HDPE), rice husk flour (RF), glass fiber, and coupling agent in an internal mixer; then, the samples were fabricated by injection molding. The concentration was varied from 0 to 6 per hundred compounds for nanoclay and from 0 to 15% for glass fiber, individually. The amount of coupling agent was fixed at 2% for all formulations. The morphology, water absorption, thickness swelling, and mechanical properties of nanocomposites were evaluated as a function of nanoclay and glass fiber contents. The results indicated that both modulus and strength were improved when glass fibers were added to the composites system but impact strength and moisture absorption further decreased with the increase of glass fiber content. The morphology of the nanocomposites has been examined by using X‐ray diffraction. The morphological findings revealed that the nanocomposites formed were intercalated. The mechanical analysis showed that the biggest improvement of the tensile and flexural modulus and strengths can be achieved for the nanoclay loading at 4 per hundred compounds. However, further increasing of the loading of nanoclay resulted in a decrease of impact strength. Finally, it was found that addition of nanoclay reduced the water absorption and thickness swelling of the composites. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Comparative study of maleated polypropylene as a coupling agent for recycled low‐density polyethylene/wood flour composites

The effects of the type of coupling agent and virgin polypropylene (PP) content on the mechanical properties and water absorption behavior of recycled low‐density polyethylene/wood flour (WF) composites were investigated. The fractured surfaces of these recycled wood/plastic composites (rWPCs) were examined to gain insight into the distribution and dispersion of WF within the polymer matrix. The results indicate that the use of 100% recycled polymer led to inferior mechanical properties and to a greater degree of moisture absorption and swelling when compared to recycled polymer–virgin PP wood/plastic composites. This could have been related to the poor melt strength and inferior processability of the recycled polymer. The extent of improvement of the mechanical properties depended not only on the virgin PP content in the matrix but also on the presence of maleic anhydride (MA) modified PP as the coupling agent. Higher concentrations of MA group were beneficial; this improvement was attributed to increased chemical bonding (ester linkages) between hydroxyl moieties in WF and anhydride moieties in the coupling agent. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Water absorption and dimensional stability of short kenaf fiber‐filled polypropylene composites treated with maleated polypropylene

The purpose of this research was to investigate the water absorption behavior and associated dimensional stability of kenaf‐polypropylene‐filled (PP/KF) composites. Composites with different fiber loadings, ranging from 0 to 40 wt %, were prepared with a twin‐screw extruder followed by hot press molding. The influence of the compatibilizer was also studied for PP/KF composite with 5 wt % maleated PP (MAPP). Water absorption testing was carried out at room temperature for 7 weeks. Tensile, flexural, and impact tests were also performed on control, wet, and re‐dried specimens. Increasing the fiber content resulted in higher water absorption and thickness swelling. The inferior mechanical properties of the wet composites were attributed to the effect of water, which deteriorates the interfacial properties of composites. On re‐drying, all properties were almost recovered because of the recovery of interfacial area as evident in scanning electron micrographs. Incorporation of the MAPP significantly improved the compatibility between the fiber and matrix and the mechanical properties of the composites compared with those without MAPP. It also diminished the water absorption as well as the related thickness swelling in the composites. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Mechanical,water absorption,and morphology of recycled polymer blend rice husk flour biocomposites

Rice husk flour (RHF) biocomposites based on uncompatibilized and compatibilized recycled high density polyethylene/recycled polyethylene terephthalate (rHDPE/rPET) with ethylene‐glycidyl methacrylate (E‐GMA) copolymer were prepared through a two‐step extrusion and hot pressing with fiber loadings of 40, 60, and 80 wt %. Results showed that tensile and flexural properties increased. However, the elongation to break and impact strength decreased as the RHF loading increased. Compatibilizing polymer blend matrices can further enhance the mechanical properties. Water absorption (WA) test were examined in distilled and seawater. It is interesting to note that for composites made from uncompatibilized matrix, the calculated D and K_SR were lower in seawater, but for the compatibilized matrix composites, the D and K_SR obtained were generally lower in distilled water. However, compatibilization of rHDPE/rPET has been markedly reduced the WA and thickness swelling. Scanning electron microscope analysis of the compatibilized matrix composites confirmed the improved interfacial bonding of matrix–matrix and filler–matrix phases. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41494.     

