Cluster type molecule as novel corrosion inhibitor for steel in HCl solution

The MOF [Ag (qox) (4-hb)] 1, was obtained at room temperature by the reaction of AgNO₃, quinoxaline (qox) and 4-hydroxy benzoate (4-hb). A cluster molecule containing two silver atoms, two qox and two 4-hb ligands is considered the basic building block of the structure of 1. 3D-network structure is created via H-bonds and π-π stacking. The MOF 1 was tested as corrosion inhibitor for carbon steel in 1 M HCl solution using potentiodynamic polarization and electrochemical impedance techniques (EIS). The polarization measurements indicated that the MOF 1 is of mixed type. The adsorption of MOF 1 obeyed Langmuir adsorption isotherm. The inhibition efficiency increased with increase in MOF 1 concentration but decreased with increase in temperature. The activation and thermodynamic parameters were calculated and discussed. Mechanism of inhibition is explained on the basis of molecular structure of the inhibitor.     

Influence of anions on the formation and structure of artificial zinc rusts

To simulate the atmospheric corrosion of steels galvanized with Zn under different conditions, artificial zinc rusts of basic zinc salt (BZS) were prepared by hydrolyzing ZnO particles in aqueous solutions including ZnCl₂, ZnSO₄ and Zn(NO₃)₂. In ZnCl₂–ZnSO₄, ZnSO₄–Zn(NO₃)₂ and ZnCl₂–Zn(NO₃)₂–ZnSO₄ systems, zinc hydroxysulfate (Zn₄(OH)₆(SO₄)·nH₂O) was formed while zinc hydroxychloride (Zn₅(OH)₈Cl₂·H₂O) was generated in ZnCl₂–Zn(NO₃)₂ system. Zinc hydroxynitrate (Zn₅(OH)₈(NO₃)₂·2H₂O) was yielded in only Zn(NO₃)₂ system. All the formed artificial zinc rusts were hexagonal plate particles. These results suggest that SO_x is the most effective corrosive gas on the formation of BZS rusts on galvanized steel.     

Corrosion product formation on Zn55Al coated steel upon exposure in a marine atmosphere

The formation of corrosion products on Zn55Al coated steel has been investigated upon field exposures in a marine environment. The corrosion products consisted mainly of zinc aluminium hydroxy carbonate, Zn_0.71Al_0.29(OH)₂(CO₃)_0.145·xH₂O, zinc chloro sulfate (NaZn₄(SO₄)Cl(OH)₆·6H₂O), zinc hydroxy chloride, Zn₅(OH)₈Cl₂·H₂O and zinc hydroxy carbonate, Zn₅(OH)₆(CO₃)₂ were the first three phases were formed initially while zinc hydroxy carbonate Zn₅(OH)₆(CO₃)₂ was formed after prolonged exposure in more corrosive conditions. The initial corrosion product formation was due to selective corrosion of the zinc rich interdendritic areas of the coating resulting in a mixture of zinc and zinc aluminium corrosion products.     

Synthesis,X-ray structure and luminescent properties of a new 1D terbium(III) coordination polymer based on 2,4-dichlorophenoxyacetate and 4,4′-bipyridine

A new 1D terbium coordination polymer, {[Tb(2,4-dcpa)₃(H₂O)₂]·(4,4′-bpy)_1.5(H₂O)₂}_n (1) [2,4,-dcpa = 2,4-dichlorophenoxyacetate, 4,4′-bpy = 4,4′-bipyridine], was prepared by hydrothermal synthesis and characterized by IR spectroscopy, elemental analysis, thermogravimetric analysis (TGA) and single-crystal X-ray diffraction. Complex 1 exhibits an infinite chain structure with a {Tb₂(2,4-dcpa)₆(H₂O)₄} dimeric repeat unit. Each Tb³⁺ ion is nine-coordinated to two water molecules, one monodentate carboxylate group and four bridging carboxylate groups in which the carboxylate groups are bonded to the terbium ion in one modes: the chelating–bridging tridentate. Three-dimensional fluorescence spectra of 1 were detected at room temperature under the excitation and the emission wavelengths in the range of 420–750 nm with the interval of 5 nm. The lifetime of 1 in solid-state at room temperature up to 1.132 ms. On the other hand, poor luminescence efficiency has been noted for the Tb³⁺-2,4-dcpa complex.     

