Preparation and antimicrobial properties of LDPE composite films melt-blended with polymerized urushiol powders (YPUOH) for packaging applications

Polymerized solid-type urushiol (YPUOH) with high thermal stability and excellent antimicrobial properties was prepared and incorporated into low-density polyethylene (LDPE) via melt-compounding and subsequent melt-extrusion processes. To investigate the feasibility of as-prepared LDPE/YPUOH composite films for use in packaging applications, the films were characterized as a function of YPUOH using Fourier-transform infrared spectroscopy (FT-IR), X-ray diffraction (WAXD), scanning electron microscopy (SEM), thermogravimetric analysis (TGA), contact angle, and antimicrobial activity assays. The physical properties and antimicrobial activities were found to be strongly dependent upon the changes in chemical and morphological structures originating from different compositions of the composite films. The thermal stability of the composite films was effectively improved with YPUOH addition. Incorporating YPUOH caused the water vapor transmission rate (WVTR) to decrease from 10.3 to 6.5 g/m²·day, suggesting that the barrier properties of LDPE, which are relatively good per se, were further improved. Furthermore, the LDPE/YPUOH composite films exhibited good antimicrobial activities against both Gram-negative and Gram-positive micro-organisms. However, the dispersion of YPUOH in the LDPE matrix was not satisfactory due to a weak interaction between LDPE and YPUOH, which may adversely affect the thermal and barrier properties at higher contents of YPUOH. Further studies are required to increase the compatibility and dispersion of YPUOH in the LDPE matrix in order to optimize its performance and expand its applications.     

Epoxy resins toughened by poly(propylene carbonate)

Poly(propylene carbonate) (PPC) was used as a toughening agent for improving the brittleness of cured epoxy resins (EP). Methyl tetrahydrophthatic anhydride (MTHPA) was used as a curing agent. The activation energies for the reactions of PPC/MTHPA and EP/MTHPA measured by FTIR were 115.8 and 66.5 kJ/mol, respectively, while for the composite system of PPC/EP/MTHPA, the activation energy obtained from DSC was 52.9 kJ/mol. Gel contents, DMA, and DSC displayed that the cured resins of PPC/EP/MTHPA were phase-separation crosslinking systems and most of PPC could react with MTHPA or the epoxy group. The toughness of cured resins was reinforced by the addition of PPC. The optimum mechanical properties and toughness for cured resins of PPC/EP/MTHPA corresponded to the system containing 20 phr PPC, which achieved a 33% increase in tensile strength and a 45% increase in the fracture toughness at no expense of the elongation of cured resins. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 64: 2457–2465, 1997     

Orientation microstructure and properties of poly(propylene carbonate)/poly(butylene succinate) blend films

The blends of high molecular weight poly(propylene carbonate) (PPC) and poly(butylene succinate) (PBS) were melt blended using triphenylmethane triisocyanate (TTI) as a reactive coupling agent. TTI also serves as a compatibilizer for the blends of PPC and PBS. The blend containing 0.36 wt % TTI showed that the optimal mechanical properties were, therefore, calendared into films with different degrees of orientation. The calendering condition, degree of orientation, morphologies, mechanical properties, crystallization, and thermal behaviors of the films were investigated using wide‐angle X‐ray diffraction, scanning electron microscopy, tensile testing, and differential scanning calorimetry (DSC) techniques. The result showed that the as‐made films exhibited obvious orientation in machine direction (MD). Both tensile strength in MD and the tear strength in transverse direction (TD) increased with increasing the degree of orientation. The orientation of the film also increased the crystallinity and improved the thermal properties of the PPC/PBS blend films. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Effects of poly(propylene carbonate) additive prepared from carbon dioxide on the tensile properties of polypropylene

We investigated the effect of a rubbery poly(propylene carbonate) (PPC) additive on the tensile properties of isotactic polypropylene (iPP). PPC materials were produced from carbon dioxide gas. Although the elongation of iPP was reduced at higher elongation speeds, PPC addition improved the elongation at break at higher elongation speeds. iPP/PPC blends showed a high drawability while maintaining a high stress level. The failure mechanisms at high elongation speeds were different between the iPP and iPP/PPC samples. Craze‐like voids appeared along the stretching direction for pure iPP, whereas the PPC additive yielded craze‐like voids that were perpendicular to the stretching direction. The addition of PPC doped with carbon nanodots enhanced the yield toughness of iPP at high elongation speeds. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45266.     