Long‐term water uptake behavior of lignocellulosic‐high density polyethylene composites

Composites of different lignocellulosic materials and high‐density polyethylene were prepared and their long‐term water absorption behaviors were studied. Wood flour, rice hulls, newsprint fibers, and kenaf fibers were mixed with the polymer at 25 and 50 wt % fiber contents and 1 and 2% compatibilizer, respectively. Water absorption tests were carried out on injection‐molded specimens at room temperature for five weeks. Results indicated a significant difference among different natural fibers with kenaf fibers and newsprint fibers exhibiting the highest and wood flour and rice hulls the lowest water absorption values, respectively. Very little difference was observed between kenaf fiber and newsprint composites and between rice hulls and wood flour composites regarding their water uptake behavior. The difference between 25 and 50% fiber contents for all composite formulations increased at longer immersion times, especially for the composites with higher water absorption. Kenaf fiber composites containing 50% kenaf fibers exhibited the highest water diffusion coefficient. A strong correlation was found between the water absorption and holocellulose content of the composites. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 3907–3911, 2006     

Effects of alkaline and silane treatments on the water‐resistance properties of wood‐fiber‐reinforced recycled plastic composites

The water‐resistance properties of wood‐fiber‐reinforced recycled plastic composites (WRPCs) prepared from postconsumer high‐density polyethylene (HDPE) and wood fibers from saw mills were studied. Three methods consisting of an alkaline method (AM), a silane method (SM), and a combination of the alkaline and silane methods (ASM) were used to modify the wood fibers. The effects of fiber/matrix mix ratio and surface treatment on the moisture content, thickness swelling, and flexural strength change of the WRPCs, before and after immersion in 60°C water for 8 weeks, were studied and analyzed. The flexural fractured surfaces of the WRPCs before and after immersion in hot water were examined, and the fracture mechanism of the WRPCs was discussed. The results showed that the different surface treatments of the wood fibers had significant effects on the moisture content, thickness swelling, and flexural strength of the WRPCs after a long immersion time in hot water. For WRPCs treated by ASM, the moisture content was the lowest, the thickness swelling was at a minimum, and the flexural strength was the highest. Higher water absorption of composites with fiber treated by the AM or SM methods, as compared to those treated by ASM, could be attributed to the incomplete adhesion and wettability between the wood fibers and the polymer matrix, which may have caused more gaps and flaws at the interface. J. VINYL ADDIT. TECHNOL., 2008. © 2008 Society of Plastics Engineers.     

Some Properties of Composite Panels Made from Wood Flour and Recycled Polyethylene

This study investigated the effect of board type (unmodified vs. MAPE modified) on the surface quality and thickness swelling-water absorption properties of recycled high density polyethylene (HDPE) based wood plastic composites. Additionally, two commercially available coatings (cellulosic coating and polyurethane lacquer coating) were also applied to composite surfaces and their adhesion strength, abrasion and scratch resistance, and gloss values were determined. This study showed that modification of the composites with MAPE coupling agent increased the surface smoothness and reduced the water absorption and thickness swelling of the panels. Abrasion resistance of the composites was also improved through MAPE modification. Regardless of board type, higher scratch resistance and gloss values were observed for polyurethane lacquer coated samples compared to those of cellulosic varnish coated ones. Improvement of adhesion strength was also seen on SEM micrographs.     

Effect of temperature on hygroscopic thickness swelling rate of composites from lignocellolusic fillers and HDPE

Effect of temperature on hygroscopic thickness swelling rate of lignocellolusic fillers/HDPE (high density polyethylene) composites was investigated. The composites were manufactured using a dry blend/hot press method. In this method, powder of plastic and dried powder of lignocellolusic material were mixed in high‐speed mixer and then the mixed powder were pressed at 190°C. Lignocellolusic fillers/HDPE composites panels were made from virgin and recycled HDPE (as plastic) and wood sawdust and flour of rice hull (as filler) at 60% by weight filler loadings. Nominal density and dimensions of the panels were 1 g/cm³ and 35 × 35 × 1 cm³, respectively. Thickness swelling rate of manufactured wood plastic composites (WPCs) were evaluated by immersing them in water at 20, 40, and 60°C for reaching a certain value where no more thickness was swelled. A swelling model developed by Shi and Gardner [Compos. A, 37 , 1276 (2006)] was used to study the thickness swelling process of WPCs, from which the parameter, swelling rate parameter, can be used to quantify the swelling rate. The results indicated that temperature has a significant effect on the swelling rate. The swelling rate increased as the temperature increased. The swelling model provided a good predictor of the hygroscopic swelling process of WPCs immersed in water at various temperatures. From the activation energy values calculated from the Arrhenius plots, the temperature had less effect on the thickness swelling rate for the composites including wood sawdust compared with the rice hull as filler and the composites including recycled compared with the virgin HDPE as plastic. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers     

Effects of the accelerated freeze‐thaw cycling on physical and mechanical properties of wood flour‐recycled thermoplastic composites

