Pt/zirconia catalyst for hydrogen generation from HI decomposition reaction of S–I cycle

Hydrogen energy is considered as one of the ideal solutions for the fulfilment of the ever increasing energy demand. It is mainly due to the following two reasons: firstly, it can be produced from a very abundant source, that is, water; and secondly, it does not leave any harmful effect on the environment. Thermochemical cycles are amongst the most promising ways to generate hydrogen from water in an environment‐friendly manner. Sulfur–iodine cycle is one of the most efficient thermochemical cycles. In this paper, we discuss synthesis of Pt/zirconia catalysts for HI decomposition reaction, which is one of the important steps of S–I thermochemical cycle. The catalysts were characterized by X‐ray diffraction, scanning electron microscopy (SEM), field emission gun‐SEM, transmission electron microscopy, N₂ adsorption and H₂ chemisorption. The catalytic activity and stability of these catalysts, for liquid phase decomposition of hydriodic acid was evaluated. Conversion is found to be dependent on the noble metal loading, with 18.7% conversion for 2% Pt/ZrO₂ catalyst as compared with 2.7% of without catalyst, although the specific activity is highest for 0.5% Pt/ZrO₂ catalyst. The catalyst was found to be stable under liquid phase HI decomposition reaction conditions. Copyright © 2014 John Wiley & Sons, Ltd.     

Sulfuric acid decomposition on the Pt/n-SiC catalyst for SI cycle to produce hydrogen

The sulfuric acid decomposition should be performed in the wide temperature ranges from 550 °C to 950 °C to absorb the sensible heat of He in SI process. Therefore, the catalysts for the reaction should be stable even in the very corrosive reaction condition of 650 °C. Here, the Pt/n-SiC catalyst was prepared for the purpose and compared with the Pt/SiC catalyst. The both catalysts showed the high stability in the temperature ranges from 650 to 850 °C. The n-SiC with the surface area of 187.1 m²/g was prepared using nano-sized SiO₂, which resulted in amorphous SiC phase. The SiC support with the surface area of 19.2 m²/g for the comparison showed the well crystalline structure. In spite of the large surface area differences between the n-SiC and SiC support, the Pt particle sizes of the Pt/n-SiC (average Pt size: 26.4 nm) catalyst were not so much different from those of the Pt/SiC (average Pt size: 26.1 nm) catalyst after the calcination at 1000 °C for 3 h. However, the catalytic activity of the Pt/n-SiC was much higher than that of the Pt/SiC. XRD analysis indicated that the Pt particles on the Pt/n-SiC was more stable than those of the Pt/SiC in the sulfuric acid decomposition and XPS analysis showed that the Pt valence state on the Pt/n-SiC was higher than that on the Pt/SiC. The surface analysis showed that the surface of the n-SiC particles was covered by SiO₂ and Si₄C_4−xO₄. These experimental results indicate that the Pt metal particles on n-SiC were stabilized on the oxidized Si surface. Therefore, it is suggested that the Pt particles stabilized on the oxidized Si surface can be a reason for the higher activity of the Pt/n-SiC catalyst as compared with the Pt/SiC catalyst.     

Pt‐Ce0.9Cu0.1O2/activated carbon as highly active and stable HI decomposition catalyst

Effects of additives to Pt‐CeO₂/activated carbon (M563) catalysts on HI decomposition were studied. Among the additives studied, it was found that the addition of Cu to Pt‐CeO₂ is the most effective for increasing the catalytic activity to HI decomposition. On this catalyst, almost the equilibrium hydrogen iodide (HI) conversion was achieved at temperature higher than 573 K. Cu addition increased Pt dispersion by anchoring effects. Therefore, in spite of decreased Brunauer‐Emmett‐Teller surface area of the catalyst, dispersion of Pt was much increased by addition of Cu resulting in the increased HI decomposition activity and stability. Because formed I₂ adsorbed on the catalyst at initial ca 20 hours, HI conversion was higher than that of the equilibrium one; however, after 20 hours, stable HI decomposition conversion that was almost the same with equilibrium conversion was achieved in the examined temperature range.     