In situ growth of Mg–Al hydrotalcite conversion film on AZ31 magnesium alloy

In situ growth of Mg–Al hydrotalcite conversion film on AZ31 alloy has been developed by a two-step method. The characteristics of the films were investigated by X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD), scanning electronic microscope (SEM) observation, electrochemical and immersion tests. The film formation process was proposed based on the open circuit potential (OCP) measurements and surface analysis. A precursor film with network cracks is first formed and then this film is transformed into a compact and uniform hydrotalcite (Mg₆Al₂(OH)₁₆CO₃·4H₂O) film after the post treatment. This dense Mg–Al hydrotalcite film can provide effective protection to the AZ31 alloy.     

Syntheses,structures, and luminescent properties of cadmium (II) complexes: 3D supramolecular [Cd(phen)(NO3)(NO2)(H2O)]n and Cd(phen)2(NO3)(NO2) constructed by π–π stacking interactions

Two novel complexes [Cd(phen)(NO₃)(NO₂)(H₂O)]_n (1) and Cd(phen)₂(NO₃)(NO₂) (2) (phen = 1,10-phenanthroline) have been synthesized by the reductive reaction of metal source Cd(NO₃)₂·4H₂O with phen and benzidine in the mixed solution of DMF, ethanol and water. Crystal structures of complexes 1 and 2 were determined by single-crystal X-ray diffraction. Complex 1 is a one-dimensional (1D) zig-zag infinite chain in which (phen)Cd^(II) units were bridged by two O atoms of NO₂⁻. The three-dimensional (3D) supramolecular structure of 1 is constructed through hydrogen-bond and aromatic π–π stacking interactions between adjacent metal–organic polymeric coordination chains. Complex 2 is a mononuclear structure, and self-assembled through π–π stacking interactions to form a three-dimensional (3D) supramolecular structure. The complex 1 exhibits luminescent property in the near-UV at room temperature in solutions of DMSO and DMF with the emission energy following the order DMF < DMSO, which might be ascribed to the presence of a highly polarized ground state. Complexes 1 and 2 have blue-purple luminescence at room temperature in the solid state. The blue-purple luminescence of the complexes is due to π* → π transition of phen.     

Chemistry of corrosion products on Zn-Al-Mg alloy coated steel

Zn-Al-Mg alloy (ZM) coating provides a decisively enhanced corrosion resistance in a salt spray test according to DIN EN ISO 9227 (NSS) compared to conventional hot-dip galvanised zinc (Z) coating because of its ability to form a very stable, well adherent protecting layer of zinc aluminium carbonate hydroxide, Zn₆Al₂(CO₃)(OH)₁₆·4H₂O on the steel substrate. This protecting layer is the main reason for the enhanced corrosion resistance of the ZM coating. Surface corrosion products on ZM coated steel consist mainly of Zn₅(OH)₆(CO₃)₂, ZnCO₃ and Zn(OH)₂ with additions of Zn₅(OH)₈Cl₂ · H₂O and a carbonate-containing magnesium species.     

Hydrothermal synthesis of Cu3(OH)2V2O7·nH2O nanoparticles and its application in lithium ion battery

Well crystallized copper vanadium oxide hydroxide hydrate (Cu₃(OH)₂V₂O₇·nH₂O) nanoparticles have been successfully synthesized by a simple hydrothermal method. The morphology and structure of the as-synthesized products were characterized by field emission scanning electron microscopy (FE-SEM), X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), and Raman spectroscopy. The composition of Cu₃(OH)₂V₂O₇·nH₂O was studied by thermal analysis (TG, DTA), which indicates that there are two molecules of water in a Cu₃(OH)₂V₂O₇·nH₂O molecular formula. Electrochemical properties of Cu₃(OH)₂V₂O₇·2H₂O nanoparticles as positive electrode of lithium ion battery were studied by conventional charge/discharge tests at different current density, showing steady initial discharge platforms near 1.7 V. The first discharge capacity of Cu₃(OH)₂V₂O₇·2H₂O electrode arrives at 868 and 845 mAh g⁻¹ at current density of 0.01 and 0.02 mA cm⁻², respectively.     