This study investigated durability performance of wood‐plastic composites (WPCs) that were exposed to accelerated cycling of water immersion followed by freeze thaw (FT). The WPCs used in this study were made of high‐density polyethylene (HDPE) or polypropylene (PP) with radiata pine (Pinus radiata) wood flour using hot‐press molding. These two types of plastics included both recycled and virgin forms in the formulation. In the experiments, surface color, flexural properties, and dimensional stability properties (water absorption and thickness swelling) were measured for the FT cycled composites and the control samples. Interface microstructures and thermal properties of the composites were also investigated. The results show that the water absorption and the thickness swelling of the composites increased with the FT weathering. In the meantime, the flexural strength and stiffness decreased. Scanning electron microscopy (SEM) images of the fractured surfaces confirmed a loss of interface bonding between the wood flour and the polymer matrix. Differential scanning calorimetry (DSC) showed a decrease in crystallization enthalpy and crystallinity of the wood flour‐plastic composites as compared with the neat PP and HDPE samples. The crystallinity of the FT cycled composites using the virgin plastics (vPP and vHDPE) increased; however, the composites with the recycled plastics decreased in comparison with corresponding control samples. In general, the properties of the composites were degraded significantly after the accelerated FT cycling. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers     

Esterification effect of maleic anhydride on swelling properties of natural fiber/high density polyethylene composites

The natural fibers (banana, hemp, and sisal) and high density polyethylene were taken for the preparation of natural fiber/polymer composites in different ratios of 40 : 60 and 45 : 55 (w/w). These fibers were esterified with maleic anhydride (MA) and the effect of esterification of MA was studied on swelling properties in terms of absorption of water, at ambient temperature, and steam. It was found that the steam penetrates more within lesserperiod of time than water at ambient temperature. Untreated fiber composites show more absorption of steam and water in comparison to MA‐treated fiber composites. The more absorption of water was found in hemp fiber composites and less in sisal fiber composites. Steam absorption in MA‐treated and untreated fiber composites are higher than the water absorption in respective fiber composites. The natural fiber/polymer composites containing low amount of fibers show less absorption of steam and water at ambient temperature than the composites containing more amount of fibers in respective fiber composites. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

木质纤维/PP复合材料吸水性能研究

采用模压成型工艺制备了木质纤维/PP木塑复合材料。测试了复合材料的24h吸水率和吸水厚度膨胀率,用体视显微镜对复合材料的微观结构断面进行了观察。结果表明:木质纤维质量分数为30%,粒径为100目时,复合材料的防水性能较好。     

Diffusion of water and artificial seawater through coir fiber reinforced natural rubber composites

The diffusion of water and artificial seawater through cross‐linked coir fiber reinforced natural rubber composites was analyzed. The effect of fiber loading, chemical treatment, and bonding agent on liquid sorption was investigated. Based on the experiments, it is suggested that the probable mechanism of transport in gum compound is Fickian and that in composites is anomalous. The liquid uptake of all the composites is higher in water than that in artificial seawater. The composites showed increased swelling with fiber loading in water and artificial seawater. The influence of silica in the bonding system on swelling of the composites was also analyzed. In the case of gum compound, the desorption process is also Fickian, similar to the absorption of water and seawater. But the desorption of composites exhibited deviation from Fickian behavior. The effect of chemical treatment of coir fibers on the swelling was analyzed and found that the uptake of water and artificial seawater is reduced further in composites containing treated fibers. POLYM. COMPOS., 26:136–143, 2005. © 2005 Society of Plastics Engineers     

The effect of paraffin on fiber dispersion and mechanical properties of polyolefin–sawdust composites

This article reports on the influence of the paraffin (PAR) on the wood fiber (WF) dispersion in different polyethylene (low‐density polyethylene, high‐density polyethylene, recycled polyethylene) matrices, as well as on the melt flow behavior and mechanical properties of WF‐reinforced polyethylene (PE) composites. In the presence of paraffin, the composites showed improved tensile and flexural strength and modulus, but lower impact strength and elongation at break. The extent of improvement in mechanical properties depends on paraffin content and type of polyethylene; the most effective paraffin was in LDPE‐based composites. Paraffin‐treated WF showed lower moisture absorption ability in comparison with unmodified wood fiber. The phase segregation process was investigated for PE/PAR blends by DSC method. It was shown that an increase of paraffin concentration in the PE/PAR blend leads to a decrease of PE melting temperature and an increase of paraffin melting temperature; it indicates a net exchange of material from paraffin towards polyethylene. However, generally both components of PE/PAR blends remain immiscible. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 2385–2393, 2004     