Nano boron nitride laminated poly(ethyl methacrylate)/poly(vinyl alcohol) composite films imprinted with silver nanoparticles as gas barrier and bacteria resistant packaging materials

Herein, nano boron nitride (BN) laminated poly(ethyl methacrylate) (PEMA)/poly(vinyl alcohol) (PVA) nanocomposite films are fabricated by using a simple in situ polymerization technique with incorporation of silver nanoparticles (Ag NPs). Structural investigations of PEMA/PVA/Ag@BN nanocomposite thin films are carried out by Fourier-transform infrared spectroscopy, dynamic light scattering, X-ray diffraction analysis, ¹H nuclear magnetic resonance, ¹³C nuclear magnetic resonance, and mass spectrometry. The change in morphology of PEMA/PVA matrix due to the reinforcement of BN platelets are identified by electron microscopic studies. The unique tortuous paths are achieved by the dispersion of BN platelets by which gas penetration is restricted with enhancing the barrier properties of the material by 6.5 folds at 5 wt% BN content as compared with neat PEMA/PVA. Acid and alkali resistant along with biodegradability behavior of as-synthesized nanocomposites are studied. From limiting oxygen index (LOI) results, it is found that the prepared materials are fire retardant in nature owing to effective reinforcement of BN layers. Antibacterial activities of PEMA/PVA/Ag@BN nanocomposite are studied by Xanthomonas citri or axonopodis pv. Citri, Escherichia coli, and Xanthomonas oryzae pv. Oryzae because of Ag NPs reinforcement. The substantial improvements in gas barrier, fire retardant, and antibacterial properties enable the materials for packaging application.     

Poly(propylene carbonate)/aluminum flake composite films with enhanced gas barrier properties

A series of poly(propylene carbonate) (PPC)/aluminum flake (ALF) composite films with different ALF contents were prepared via a melt‐blending method. Their cross‐section morphologies, thermal properties, tensile strength (TS), and gas barrier properties were investigated as a function of ALF contents. SEM images reveal the good dispersion and orientation of ALF along with melt flow direction within PPC matrix. The oxygen permeability coefficient (OP) and water vapor permeability coefficient (WVP) of the composite films decrease continuously with ALF contents increasing up to 5 wt %, which are 32.4% and 75.2% that of pure PPC, respectively. Furthermore, the TS and thermal properties of PPC/ALF composite film are also improved by the incorporation of ALF particles. The PPC/ALF composite films have potential applications in packaging area due to its environmental‐friendly properties, superior water vapor, and oxygen barrier characteristics. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41663.     

Preparation of poly(lactic acid) and pectin composite films intended for applications in antimicrobial packaging

A pectin and poly(lactic acid) (PLA) composite was compounded by extrusion. A model antimicrobial polypeptide, nisin, was loaded into the composite by diffusion. The incorporation of pectin into PLA resulted in a heterogeneous biphasic structure, as revealed by scanning electronic microscopy, confocal laser microscopy, and fracture–acoustic emission. The incorporation of pectin also created a rough and cragged surface, which was hydrophilic and facilitated the access and absorption of nisin. The nisin‐loaded composite suppressed Lactobacillus plantarum growth, as indicated by agar diffusion and liquid‐phase culture tests. The incorporation of pectin at the concentration of ～ 20% of the total mass did not alter the Young's modulus of the film from that of the pure PLA. The composite materials were able to retain their tensile strength, flexibility, and toughness to an extent that satisfied the requirements for packaging materials. Results from this research indicate the potential of pectin/PLA composites for applications in antimicrobial packaging. © 2007 Wiley Periodicals, Inc.? J Appl Polym Sci 2007     