Anticorrosion properties of polyaniline-coated pigments in organic coatings

Four pigments of various morphology – specularite, α-Fe₂O₃; goethite, α-FeO(OH); talc, (Mg₃(OH)₂(Si₄O₁₀); and graphite, C – without and with polyaniline phosphate coating, were tested for the anticorrosion performance in coatings produced by epoxy binders on iron plates. The corrosion tests were carried out in a condenser chamber with continuous water condensation or humidity with sulfur dioxide, and in a salt mist cabinet. Polyaniline coating of pigments in all cases improved the anticorrosion properties. Graphite coated with polyaniline performed the best among eight systems under investigation. The role of graphite and polyaniline conductivity in the electron transfers associated with corrosion of iron has been proposed.     

Self-healing mechanism of a protective film prepared on a Ce(NO3)3-pretreated zinc electrode by modification with Zn(NO3)2 and Na3PO4

Self-healing mechanism of a protective film against corrosion of zinc at scratches in an aerated 0.5 M NaCl solution was investigated by polarization measurements, X-ray photoelectron spectroscopy (XPS) and electron-probe microanalysis (EPMA). The film was prepared on a zinc electrode by treatment in a Ce(NO₃)₃ solution and addition of aqueous solutions containing 9.98 or 19.9 μg/cm² of Zn(NO₃)₂ · 6H₂O and 55.2 μg/cm² of Na₃PO₄ · 12H₂O. After the coated electrode was scratched with a knife-edge crosswise and immersed in the NaCl solution for many hours, polarization measurements, observation of pit formation at the scratches, XPS and EPMA were carried out. This film was remarkably protective and self-healing against zinc corrosion on the scratched electrode. The cathodic and anodic processes of zinc corrosion were markedly suppressed by coverage of the surface except for scratches with a thin Ce₂O₃ layer containing a small amount of Ce⁴⁺ and the surface of scratches with a layer composed of Zn₃(PO₄)₂ · 4H₂O, Zn(OH)₂ and ZnO mostly.     

Corrosion behaviour of die-cast AZ91D magnesium alloy in aqueous sulphate solutions

The corrosion behaviour of die-cast AZ91D magnesium alloys in sulphate solutions was investigated by SEM, FTIR and polarization measurements. For immersion times less than 48 h, no pitting corrosion occurred and only generalized corrosion was apparent. According to the polarization curves, the corrosion rate order of the die-cast AZ91D Mg alloy in three aqueous solutions was: NaCl > MgSO₄ > Na₂SO₄. The main corrosion products were Mg(OH)₂ and MgAl₂(SO₄)₄·22H₂O in the sulphate solutions and the product film was compact. Precipitation of MgAl₂(SO₄)₄·22H₂O required a threshold immersion time.     

Electrochemical reactivity, surface composition and corrosion mechanisms of the complex metallic alloy Al3Mg2

A corrosion mechanism is proposed for Al₃Mg₂, based on electrochemical tests, XPS, and depth profiling using XPS and ToF-SIMS. After short (∼2 min) solution exposure, the surface consists of a surface film above dealloying. The dealloying is attributed to selective Mg dissolution and the surface rearrangement of Al into islands, although the metallic Al could alternatively be formed by two reduction reactions. The surface film thickness was ∼10 nm. After exposure to ultra-pure water, the composition was AlMg_1.3O_0.2(OH)_5.1 corresponding to Al(OH)₃·1.1 Mg(OH)₂·0.2MgO. After exposure to 0.01 M Na₂SO₄, the composition was AlMg_0.2O_0.4(OH)_2.5 corresponding to Al(OH)₃·0.1Al₂O₃·0.2MgO. Longer exposure produced a thicker surface film, more pronounced metallic Al islands and more MgH₂. Three possibilities are identified for MgH₂ formation. Al(OH)₃ formation is attributed to a precipitation reaction. Bulk nanoporous Al₃Mg₂ formation is predicted to be possible by Mg dealloying of Mg₁₇Al₁₂.     