Pt‐Rh/TiO2/activated carbon as highly active and stable HI decomposition catalyst for hydrogen production in sulfur‐iodine (SI) process

Pt‐TiO₂ loaded on activated carbon was studied as an active and stable catalyst to HI decomposition for H₂ formation in the sulfur‐iodine process. Although the activity of TiO₂‐loaded catalyst was slightly lower HI conversion than that of CeO₂ loaded one, the higher stability against HI decomposition reaction was achieved and almost equilibrium conversion was sustained over ~65 h examined. Moreover, effects of Rh or Ir addition on HI conversion were studied and it was found that Pt‐Rh bimetallic system was highly active and stable to HI decomposition. Scanning transmission electron micrograph observation suggested that the increased HI decomposition activity was assigned to the increased dispersion of Pt particles. High dispersion state of Pt was sustained after HI decomposition at 773 K by addition of Rh. Since the formation of PtI₄ was suggested by X‐ray photoelectron spectroscopy measurement during HI decomposition, increased stability by addition of Rh seems to be assigned to the high chemical stability of Rh against iodine. Almost the equilibrium HI conversion on Pt‐Rh‐TiO₂/M563 was sustained over 300 hours at 673 K.     

Pt encapsulated hollow mesoporous SiO2 sphere catalyst for sulfuric acid decomposition reaction in SI cycle

Sulfuric acid (SA) decomposition is one of three key reactions in sulfur Iodine (SI) cycle to produce hydrogen. The catalysts for the decomposition should be active and stable in a wide temperature range of 550–900 °C. Pt based catalysts have been explored for the application, but suffered from the Pt loss in high temperature (∼850 °C). TiO₂ and Al₂O₃ are used as a support. They can stabilize Pt metal at higher temperature, but are degraded at the temperature lower than 700 °C. SiO₂ supports with a high surface area are relatively stable in a sulfuric acid vapor stream, but the lower interaction with Pt results in high Pt sintering and Pt loss. Both Pt loss and Pt sintering at the high temperature are originated from Pt vaporization. Here, Pt metallic components are placed at the inner wall of hollow mesoporous SiO₂ spheres (Pt-HMSS) to preserve Pt components even at 850 °C. PtOx vapor vaporized during the SA decomposition can be re-dispersed on the inner wall of mesoporous SiO₂ shell, which can suppress the Pt loss; (1) temperature at outer wall is higher than temperature at inner wall during the endothermic reaction on Pt at the inner wall, (2) the mesoporous shell afford the long path to suppress the diffusion of PtOx vapor at the inner wall to the outer wall. Pt catalyst at the outer walls of hollow mesoporous SiO₂ spheres (HMSS-Pt) is prepared and tested for clarifying the hypothesis. Additionally, TiO₂-Pt catalyst, one of highly stable catalytic systems for the SA decomposition, is also prepared and compared with the Pt-HMSS catalyst.     

H2SO4 poisoning of Ru-based and Ni-based catalysts for HI decomposition in SulfurIodine cycle for hydrogen production

The sulfur–iodine (SI) cycle is deemed to be one of the most promising alternative methods for large-scale hydrogen production by water splitting, free of CO₂ emissions. Decomposition of hydrogen iodide is a pivotal reaction that produces hydrogen. The homogeneous conversion of hydrogen iodide is only 2.2% even at 773 K [1]. A suitable catalyst should be selected to reduce the decomposition temperature of HI and attain reaction yields approaching to the thermodynamic equilibrium conversion. However, residual H₂SO₄ could not be avoided in the SI cycle because of incomplete purification. The H₂SO₄ present in the HI feeding stream may lead to the poisoning of HI decomposition catalysts. In this study, the activity and sulfur poisoning of Ru and Ni catalysts loaded on carbon and alumina, respectively, were investigated at 773 K. HI conversion efficiency markedly decreased from 21% to 10% with H₂SO₄ (3000 ppm) present, which was reversible when H₂SO₄ was withdrawn in the case of Ru/C. In the case of Ru/C and Ni/Al₂O₃, catalyst deactivation depends on the concentration of H₂SO₄; the higher the concentration of H₂SO_4, the greater the severity of deactivation. Catalysts before and after sulfur poisoning were characterized by transmission electron microscopy (TEM), energy-dispersive X-Ray spectroscopy (EDX), X-ray photoelectron spectroscopy (XPS), and X-ray diffraction (XRD). Experimental results and characterization of poisoned and fresh catalysts indicate that the catalyst deactivation could be ascribed to the competitive adsorption of sulfur species and change in its surface properties.     