Preparation and properties of poly(urethane acrylate) (PUA) and tetrapod ZnO whisker (TZnO‐W) composite films

Tetrapod zinc oxide whiskers (TZnO‐Ws) were successfully synthesized via a thermal oxidation method and confirmed using Fourier transform infrared spectroscopy, X‐ray diffraction and scanning electron microscopy. A series of poly(urethane acrylate) (PUA)/TZnO‐W composite films with various TZnO‐W contents were prepared via a UV curing method and their physical properties were investigated to understand their possible use as packaging materials. The morphological, thermal, mechanical, antibacterial and barrier properties of the PUA/TZnO‐W composite films were interpreted as a function of TZnO‐W content. The thermal stability, barrier properties and antibacterial properties of the composite films, which were strongly dependent upon their chemical and morphological structure, were enhanced as the TZnO‐W content increased. The oxygen transmission rate and water vapor transmission rate decreased from 614 to 161 cm³ m^?2 per day and 28.70 to 28.16 g m^?2 per day, respectively. However, the mechanical strength of the films decreased due to the low interfacial interaction and poor dispersion with high TZnO‐W loading. The enhanced barrier properties and good antibacterial properties of the PUA/TZnO‐W composite films indicate that these materials are potentially suitable for many packaging applications. However, further studies are needed to increase the compatibility of polymer matrix and filler. © 2012 Society of Chemical Industry     

Preparation and characterization of poly(propylene carbonate)/exfoliated graphite nanocomposite films with improved thermal stability,mechanical properties and barrier properties

Relatively high aspect ratio exfoliated graphite (EFG) particles with an average size of 7.4 µm and a nanometer sized thickness of 30–50 nm were successfully prepared by thermal treatment at 1050 °C and subsequent ultrasonication for application as a filler to improve the physical properties of eco‐friendly poly(propylene carbonate) (PPC). A series of poly(propylene carbonate)/exfoliated graphite (PPC/EFG) nanocomposite films with different EFG contents were prepared via a solution blending method. The physical properties were strongly dependent upon the chemical and morphological structures originating from the differences in EFG composition. The morphological structures, thermal properties, mechanical properties and barrier properties of the nanocomposite films were investigated as a function of the EFG content. While all of the PPC/EFG nanocomposite films exhibited good dispersion of EFG to some extent, Fourier transform infrared and SEM results revealed that solution blending did not lead to strong interactions between PPC and EFG. As a result, poor dispersion occurred in composite films with a high EFG content. By loading EFG particles, the oxygen permeabilities, moisture permeabilities and water uptake at equilibrium decreased as the EFG content increased. Compared with pure PPC, PPC/EFG nanocomposite films have enhanced molecular ordering. Specifically, the 2% PPC/EFG composite film shows greater molecular ordering than the other composite films, which results in the highest mechanical strength. In future work, the compatibility and dispersion of the PPC matrix polymer and EFG filler particles should be increased by modifying the EFG surface or introducing additives. © 2013 Society of Chemical Industry     

Poly(3-hydroxybutyrate)/ZnO Bionanocomposites with Improved Mechanical,Barrier and Antibacterial Properties

Poly(3-hydroxybutyrate) (PHB)-based bionanocomposites incorporating different contents of ZnO nanoparticles were prepared via solution casting technique. The nanoparticles were dispersed within the biopolymer without the need for surfactants or coupling agents. The morphology, thermal, mechanical, barrier, migration and antibacterial properties of the nanocomposites were investigated. The nanoparticles acted as nucleating agents, increasing the crystallization temperature and the degree of crystallinity of the matrix, and as mass transport barriers, hindering the diffusion of volatiles generated during the decomposition process, leading to higher thermal stability. The Young’s modulus, tensile and impact strength of the biopolymer were enhanced by up to 43%, 32% and 26%, respectively, due to the strong matrix-nanofiller interfacial adhesion attained via hydrogen bonding interactions, as revealed by the FT-IR spectra. Moreover, the nanocomposites exhibited reduced water uptake and superior gas and vapour barrier properties compared to neat PHB. They also showed antibacterial activity against both Gram-positive and Gram-negative bacteria, which was progressively improved upon increasing ZnO concentration. The migration levels of PHB/ZnO composites in both non-polar and polar simulants decreased with increasing nanoparticle content, and were well below the current legislative limits for food packaging materials. These biodegradable nanocomposites show great potential as an alternative to synthetic plastic packaging materials especially for use in food and beverage containers and disposable applications.     