Recycling of jute textile in phenol formaldehyde–jute composites

Jute textile was recycled into composites using different percents of phenol formaldehyde (PF) resin. The effect of the resin percent, from 12 to 30%, on the flexural strength, tensile strength, water absorption, and thickness swelling of the produced composites was studied. To improve the dimensional stability of the produced composites, jute textile was acetylated or steamed. The effect of steaming and acetylation on the structure and thermal stability of jute fibers was studied using Fourier Transform Infrared (FTIR) spectroscopy and Thermogravimetric analysis (TGA), respectively. The effect of these treatments on the flexural strength, tensile strength, water absorption, and thickness swelling of the produced composites was studied. Steaming of jute textile was superior to acetylation in improving the dimensional stability. Cyclic wetting and drying test of the composites showed that steaming of the jute textile resulted in much less irreversible and reversible thickness swelling than in case of using acetylated or untreated jute textile. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 3588–3593, 2003     

Recycling of the fibrous fraction of reinforced thermoset composites

We investigate the feasibility of reusing short fibers recovered from recycled thermoset composites for the production of new composites. Glass fibers were recovered from glass‐polyester composites, and carbon and aramide fibers from epoxy based composites. From the different fractions obtained after grinding, a specific fibrous fraction was selected for reuse. This recycled fraction was first characterized in terms of length and residual matrix content, and then incorporated into virgin polymer matrices to prepare new thermoplastic composites. To evaluate the performance of these composites, tensile tests were initially carried out, and the results were compared with similar measurements performed on pristine composites containing short unused fibers of similar length. In most cases examined, recycling does not adversely affect the mechanical performance of the new composite. This overall behavior is explained in terms of fiber length preservation, fiber dispersion mechanism and fiber‐matrix adhesion.     

Swelling of glass‐fiber reinforced polyamide 66 during conditioning in water,ethylene glycol,and antifreeze mixture

The weight and dimensional changes of injection‐molded glass‐fiber reinforced polyamide 66 composites based on two glass fiber products with different sizing formulations and unreinforced polymer samples have been characterized during conditioning in water, ethylene glycol, and a water‐glycol mixture at 50°C and 70°C for a range of times up to 900 h. The results reveal that hydrothermal ageing in these fluids causes significant changes in the weight and dimensions of these materials. All conditioned materials showed a time dependent weight and dimension increase. The change observed in water could be well modeled by a simple Fickian diffusion process; however, the absorption process followed a more complex pattern in the other conditioning fluids. It was not apparent that changing the glass fiber sizing affected the dimensional stability of the composites under these relatively mild conditions. There was a strong correlation between the swelling of these samples and the level of fluid absorption. The composites exhibited highly aniosotropic levels of swelling. These effects were well in line with the influence of fibers on restriction of the matrix deformation in the fiber direction. The polymer and composite swelling coefficients correlated well with data previously obtained at higher conditioning temperatures. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers     

A comparative study on the mechanical and degradation properties of plant fibers reinforced polyethylene composites

Coir and abaca fiber‐reinforced linear low density polyethylene (LLDPE) composites (30 wt% fiber) were prepared by compression molding. Coir and abaca fibers were treated with methyl methacrylate (MMA) using ultraviolet radiation to improve the mechanical properties of the composites. Concentration of MMA and radiation dose was optimized. It was found that 30% MMA in methanol along with photoinitiator Darocur‐1173 (2%) and 15th pass of radiation rendered better performance. Chemically treated fiber‐reinforced specimens yielded better mechanical properties compared to the untreated composites, whereas coir fiber composites had better mechanical properties than abaca fiber reinforced ones. For the improvement of the properties, optimized coir (coir fiber treated with 30% MMA) and abaca (abaca fiber treated with 40% MMA) fibers were again treated with aqueous starch solution (2%–8%, w/w) for 2–7 min. Composites made of 3%‐starch‐treated coir fiber (5 min soaking time) showed the best mechanical properties than that of abaca‐fiber‐based composites. Water uptake and soil degradation tests of the composites were also performed. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers     

Effect of electron beam irradiation on physico–mechanical properties of wood flour–polyethylene composites

Agricultural lignocellulosic fiber (wood flour)‐waste was used to prepare composite materials through partial replacement of wood flour with low density polyethylene powder (LDPE) ranged from 10 to 20% by weight; these composites were made with and without electron beam irradiation (EB). The results obtained showed that, flexural strength, modulus of elasticity, modulus of rupture, and impact strength increase with increasing content of LDPE up to 20%. While, the percentages of thickness swelling and water absorption are decreased directly with increasing content of LDPE. Furthermore, the EB irradiation improves the physico‐mechanical properties of composite materials from 10 to 50 kGy. The results obtained are also confirmed by scanning electron microscopy (SEM), and thermogravimetric analysis (TGA). POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers