Preparation and characterization of poly(propylene carbonate)/exfoliated graphite nanocomposite films with improved thermal stability,mechanical properties and barrier properties

Relatively high aspect ratio exfoliated graphite (EFG) particles with an average size of 7.4 µm and a nanometer sized thickness of 30–50 nm were successfully prepared by thermal treatment at 1050 °C and subsequent ultrasonication for application as a filler to improve the physical properties of eco‐friendly poly(propylene carbonate) (PPC). A series of poly(propylene carbonate)/exfoliated graphite (PPC/EFG) nanocomposite films with different EFG contents were prepared via a solution blending method. The physical properties were strongly dependent upon the chemical and morphological structures originating from the differences in EFG composition. The morphological structures, thermal properties, mechanical properties and barrier properties of the nanocomposite films were investigated as a function of the EFG content. While all of the PPC/EFG nanocomposite films exhibited good dispersion of EFG to some extent, Fourier transform infrared and SEM results revealed that solution blending did not lead to strong interactions between PPC and EFG. As a result, poor dispersion occurred in composite films with a high EFG content. By loading EFG particles, the oxygen permeabilities, moisture permeabilities and water uptake at equilibrium decreased as the EFG content increased. Compared with pure PPC, PPC/EFG nanocomposite films have enhanced molecular ordering. Specifically, the 2% PPC/EFG composite film shows greater molecular ordering than the other composite films, which results in the highest mechanical strength. In future work, the compatibility and dispersion of the PPC matrix polymer and EFG filler particles should be increased by modifying the EFG surface or introducing additives. © 2013 Society of Chemical Industry     

Preparation and characterization of UV-cured polyurethane acrylate/ZnO nanocomposite films based on surface modified ZnO

A series of polyurethane acrylate (PUA)/ZnO nanocomposite films with different ZnO contents were prepared via a UV-curing system. To ensure good dispersion in the PUA matrix, ZnO nanoparticles were modified with a silane coupling agent and confirmed by FT-IR analysis. The morphological structures, thermal properties, mechanical properties and water transfer properties of the prepared films were investigated as a function of their ZnO concentration. WAXD and SEM analyses showed that the surface-modified ZnO nanoparticles were homogeneously dispersed in the PUA matrix and the molecular ordering increased with increasing ZnO content. Compared with neat PUA, the hardness and elastic modulus in films increased from 0.03 to 0.056 GPa and from 2.75 to 3.55 GPa, respectively. Additionally, the water uptake and WVTR in the PUA/ZnO nanocomposite films decreased as the ZnO content nanoparticles increased, which may come from enhanced molecular ordering and hydrophobicity in films. UV light below approximately 450 nm can be efficiently absorbed by incorporating ZnO nanoparticles into a PUA matrix, indicating that these composite films exhibit good weather ability and UV-shielding effects. The enhanced physical properties achieved by incorporating modified ZnO nanoparticles can be advantageous in various applications, whereas the thermal stability of the composite films should be increased.     

Poly(propylene carbonate)/aluminum flake composite films with enhanced gas barrier properties

A series of poly(propylene carbonate) (PPC)/aluminum flake (ALF) composite films with different ALF contents were prepared via a melt‐blending method. Their cross‐section morphologies, thermal properties, tensile strength (TS), and gas barrier properties were investigated as a function of ALF contents. SEM images reveal the good dispersion and orientation of ALF along with melt flow direction within PPC matrix. The oxygen permeability coefficient (OP) and water vapor permeability coefficient (WVP) of the composite films decrease continuously with ALF contents increasing up to 5 wt %, which are 32.4% and 75.2% that of pure PPC, respectively. Furthermore, the TS and thermal properties of PPC/ALF composite film are also improved by the incorporation of ALF particles. The PPC/ALF composite films have potential applications in packaging area due to its environmental‐friendly properties, superior water vapor, and oxygen barrier characteristics. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41663.     