Preparation and properties of hydrophobic layered silicate-reinforced UV-curable poly(urethane acrylate) nanocomposite films for packaging applications

A series of poly(urethane acrylate)/Cloisite 15A (PUA/C15A) nanocomposite films were successfully prepared via a UV-curing system, and their physical and barrier properties were investigated as a function of clay content. The physical properties were strongly dependent upon the chemical and morphological structures originating from differences in Cloisite 15A content. With high clay content, the PUA/C15A nanocomposite films displayed an intercalation/exfoliation combined structure. However, no strong interfacial interactions occurred between the PUA and clay, possibly leading to poor dispersion with relatively high clay content. The thermal stability displayed some enhancement with the introduction of clay into PUA, while the gas and moisture barrier properties showed significant enhancement. The oxygen transmission rate (OTR) and water vapor transmission rate (WVTR) decreased with increasing contents of Cloisite 15A, and varied within the range of 714.0–71.1 cm³/m² day and 29.9–13.9 g/m² day, respectively. Thus the enhanced gas and moisture barrier properties of PUA/C15A nanocomposite films make them promising candidates for food and pharmaceutical packaging applications. However, further studies will be performed to increase the compatibility and dispersion of clay particles in the PUA polymer matrix.     

Mechanical,barrier, and thermal properties of poly(lactic acid)/poly(trimethylene carbonate)/talc composite films

Poly(l ‐lactic acid) (PLA) is now a very attractive polymer for food packaging applications. In this study, PLA/poly(trimethylene carbonate) (PTMC)/talc composite films were prepared by solvent casting. The influence of the talc loading (0, 1, 2, and 3 wt %) on the phase morphology of the PLA/PTMC/talc composites and the improvement in the resulting properties are reported in this article. The scanning electron microscopy images of the composite films demonstrated good compatibility between the PLA and PTMC, whereas talc was not thoroughly distributed in the PLA matrix at talc contents exceeding 3 wt %. The tensile strength and elongation at break of the composite films significantly improved (p < 0.05). On the contrary, the water vapor permeability and oxygen properties of the composite films decreased by 24.7 and 39.2%, respectively, at the 2 wt % talc loading. Differential scanning calorimetry showed that the crystallinity of the PLA phase increased with the presence of talc filler in the PLA/PTMC/talc composites. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2014 , 131, 40016.     

Improving the thermal and mechanical properties of poly(propylene carbonate) by incorporating functionalized graphite oxide

Poly(propylene carbonate) (PPC) is a new biodegradable aliphatic polycarbonate. However, the poor thermal stability, low glass transition temperatures (T_g), and relatively low mechanical property have limited its applications. To improve the thermal and mechanical properties of PPC, functionalized graphite oxide (MGO) was synthesized and mixed with PPC by a solution intercalation method to produce MGO/PPC composites. A uniform structure of MGO/PPC composites was confirmed by X‐ray diffraction and scanning electron microscope. The thermal and mechanical properties of MGO/PPC composites were investigated by thermal gravimetric analysis, differential scanning calorimetric, dynamic mechanical analysis, and electronic tensile tester. Due to the nanometer‐sized dispersion of layered graphite in polymer matrix, MGO/PPC composites exhibit improved thermal and mechanical properties than pure PPC. When the MGO content is 3.0 wt %, the MGO/PPC composites shows the best thermal and mechanical properties. These results indicate that nanocomposition is an efficient and convenient method to improve the properties of PPC. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

CO_2/环氧丙烷共聚合成聚碳酸亚丙酯多元醇

利用双金属氰化物作为催化剂,催化CO2/环氧丙烷调节共聚制备聚碳酸亚丙酯多元醇(PPC),详细考察了催化剂用量、相对分子质量调节剂及其用量、CO2用量等对聚合的影响.研究发现PPC的相对分子质量与相对分子质量调节剂的用量成线性关系,可以根据需要合成具有规定相对分子质量的PPC树脂.最后提出聚合过程中碳酸丙烯酯可能按照解拉链的方式生成.     