DDR zeolite membrane reactor for enhanced HI decomposition in IS thermochemical process

The third section of closed loop Iodine Sulphur (IS) thermochemical cycle, dealing with HI_x processing, suffers from low equilibrium decomposition of HI to hydrogen with a conversion value of only ～22% at 700 K. Here, we report a significant enhancement in conversion of HI into hydrogen (up to ～95%) using a zeolite membrane reactor for the first time. The all silica DDR (deca dodecasil rhombohedral) zeolite membrane with dense, interlocked structure was synthesized on the seeded clay alumina substrate by sonication mediated hydrothermal process. The synthesized membranes along with seed crystals were characterized by X-ray diffraction (XRD), field emission scanning electron microscope (FESEM) and energy dispersive X-ray spectroscopy (EDX). Corrosion studies were carried out by exposing the membrane samples to simulated HI decomposition reaction environment (at 450 °C) for different durations of time upto 200 h. The FESEM, EDX and XRD analyses indicated that no significant changes occurred in the morphology, composition and structure of the membranes. Iodine adsorption on to the membrane surface was observed which got increased with the exposure duration as confirmed by secondary ion mass spectrometry studies. A packed bed membrane reactor (PBMR) assembly was fabricated with integration of in-house synthesized zeolite membrane and Pt-alumina catalyst for carrying out HI decomposition studies. The tube side was chosen as reaction zone and the shell side as the permeation zone. The HI decomposition experiments were carried out for different values of temperature and feed flow rates. DDR zeolite based PBMR was found to enhance the single-pass conversion of HI up to ～95%. The results indicate that for achieving optimal performance of PBMR, it should be operated with space velocities of 0.2–0.3 s^?1 and temperature in the range of 650 K–700 K with permeate side vacuum of 0.12 kg/cm². It is believed that the in-house developed zeolite PBMR shall be a potential technology augmentation in making the IS thermochemical cycle energy efficient.     

Sulphonated (PVDF-co-HFP)-graphene oxide composite polymer electrolyte membrane for HI decomposition by electrolysis in thermochemical iodine-sulphur cycle for hydrogen production

In overall iodine-sulphur (I-S) cycle (Bunsen reaction), HI decomposition is a serious challenge for improvement in H₂ production efficiency. Herein, we are reporting an electrochemical process for HI decomposition and simultaneous H₂ and I₂ production. Commercial Nafion 117 membrane has been generally utilized as a separator, which also showed huge water transport (electro-osmosis), and deterioration in conductivity due to dehydration. We report sulphonated poly(vinylidene fluoride-co-hexafluoropropylene) (PVDF-co-HFP) (SCP) and sulphonated graphene oxide (SGO) composite stable and efficient polymer electrolyte membrane (PEM) for HI electrolysis and H₂ production. Different SCP/SGO composite PEMs were prepared and extensively characterized for water content, ion-exchange capacity (IEC), conductivity, and stabilities (mechanical, chemical, and thermal) in comparison with commercial Nafion117 membrane. Most suitable optimized SCP/SGO-30 composite PEM exhibited 6.78 × 10^?2 S cm^?1 conductivity in comparison with 9.60 × 10^?2 S cm^?1 for Nafion® 117. The electro-osmotic flux ofSCP/SGO-30 composite PEM (2.53 × 10^?4 cm s^?1) was also comparatively lower than Nafion® 117 membrane (2.75 × 10^?4 cm s^?1). For HI electrolysis experiments, SCP/SGO-30 composite PEM showed good performance such as 93.4% current efficiency (η), and 0.043 kWh/mol-H₂ power consumption (Ψ). Further, intelligent architecture of SCP/SGO composite PEM, in which hydrophilic SGO was introduced between fluorinated polymer by strong hydrogen bonding, high efficiency and performance make them suitable candidate for electrochemical HI decomposition, and other diversified electrochemical processes.     

Sulfuric acid decomposition on Pt/SiC-coated-alumina catalysts for SI cycle hydrogen production

Sulfuric acid decomposition was conducted at atmospheric pressure and a GHSV of 72,000 mL/g_cat h in the temperature ranges from 650 to 850 °C. The Pt–Al (1wt% Pt/Al₂O₃) and and Pt–SiC–Al (1wt% Pt/SiC-coated-Al₂O₃) catalysts were prepared by an impregnation method. The Pt–Al catalyst rapidly deactivated at 650 and 700 °C, but was stable at 750 and 850 °C. The aluminum sulfate was observed on the spent Pt–Al catalyst by an FT-IR, an X-ray spectroscopy and a TGA/DSC analyzer, which was suggested to be a cause of the deactivation at lower reaction temperature. The alumina support was coated with SiC by a CVD method with methyltrichlorosilane (MTS) to get a non-corrosive support (SiC–Al) with high surface areas. The thermal analysis of the spent Pt–SiC–Al showed that the aluminum sulfate formation was suppressed during the sulfuric acid decomposition. The Pt–SiC–Al catalyst was not only active higher than the Pt–Al catalyst, but was also stable at all the tested reaction temperature.     

Pt stabilization on Pt/SBA-15 through surface modification using MPTMS for sulfuric acid decomposition in SI cycle to produce hydrogen

Catalysts for the sulfuric acid (SA) decomposition, one of three reactions in Sulfur–Iodine (SI) cycle to produce hydrogen, should be active and stable in wide temperature ranges of 650–850 °C. Pt based catalysts are explored for SA decomposition, but they suffered from the severe Pt loss at the high temperature of 850 °C. Uniform platinum nanoparticles (NPs) are physically trapped within mesopores of the mesoporous SBA-15 prepared in a “one pot” method (Pt_x.x-NTS, x.x: loaded Pt wt%). Other Pt catalysts are prepared to stabilize Pt particles using 3-mercaptopropyletrimethoxysilane (MPTMS) as a stabilizing agent (Pt_x.x-TS, x.x: loaded Pt wt%). The co-assembly method in the one pot is based on the I⁺M^–S⁺ scheme in which S⁺ (Protonated block copolymer) and I⁺ (Cationic inorganic precursor) are assembled together through the M^– (PtCl₆^-) mediator. The MPTMS containing thiol group is used to modify the cationic precursors (I⁺) in order to hold the Pt nanoparticles in meso-channels as the reduced platinum metal is easy to bond with thiol groups. The prepared samples are characterized by XRD, TEM, CO Chemisorption, N₂ adsorption desorption, and ICP-OES techniques. The TEM images show that the small Pt NPs of an average size of 7.0 (±0.84 nm) are uniformly dispersed within the mesopores on the mesoporous SBA-15. The thiol stabilized Pt-TS catalysts display the exceptional catalytic stability for sulfuric acid decomposition at the high temperature of 850 °C for 50 h. The overall average metal loss is 67% for the Pt_2.0-NTS for 50 h at 76,000 mL.g_cat⁻¹.h⁻¹, while it is 16% for the Pt_2.0-TS. The metal loss of Pt/SBA-15 is significantly suppressed by the surface functionalization using MPTMS in the catalyst preparation step.     

Influence of the oxidative/reductive treatments on Pt/CeO2 catalyst for hydrogen iodide decomposition in sulfur–iodine cycle

A Pt/CeO₂ catalyst was prepared by sol–gel method. The as-received sample was successively oxidized, reduced and re-oxidized. The samples were characterized by X-ray diffraction (XRD), temperature-programmed reduction (TPR), X-ray photoelectron spectroscopy (XPS) and hydrogen iodide (HI) catalytic decomposition activity evaluation for the sulfur–iodine cycle. The oxidative/reductive atmosphere affected the structure and performance of the catalyst by the strong metal-support interaction (SMSI). It was suggested that a migration of Ce⁴⁺ from the bulk to the surface occurred during the reductive treatment. The diffusion process was reversed when the atmosphere was changed to an oxidative one. The decoration or encapsulation of Pt by ceria support changed with the atmosphere, and affected the activity of the catalyst. At temperature below 400 °C, the reduced sample exhibited the best activity. After then the activity of the reduced and re-oxidized samples tends to be the similar, but still better than the as-received and oxidized samples. The surface and interfacial Pt⁰ sites were both considered as the effective factors. Models were constructed to describe the diffusion of Ce⁴⁺ and oxygen vacancies as well as the possible shell-core structure of Pt crystallites and the decoration/encapsulation by ceria support.     

Analysis of sulfur–iodine thermochemical cycle for solar hydrogen production. Part I: decomposition of sulfuric acid

The sulfur–iodine (S–I) thermochemical water splitting cycle is one of the most studied cycles for hydrogen (H₂) production. S–I cycle consists of four sections: (I) acid production and separation and oxygen purification, (II) sulfuric acid concentration and decomposition, (III) hydroiodic acid (HI) concentration, and (IV) HI decomposition and H₂ purification. Section II of the cycle is an endothermic reaction driven by the heat input from a high temperature source. Analysis of the S–I cycle in the past thirty years have been focused mostly on the utilization of nuclear power as the high temperature heat source for the sulfuric acid decomposition step. Thermodynamic as well as kinetic considerations indicate that both the extent and rate of sulfuric acid decomposition can be improved at very high temperatures (in excess of 1000 °C) available only from solar concentrators. The beneficial effect of high temperature solar heat for decomposition of sulfuric acid in the S–I cycle is described in this paper. We used Aspen Technologies' HYSYS chemical process simulator (CPS) to develop flowsheets for sulfuric acid (H₂SO₄) decomposition that include all mass and heat balances. Based on the HYSYS analyses, two new process flowsheets were developed. These new sulfuric acid decomposition processes are simpler and more stable than previous processes and yield higher conversion efficiencies for the sulfuric acid decomposition and sulfur dioxide and oxygen formation.     

Detailed kinetic modeling of homogeneous HI decomposition for hydrogen production,part I: Effect of H2O on HI decomposition

A new, detailed kinetic model was developed for the homogeneous decomposition of HI–H₂O solutions in vapor phase in the sulfur–iodine cycle. The kinetics of the process was represented by a reaction mechanism involving 32 reactions and 11 species. Comparisons between the kinetic calculations and experimental data showed that this model correctly predicted the hydrogen yield at the 500 °C–1000 °C temperature range under 1 atm. The effects of temperature, reaction time, and HI/H₂O ratio on HI decomposition and hydrogen sensitivity analysis were investigated in the modeling process. The model predicted that the effect of the addition of H₂O changed from inhibiting the decomposition ratio to promoting it with increasing temperature. The sensitivity analysis showed that elementary reactions (1) HI + HI = H₂+I₂, (4) HI + H = H₂ + I, (5) HI + I = H + I₂, and (8) HI + OH = H₂O + I played important roles in hydrogen production. The reaction path of HI decomposition with H₂O was constructed based on detailed kinetic modeling and sensitivity analysis results.     

Corrosion behavior analyses of metallic membranes in hydrogen iodide environment for iodine-sulfur thermochemical cycle of hydrogen production

HI decomposition in Iodine-Sulfur (IS) thermochemical process for hydrogen production is one of the critical steps, which suffers from low equilibrium conversion as well as highly corrosive environment. Corrosion-resistant metal membrane reactor is proposed to be a process intensification tool, which can enable efficient HI decomposition by enhancing the equilibrium conversion value. Here we report corrosion resistance studies on tantalum, niobium and palladium membranes, along with their comparative evaluation. Thin layer each of tantalum, palladium and niobium was coated on tubular alumina support of length 250 mm and 10 mm OD using DC sputter deposition technique. Small pieces of the coated tubes were subject to immersion coupon tests in HI-water environment (57 wt% HI in water) at a temperature of 125–130 °C under reflux environment, and simulated HI decomposition environment at 450 °C. The unexposed and exposed cut pieces were analyzed using scanning electron microscope (SEM), energy dispersive X-ray (EDX) and secondary ion mass spectrometer (SIMS). The extent of leaching of metal into liquid HI was quantified using inductively coupled plasma-mass spectrometer (ICP-MS). Findings confirmed that tantalum is the most resistant membrane material in HI environment (liquid and gas) followed by niobium and palladium.     

Detailed kinetic modeling of homogeneous HI decomposition for hydrogen production—Part II: Effect of I2 on HI decomposition

The kinetic modeling of homogeneous decomposition of hydrogen iodide (HI) and HI/H₂O vapors with the addition of diatomic iodine (I₂) using the mechanism proposed in the companion work (part I) in the sulfur–iodine cycle was investigated in this paper. Thermodynamic results calculated by FactSage and the kinetic experiment verified the applicability of the mechanism. The effect of temperature, residence time, pressure, HI/H₂O/I₂ molar ratio, HI/I₂ molar ratio, and sensitivity analysis on the HI conversion was observed in the modeling process. The addition of small amount of diatomic iodine greatly decreases the HI conversion, and the overall pressure could promote the HI decomposition rate in the kinetic process. Sensitivity analysis shows that hydrogen yield was most sensitive to reactions (4) HI + H = H₂ + I, (1) HI + HI = H₂ + I₂, (5) HI + I = I₂ + H, and (8) HI + OH = H₂O + I. The existence of diatomic iodine increases the reverse reaction of (1) and (5).     

热化学硫碘循环制氢系统研究进展

热化学硫碘循环制氢是目前最有前景的制氢方法之一.为了提高产氢效率,众多学者对硫碘循环制氢系统进行了优化.对热化学硫碘循环制氢系统及其各单元研究进展进行了综述,讨论了本生反应中水和碘的用量问题、相分离问题,以及硫酸分解与碘化氢分解反应的反应环境和反应催化等问题,并对目前研究该循环的部分团队的实验结果和流程计算进行了对比.     

Pt/ZrO2 catalyst for a single-stage water-gas shift reaction: Ti addition effect

Ti modified Pt/ZrO₂ catalysts were prepared to improve the catalytic activity of Pt/ZrO₂ catalyst for a single-stage WGS reaction and the Ti addition effect on ZrO₂ was discussed based on its characterization and WGS reaction test. Ti impregnation into ZrO₂ increased the surface area of the support and the Pt dispersion. The reducibility of the catalyst was enhanced in the controlled Ti impregnation (∼20 wt.%) over Pt/ZrO₂ by the Pt-catalysed reduction of supports, particularly, at the interface between ZrO₂ and TiO₂. The significant CO₂ gas band in the DRIFTS results of Pt/Ti[20]/ZrO₂ indicated that the Ti addition made the formate decomposition rate faster than the Pt/ZrO₂ catalyst, linked with the enhanced Pt dispersion and reducibility of the catalyst. Consequently, Ti impregnation over the ZrO₂ support led to a remarkably enhanced CO conversion and the reaction rate of Pt/Ti[20]/ZrO₂ increased by a factor of about 3 from the bare Pt/ZrO₂ catalyst.     

Commercial activated carbon for the catalytic production of hydrogen via the sulfur-Iodine thermochemical water splitting cycle

Eight commercial activated carbon catalysts were examined for their catalytic activity to decompose hydroiodic acid (HI) to produce hydrogen; a key reaction in the sulfur-iodine (S-I) thermochemical water splitting cycle. Activity was examined under a temperature ramp from 473 to 773 K. No statistically significant correlation was found between the measured catalyst sample properties and catalytic activity. Four of the eight samples were examined for one week of continuous operation at 723 K. All samples appeared to be stable over the period of examination.     

Modeling of a solar receiver–reactor for sulfur‐based thermochemical cycles for hydrogen generation

Sulfur‐based thermochemical cycles for hydrogen generation from water have one reaction step in common, which is the decomposition of sulfuric acid, which is one of the most energy‐consuming steps. The present work deals with the development of a dynamic mathematical model of a solar reactor for this key step. One of the core parts of the model is a partial model of the reaction kinetics of the decomposition of sulfur trioxide, which is based on experiments investigating the kinetics of the used catalyst platinum coated on a ceramic solar absorber. Other partial models describe, e.g. the absorption of solar radiation, heat conduction in the absorber, convection between gas and the absorber walls and energy losses due to heat radiation. A comprehensive validation of the reactor model is performed using measured data, which is gained in experiments with a prototype reactor. The operating behavior of the real reactor is compared with the results of the numerical simulation with the model. The validation is, in particular, performed by reproducing the influences of individual parameters on the chemical conversion and the reactor efficiency. The relative deviations between the experimental data and the simulation results are mostly within the range of measurement accuracy. In particular, the good agreement of calculated values of the derived parameters, SO₃ conversion and reactor efficiency with those determined from the experiments qualifies the model for optimization purposes. Copyright © 2010 John Wiley & Sons, Ltd.     

Process simulation and analysis of a five‐step copper–chlorine thermochemical water decomposition cycle for sustainable hydrogen production

A process model of a five‐step copper–chlorine (Cu–Cl) cycle is developed and simulated with the Aspen Plus simulation code. Energy and mass balances, stream flows and properties, heat exchanger duties, and shaft work are determined. The primary reactions of the five‐step Cu–Cl cycle are assessed in terms of varying operating and design parameters. A sensitivity analysis is performed to examine the effect of parameter variations on other variables, in part to assist optimization efforts. For each cycle step, reaction heat variations with such parameters as process temperature are described quantitatively. The energy efficiency of the five‐step Cu–Cl thermochemical cycle is found to be 44% on the basis of the lower heating value of hydrogen, and a parametric study of potential efficiency improvement measures is presented. Copyright © 2014 John Wiley & Sons, Ltd.