Influence of incorporation of ZnO nanoparticles and biaxial orientation on mechanical and oxygen barrier properties of polypropylene films for food packaging applications

In this work, the effect of zinc oxide (ZnO) concentration and shape on processing and properties of new biaxially oriented polypropylene (BOPP)‐ZnO nanocomposites was studied. The use of spherical nanoparticles and nanorods was expected to differently influence the properties of the final material. Films of isotactic polypropylene prepared with different ZnO incorporation were biaxially oriented under conditions of temperature and strain rate that were similar to those encountered in a commercial film process. Scanning electron microscopy analysis was performed to visualize the dispersion degree of the ZnO nanoparticles in the polymer matrix and to observe the surface and the orientation of the elongated nanoparticles. Furthermore, the prepared ZnO‐BOPP nanocomposites were evaluated for both mechanical and oxygen barrier property enhancement. A good combination of mechanical and oxygen barrier properties was obtained for the ZnO‐BOPP films. This result makes the ZnO‐BOPP nanocomposite a proper material for applications such as food packaging. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Cellulose Nanocrystals/ZnO as a Bifunctional Reinforcing Nanocomposite for Poly(vinyl alcohol)/Chitosan Blend Films: Fabrication,Characterization and Properties

In this study, cellulose nanocrystals/zinc oxide (CNCs/ZnO) nanocomposites were dispersed as bifunctional nano-sized fillers into poly(vinyl alcohol) (PVA) and chitosan (Cs) blend by a solvent casting method to prepare PVA/Cs/CNCs/ZnO bio-nanocomposites films. The morphology, thermal, mechanical and UV-vis absorption properties, as well antimicrobial effects of the bio-nanocomposite films were investigated. It demonstrated that CNCs/ZnO were compatible with PVA/Cs and dispersed homogeneously in the polymer blend matrix. CNCs/ZnO improved tensile strength and modulus of PVA/Cs significantly. Tensile strength and modulus of bio-nanocomposite films increased from 55.0 to 153.2 MPa and from 395 to 932 MPa, respectively with increasing nano-sized filler amount from 0 to 5.0 wt %. The thermal stability of PVA/Cs was also enhanced at 1.0 wt % CNCs/ZnO loading. UV light can be efficiently absorbed by incorporating ZnO nanoparticles into a PVA/Cs matrix, signifying that these bio-nanocomposite films show good UV-shielding effects. Moreover, the biocomposites films showed antibacterial activity toward the bacterial species Salmonella choleraesuis and Staphylococcus aureus. The improved physical properties obtained by incorporating CNCs/ZnO can be useful in variety uses.     

Effects of particle type on thermal and mechanical properties of polyoxymethylene nanocomposites

The effects of particle size of titanium dioxide (TiO₂) on mechanical, thermal, and morphological properties of pure polyoxymethylene (POM) and POM/TiO₂ nanocomposites were investigated and compared with the results for nanoparticle ZnO in the same matrix, reported in a previous paper. POM/TiO₂ nanocomposites with varying concentration of TiO₂ were prepared by the melt mixing technique in a twin screw extruder, the same method that used for blending the homogeneous ZnO nanocomposites. The dispersion of TiO₂ particles in POM nanocomposites was studied by scanning electron microscopy (SEM). The agglomeration, as observed by the mechanical properties of TiO₂ particles in the polymer matrix, increased with increasing TiO₂ content, a result not found for ZnO even at lower particle sizes. Increasing the filler content of POM/TD32.4 and POM/TD130 (130 nm) nanocomposites resulted in a decrease in tensile strength. The Young modulus, stress at break and impact strength of TiO₂ nanocomposite did not improve with increasing filler contents, in opposition to the better agglomeration conditions of ZnO nanocomposite even at lower particle sizes. Because of agglomeration, the POM/TD32.4 nanocomposites had lower mechanical properties and lower degradation temperature than the POM/TD130 ones. The sizes of nanoparticles determined the agglomeration, but however, the agglomeration also depended on the type of nanoparticles, even when using the same matrix (POM) and the same mixing method. TiO₂ nanoparticles were more difficult to mix and were more agglomerated in the POM matrix as compared to ZnO nanoparticles, regardless of the size of the nanoparticles. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Preparation and characterization of UV‐curable ZnO/polymer nanocomposite films

A series of novel nano‐ZnO/polymer composite films with different ZnO contents was prepared through incorporation of pre‐made colloidal ZnO particles into monomer mixtures of urethane‐methacrylate oligomer and 2‐hydroxyethyl methacrylate, followed by ultraviolet (UV) radiation‐initiated polymerization. The colloidal ZnO nanoparticles with a diameter of 3–5 nm were synthesized from zinc acetate and lithium hydroxide in ethanol via a wet chemical method. In order to stabilize and immobilize the ZnO particles into the polymer matrix, the ZnO nanoparticles were further capped using 3‐(trimethoxysilyl)propyl methacrylate. Thermogravimetric analyses show that the ZnO nanoparticles were successfully incorporated into the polymer matrix and these ZnO/polymer composites have a good thermal stability. Transmission electron microscopy studies indicate the ZnO nanoparticles were uniformly dispersed in the polymer and they remained at the original size (3–5 nm) before immobilization. All nanocomposite films with ZnO particle contents from 1 to 15 wt% show good transparency in the visible region and luminescent properties. In addition, composite films with high ZnO content (>7 wt%) are able to absorb UV irradiation below 350 nm, indicating that these composite films exhibit good UV screening effects. Copyright © 2006 Society of Chemical Industry     

玉米淀粉/TiO2纳米复合薄膜制备与性能

以玉米淀粉为基质,结合纳米Ti O₂,通过超声分散采用流延法制备了可生物降解的淀粉/Ti O₂纳米复合薄膜,研究了纳米Ti O₂对薄膜拉伸性能、阻隔性能及抗菌活性的影响,采用扫描电子显微镜(SEM)、红外光谱仪(FTIR)和X射线衍射仪(XRD)对复合膜的微观形貌和结构进行了表征。结果表明,淀粉/Ti O₂纳米复合膜中Ti O₂与淀粉分子间存在缔合作用,含适量Ti O₂的复合膜组分之间有良好的相容性,与淀粉膜相比,纳米复合膜的拉伸性能和水蒸气阻隔性能得到有效改善,含0.8%Ti O₂(质量分数,下同)的纳米复合膜拉伸强度为7.54 MPa,比淀粉膜提高了53.9%,水蒸气透过系数为5.50×10^-5 g/(mm·d),较淀粉膜降低了23.5%,该复合膜同时表现出较好的紫外线隔离性能及抗菌活性。     

Structural,thermal, and gas transport properties of HDPE/LLDPE blend‐based nanocomposites using a mixture of HDPE‐g‐MA and LLDPE‐g‐MA as compatibilizer

Nanocomposites based on high density polyethylene (HDPE)/linear low density polyethylene (LLDPE) blend were prepared by melt compounding in a twin‐screw extruder using organoclay (montmorillonite) as nano‐filler and a 50/50 wt% mixture of maleic anhydride functionalized high density polyethylene (HDPE‐g‐MA) and linear low density polyethylene (LLDPE‐g‐MA) as the compatibilizing system. The addition of a maleated polyethylene‐based compatibilizing system was required to improve the organoclay dispersion in the HDPE/LLDPE blend‐based nanocomposite. In this work, the relationships between thermal properties, gas transport properties, and morphology were correlated. The compatibilized nanocomposite exhibited an intercalated morphology with a small number of individual platelets dispersed in the HDPE/LLDPE matrix, leading to an significant decrease in the oxygen permeation coefficient of the nanocomposites. A decrease in the carbon dioxide permeability and oxygen permeability with increase of nanoclay was observed for the compatibilized nanocomposites. The carbon dioxide permeability of the compatibilized nanocomposites was lower than the carbon dioxide permeability of the uncompatibilized nanocomposites even with the low intrinsic barrier properties of the compatibilizer. These effects were attributed to a good dispersion of the inorganic filler, good wettability of the filler by the polymer matrix, and strong interactions at the interface that increased the tortuous path for diffusion. Theoretical permeability models were used to estimate the final aspect ratio of nanoclay in the nanocomposite and showed good agreement with the aspect ratio obtained directly from TEM images. POLYM. ENG. SCI., 56:765–775, 2016. © 2016 Society of Plastics Engineers     

Colloidal Cu nanoparticles/chitosan composite film obtained by microwave heating for food package applications

In this paper, we describe the preparation and characterization of colloidal Cu nanoparticles/chitosan composite film (composite film) by solution-casting technique with microwave heating. Effects of the incorporation of colloidal Cu nanoparticles on structure, thermal behavior, surface, barrier properties and light transmission of composite film were investigated. The antimicrobial activity of films against Staphylococcus aureus and Salmonella enterica serovar Typhimurium, were also tested. Incorporation of colloidal Cu nanoparticles on chitosan matrix improved the barrier properties of films, decreasing the oxygen permeability as well as water vapor permeability and increasing the protection against UV light. The composite film was effective in alteration of cell wall and reduction of microbial concentration in the liquid culture for both bacteria tested.     

Study of silane treatment on poly‐lactic acid(PLA)/sepiolite nanocomposite thin films

Poly‐lactic acid (PLA) nanocomposite film was prepared with untreated and silane treated sepiolite through solution casting method. Sepiolite is found to be promising nano inorganic filler used to prepare biodegradable PLA nanocomposite films. The effect of sepiolite loading on the thermal, mechanical, gas permeability, and water vapor permeability (WVP) properties of the films was investigated. X‐ray diffraction analysis revealed the crystallinity index and well dispersed sepiolite in PLA/sepiolite thin films. By modifying sepiolite, depending on the nanoclay content, the mechanical properties of films were enhanced. PLA/sepiolite films exhibited improved gas barrier and WVP properties compared to neat PLA. The scanning electron microscope results demonstrated that there is a good interface interaction between sepiolite and PLA. The surface treatment of sepiolite increased the adhesion of the PLA matrix to the sepiolite nanoclay which yielded better mechanical properties of the films as compared to pure PLA. It was observed after 1.5% wt sepiolite, nano‐filler tended to agglomerate, therefore mechanical and barrier properties of films decreased. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41428.     

On the interesting optical properties of highly transparent,thermally stable,spin‐coated polystyrene/zinc oxide nanocomposite films

In the present work, polystyrene/zinc oxide (PS/ZnO) nanocomposite films are prepared by simple mixing followed by film deposition, using spin‐coating technique. Although there are a few reports on the UV‐shielding properties of PS/ZnO nanocomposite films, these reports deal with rather thick films obtained by solution casting. Spin coating is a more advantageous technique where one can control the film thickness by suitably adjusting the viscosity of the solution and the spinning speed and get homogeneous films with thickness around a few hundreds of nanometers. These aspects provide the motivation for the present work where emphasis is given to investigating the optical properties of PS/ZnO nanocomposite films obtained by spin coating and analyzing the effects of each component of the composite (PS/ZnO) on the properties of the other. The nanocomposite films are found to be highly transparent throughout the visible region and the thermal stability is better compared with PS. The optical absorption of the composite films in the UV region is quite high, and this aspect highlights the prospects of applications of these films in UV shielding. The PS matrix brings about considerable surface modification of ZnO nanoparticles, resulting in the reduction of defect states within ZnO and facilitating sharp, near band edge photoluminescence emission. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Preparation of Ethylene Vinyl Acetate Copolymer/Graphene Oxide Nanocomposite Films via Solution Casting Method and Determination of the Mechanical Properties

Ethylene vinyl acetate/graphene oxide (EVA/GO) nanocomposite films were prepared via solution casting method. The morphological studies investigated using SEM and XRD methods and the results confirmed the formation of likely exfoliation structures and good interaction between matrix and fillers. The results of permeability measurements showed that films have good resistance against oxygen. Mechanical measurements revealed that Young’s modulus and tensile strength of EVA have improved with introducing GO because of proper dispersion of GO into matrix and good interaction between them; however, elongation at break decreased due to formation of strong and rigid polymer/filler network preventing to elongate polymer chains.     

Synthesis of clay–TiO2 nanocomposite thin films with barrier and photocatalytic properties for food packaging application

In this study, low‐density polyethylene (LDPE) nanocomposite films with two types of nanoparticles, TiO₂ (3 wt %) and Closite 20A (3 and 5 wt %), were prepared using a melt blow extrusion as an industrial method and their properties such as mechanical properties, water vapor, oxygen and carbon dioxide gas barrier, and antimicrobial activity were tested. Transmission electron microscopy (TEM) and X‐ray diffraction (XRD) were also performed to determine the degree of dispersion and exfoliation of nanoparticles. Mechanical test indicated that the reinforcement in the presence of the nanocomposites was more than that with their conventional counterparts, and the highest stiffness was achieved in a sample containing 5 wt % clay and 3 wt % TiO₂. Exfoliation of silicate layers and a good dispersion of TiO₂ nanoparticles in LDPE were achieved as confirmed by XRD and TEM. The gas barrier properties were improved after formation of the nanocomposites especially by insertion of 5 wt % of clay nanoparticles as a filler in the LDPE matrix. The photocatalytic effect of the nanocomposite film was carried out by antimicrobial evaluation against Pseudomonas spp. and Rhodotorula mucilaginosa and by ethylene removal test using 8 W ultraviolet (UV) lamps with a constant relative intensity of 1 mW cm^?2. The greatest effects were recorded by combining UVA illumination and active film. It was also proven that the photocatalyst thin film with improved barrier properties prepared by extrusion could be used in horticultural product packaging applications. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41764.     

Synthesis and characterization of magnetic nanocomposites of fullerene‐containing polyurethane films for microwave applications

Novel nanocomposites of barium hexaferrite‐ and fullerene‐containing polyurethane were synthesized and characterized by scanning electron microscopy, transmission electron microscopy, X‐ray diffractometry, and energy‐dispersive X‐ray diffraction. The nanoparticles showed good dispersion in the polyurethane matrix. Their thermal, mechanical, and electromagnetic absorbance properties were studied. The complex permeability and permittivity were measured in the frequency range of 8.2–12.4 GHz. The maximum reflection loss of the nanocomposites was found to increase with increasing the ferrite content from 1% to 5%, with maximum value of −7.5 dB at only 5% composition. The incorporation of nanofiller not only imparts mechanical strength to the nanocomposite but also shows good radar‐absorbing properties at only 5% filler concentration. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Pea starch‐based composite films with pea hull fibers and pea hull fiber‐derived nanowhiskers

New applications of both pea hull fiber (PHF) and PHF‐derived nanowhiskers (PHFNW), isolated from PHF by acid‐hydrolysis, as fillers in starch‐based biocomposite films were explored in this work. Two series of films were prepared by blending pea starch (PS), respectively, with PHF and PHFNW. The effects of PHF and PHFNW as filler on the structure and properties of the composite films were comparatively investigated by observation of morphology and analysis of thermal, optical, and mechanical properties. The results revealed that the PS/PHFNW nanocomposite films exhibited improved physical properties over both the neat PS film and PS/PHF microcomposite films. The light transmittance at 800 nm, tensile strength, elongation at break, and Young's modulus were 56.0%, 4.1 MPa (Megapascal), 30.1%, 40.3 MPa, respectively, for the PS film without filler; 58.0%, 7.6 MPa, 41.8%, and 415.2 MPa for the PS/PHFNW film containing 10 wt% filler; and 37.2%, 2.8 MPa, 17.0%, and 29.8 MPa for the PS/PHF film containing 10 wt% filler. The improvement to the properties of PS/PHFNW nanocomposite films may be attributed to the nanometer size effect of PHFNW, which resulted in the homogeneous dispersion of PHFNW within the PS, and the strong interactions between the matrix and the nanoscale filler. POLYM. ENG. SCI., 2009. Published by the Society of Plastics Engineers     

Polyethylene with MoS2 nanoparticles toward antibacterial active packaging

Molybdenum disulfide (MoS₂) nanoparticles, obtained from liquid phase exfoliation in the presence of chitosan, were melt mixed with a linear low-density polyethylene (LLDPE) matrix to produce novel antimicrobial active packaging materials. The LLDPE/MoS₂ composites presented exfoliated nanoparticles forming aggregates that are well dispersed in the polymer matrix. These 2D-layered MoS₂ nanoparticles at concentrations of 0.5, 1.0, and 3.0 wt% rendered several functionalities to the LLDPE, as for example an antimicrobial behavior against Salmonella typhi and Listeria monocytogenes bacteria that can be explained not only by the photoactivity of the filler but also by changes in the composite surface. For instance, the composites presented a reduction in the water contact angle (i.e., an increased hydrophilicity) and relevant changes in the surface topography (i.e., reduced roughness) as compared with pure LLDPE. Regarding the barrier properties, while MoS₂ dramatically increased the water vapor permeation (WVP) of the polymer matrix, until 15 times for composite with 3.0 wt% of filler, the oxygen permeation decreased around 25%. All these novel functionalities in the nanocomposites were obtained without significantly affecting the tensile mechanical properties of the pure LLDPE matrix. These results show that MoS₂ is a promising filler for the development of antibacterial active packaging films with behaviors as similar as other 2D-layered fillers such as graphene derivatives.     

Mechanical and antibacterial properties of modified nano‐ZnO/high‐density polyethylene composite films with a low doped content of nano‐ZnO

Nano‐ZnO/high‐density polyethylene (HDPE) composite films were prepared via melt blending and a hot compression‐molding process. The properties, including ultraviolet absorption, mechanical and antibacterial properties of the films, and plasticizing behavior of the composites, were investigated. The results show that the absorbance in the ultraviolet region of the HDPE films was enhanced after the addition of modified nano‐ZnO to the HDPE matrix. Also, we found that improvement in the HDPE films of the tensile strength and elongation at break was achieved by the incorporation of modified ZnO nanoparticles up to 0.5 wt % in contrast with the original nano‐ZnO/HDPE composite films. Antibacterial testing was carried out via plate counting, and the results indicate that the HDPE films doped with modified ZnO nanoparticles showed favorable antibacterial activity, especially for Staphylococcus aureus. However, the low doped content of modified nano‐ZnO in the HDPE matrix made the balance torque of the composites increase slightly. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Hydrophobic nanocomposites of PBAT with Cl-fn-POSS nanofiller as compostable food packaging films

Antibacterial nanocomposite films of poly(butylene adipate-co-terephthalate) (PBAT) incorporated with different weight percentage of octakis(3-chloropropyl)octasilsesquioxane (chloropropyl functionalized POSS [Cl-fn-POSS]) nanofiller were prepared. The mechanical, thermal, morphological, barrier, and antimicrobial properties were examined. The mechanical properties of the nanocomposite films were enhanced by the addition of Cl-fn-POSS nanofiller. An optimum filler loading of 3 wt% is identified to be best suited for maximum enhancement in tensile strength (24 MPa for 3 wt% filled PBAT vs 11 MPa for neat PBAT) while a 1 wt% filler loading was adequate to double the tensile strength. The barrier properties (WVTR and oxygen transmission rate) of PBAT was improved by the presence of Cl-fn-POSS. A volume of 3 wt% filler loading results in 50% reduction of water permeation and 10% reduction in oxygen transmission. The thermogravimetric analyses of the nanocomposites indicated that the filler enabled the enhancement of thermal stability of PBAT. The nanocomposite films revealed antimicrobial activity with this activity increasing with increasing filler content. PBAT is compostable under suitable conditions and with a low weight percentage of filler that is largely made of silicon dioxide these nanocomposite films can find application as biodegradable food packaging material given their flexibility.     

Proton conducting membranes based on sulfonated poly(ether ether ketone)/TiO2 nanocomposites for a direct methanol fuel cell

This paper presents an evaluation of the effects of titanium dioxide nanoparticles in sulfonated poly(ether ether ketone) (SPEEK) with a sulfonation degree of 57%. A series of inorganic/organic hybrid membranes was prepared with a systematic variation of titanium dioxide nanoparticle content. Their water uptake, methanol permeability and proton conductivity as a function of temperature were investigated. The results obtained show that the inorganic oxide network decreases the proton conductivity and water swelling. It is also found that increasing the inorganic oxide content leads to a decrease of methanol permeability. In terms of morphology, the membranes are homogeneous and exhibit good adhesion between inorganic domains and the polymer matrix. The proton conductivity and fuel cell performances of the nanocomposite membranes showed very good prospective in direct methanol fuel cell usages. The properties of the composite membranes are compared with those of standard Nafion membranes. Copyright © 2006 Society of Chemical Industry