Sustainable and biodegradable poly(butylene succinate-co-terephthalate)/poly(propylene carbonate) blown films with enhanced compatibility,mechanical, and barrier properties

In this study, a novel environment-friendly PBST/PPC-based blown film was prepared using maleic anhydride (MA) as a reactive compatibilizer to enhance the compatibility between poly(butylene succinate-co-terephthalate) (PBST) and poly(propylene carbonate) (PPC). Results of rheological testing and gel permeation chromatography (GPC) indicated that MA reacted with PBST/PPC during melt-blending extrusion. Morphological analysis of the cryo-fractured surfaces of PBST/PPC blend showed significantly improved compatibility between PBST and PPC with the addition of MA. Moreover, the Young's modulus, tensile strength, breaking strain, and tear strength of PBST/PPC/MA blown films increased with an increase in MA content. In comparison to PBST/MA blown film without PPC, the barrier property of PBST/PPC/MA blown films was improved. In addition, in vitro cell experiments showed that the PBST/PPC/MA blown film was suitable for the growth of mouse fibroblast (L929) cells. In vitro ecotoxicity testing on mung bean plant showed that the extracts from the PBST/PPC/MA blown film had no negative effects on the development of mung bean plant. Furthermore, degradability testing in soil also proved that the PBST/PPC/MA blown film had good biodegradability. Thus, the PBST/PPC/MA blown film can be used in fields, such as food packaging and agricultural mulch film.     

Mechanical,barrier, and interfacial properties of biodegradable composite films made of methylcellulose and poly(caprolactone)

Methylcellulose (MC) films were prepared by casting from its 1% aqueous solution containing 0.5% vegetable oil, 0.25% glycerol, and 0.025% Tween^®80. Poly(caprolactone) (PCL) films were prepared by compression molding from its granules. Biodegradable composite films were fabricated using MC film as reinforcing agent and PCL as the matrix material by compression molding. One layer of MC film was reinforced with two layers of PCL films. The MC content in the composites was varied from 10 to 50% by weight. Mechanical, barrier, and degradation properties of PCL, MC, and composite films were evaluated. The values of puncture strength (PS), puncture deformation (PD), viscoelasticity (Y) coefficient, and water vapor permeability (WVP) of the composites (50% MC content) were found to be 124.3 N/mm, 3.2 mm, 31%, and 2.6 g·mm/m²·day·kPa, respectively. Oxygen transmission rate (OTR) of PCL, MC, and composites (50% MC) were found to be 175, 25, 22 cc/m²/d, respectively, which indicated that composite films showed significantly lower OTR than PCL films. Degradation tests of the composite films (50% MC) were performed for 6 weeks in aqueous medium (at 25°C), and it was found that composites lost its mass slowly with time. After 6 weeks, mass and PS of the composites were decreased to 13.4 and 12%, respectively. Composite interface was studied by scanning electron microscopy (SEM). The MC film had good adhesion with PCL matrix during compression molding and suggested strong interface of the composite system. SEM image after 6 weeks of degradation showed some openings in the interface and revealed slow degradation of the MC films. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Mechanical properties of block poly(propylene carbonate‐cyclohexyl carbonate) investigated by nanoindentation and DMA methodologies

To extend the practical application of poly(propylene carbonate) (PPC), the chemical methods were used to improve its mechanical properties. In this connection, random copolymer poly(propylene‐cyclohexyl carbonate) (PPCHC) and di‐block copolymers poly(propylene carbonate‐cyclohexyl carbonate) (PPC‐PCHC) were synthesized. Dynamic mechanical analysis (DMA), nanoindentation and nanoscratch test were applied to evaluate their mechanical properties. The storage's modulus, Young's modulus (E) and hardness (H) obtained from DMA and nanoindentation tests showed that the introduction of the third monomer cyclohexene oxide (CHO) can greatly improve the mechanical properties of PPC, and that the block copolymer PPC‐PCHC hand better mechanical properties than the random copolymer PPCHC. The annealing treated PPC‐PCHCs exhibited deteriorated mechanical properties as compared with untreated PPC‐PCHC. From the results of scratch tests, the plastic deformation of PPC‐PCHC was smaller than those of PPC and PPCHC. Meanwhile, the plastic deformations of the heat‐treated PPC‐PCHCs were smaller than the untreated PPC‐PCHC because of the possible rearrangement of the molecular chains of PPC‐PCHC. The scratch hardness (H_s) of the block copolymer PPC‐PCHC is larger than random polymer PPCHC and PPC, but lower than the values of heat‐treated samples indicating that the surfaces' hardness of block polymers increase after heat treatment. These different measurement methodologies provide a more precise assessment and understanding for the synthesized block polymers. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Preparation and properties of biodegradable poly(propylene carbonate)/starch composites

Biodegradable composites of poly(propylene carbonate) (PPC) reinforced with unmodified cornstarch were compounded in a batch mixer followed by compression molding. The effects of reinforcement on the morphology, static and dynamic mechanical properties, as well as thermal properties of PPC/starch composites, were investigated. Tensile tests showed that incorporation of starch improves the stiffness and tensile strength of composites significantly. Scanning electron microscopic examination revealed the existence of good interfacial adhesion between the fillers and PPC matrix. Moreover, experimental results indicated that the starch addition leads to a significant improvement in the thermal stability of the composites. This paper demonstrates that the incorporation of low‐cost and biodegradable cornstarch into PPC provided a practical way to produce completely biodegradable and cost‐competitive composites with good mechanical properties. Polym. Eng. Sci. 44:2134–2140, 2004. © 2004 Society of Plastics Engineers.     

Study on nitrile-butadiene rubber/poly(propylene carbonate) elastomer as coupling agent of poly (vinyl chloride)/poly (propylene carbonate) blends. I. Effect on mechanical properties of blends

Nitrile-butadiene rubber/poly(propylene carbonate) (NBR-PPC) elastomer was studied as a coupling agent of the blends of poly(vinyl chloride) (PVC) with poly(propylene carbonate) (PPC). It greatly improved the PVC/PPC system mechanical properties that were dependent on the amount and composition of the coupling agent. When the coupling agent consisted of a 70/30 ratio of NBR/PPC (in which NBR had 34% nitrile content) and 2.5 phr of benzoyl peroxide (BPO) initiator and underwent a prevulcanization, the blends of PVC/PPC displayed excellent mechanical properties by adding 8 phr of the coupling agent. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 63: 1107–1111, 1997     

碱式碳酸镁基复合阻燃剂的制备及其阻燃性能研究

采用硅烷表面处理的碱式碳酸镁纳米片和氢氧化镁以及氢氧化铝为复合阻燃剂,通过密炼模压法制备了一系列复配阻燃剂协效阻燃EVA的复合材料。利用拉伸性能测试仪、熔融指数仪、垂直燃烧测试仪和锥形量热仪分别测试了复合材料的力学性能、加工流动性能和阻燃性能,利用热重分析仪测试了复配阻燃剂的热分解行为。结果表明,复配阻燃剂以适当比例协效阻燃EVA在更宽的燃烧温度范围内发生分解,能够起到更好的阻燃效果。并且复配阻燃剂/EVA复合材料的热释放速率和烟释放率大幅度降低,分别为181.06 kW/m²和0.032 m²/s。另外,复配阻燃剂/EVA复合材料的拉伸强度达到9.73 MPa,断裂伸长率为155.07%,每10 min熔融指数为1.00 g,符合电线电缆行业标准。