The influence of relative humidity and temperature on the acetic acid vapour-induced atmospheric corrosion of lead

The acetic-acid induced atmospheric corrosion of lead was studied at 22.0 °C and 30-95% RH and at 4 °C and 95% RH. The samples were exposed to synthetic air with careful control of relative humidity, temperature, acetic acid concentration (170 ppb) and flow conditions. Reference exposures were carried out in clean humid air. Samples were analysed by gravimetry, ion chromatography, quantitative carbonate analysis, ESEM and XRD. Traces of acetic acid vapour strongly accelerate the atmospheric corrosion of lead. The corrosion rate is only weakly dependent on relative humidity in the range 95-50% RH. The accumulated amount of acetate is independent of RH in the range 95-40%. Lead corrosion in humid air in the presence of acetic acid vapour exhibits a negative correlation with temperature. The crystalline corrosion products formed on lead in the presence of acetic acid vapour were lead acetate oxide hydrate (Pb(CH₃COO)₂ · 2PbO · H₂O) and massicot (β-PbO) together with plumbonacrite (Pb₁₀O(CO₃)₆(OH)₆) or hydrocerussite (Pb₃(CO₃)₂(OH)₂). The transformation of lead acetate oxide hydrate into hydrocerussite and vice versa was also studied. The mechanism of corrosion is addressed, and the implications of this study for combating the corrosion of lead organ pipes in historical organs are discussed.     

Corrosion behaviour of several aluminium alloys in contact with a thermal storage phase change material based on Glauber’s salt

This article presents the results of a study about the corrosion behaviour of four aluminium alloys (EN AW 2024, 3003, 6063, and 1050) in contact with a commercial thermal storage material based in the Glauber’s salt (Na₂SO₄·10 H₂O). Results indicate that the Al 2024 alloy is not compatible with this material due to the extense formation of NaAlCO₃·(OH)₂ in contact with air. The aluminium alloys 3003, 6063 and 1050 showed to be fully compatible with the material.     

Structure and properties of Ti(IV)-doped zinc hydroxychloride rusts formed at various temperatures

To simulate the atmospheric corrosion of steels galvanized with Ti–Zn alloys under different atmospheric temperatures, Ti(IV)-doped zinc hydroxychloride (Zn₅(OH)₈Cl₂·H₂O: ZHC) was prepared at various aging temperatures of 6–120 °C. Adding the Ti(IV) inhibited the crystallization and particle growth of ZHC, showing a minimum at 50 °C. Higher aging temperature promoted the formation of TiO₂ nano-particles. Elevating the aging temperature suppressed the adsorption of H₂O and CO₂ on Ti(IV)-doped ZHC. These results suggest that the alloying Ti in galvanized steel forms compact zinc rust layer at various atmospheric temperatures in marine environment, which would lead to the enhancement of corrosion resistance.     

Corrosion of copper and silver plates by volcanic gases

Corrosion products that had been formed on copper and silver plates exposed in Miyake Island, where suffered a volcanic eruption in 2000, were analyzed by X-ray techniques to get better understanding of copper and silver corrosion in harsh environment. The exposure experiment was carried out from September 2004 to April 2005. Many kinds of patina were found on copper such as cuprite (Cu₂O), posnjakite (Cu₄SO₄(OH)₆ · H₂O), brochantite (Cu₄SO₄(OH)₆), antlerite (Cu₃SO₄(OH)₄), and geerite (Cu₈S₅). For silver, silver chloride (AgCl) and silver sulfide (Ag₂S) were formed. Although the volcanic activity had greatly subsided, the atmospheric corrosion of copper and silver plates exposed on Miyake Island was mainly affected by volcanic gases, wet-dry cycles in the environment, and sea-salt aerosols.     

Two-dimensional organic metals θ-(BETS)4MBr4(PhBr), M = Cd,Hg with differently oriented conducting layers

New bis(ethylenedithio)tetraselenafulvalene (BETS) based radical cation salts with tetrahedral dianions [CdBr₄]²⁻ and [HgBr₄]²⁻ of the (BETS)₄MBr₄(PhBr) composition were prepared by electrochemical crystallization. Room-temperature crystal structure of (BETS)₄CdBr₄(PhBr) determined by single crystal X-ray diffraction involves BETS radical cation layers of the θ-type packing and insulating layers consisting of [CdBr₄]²⁻ anions and PhBr molecules. In the neighboring conducting layers, the stacks are arranged perpendicular to each other. A metal-to-metal transition within 225–230 K range was found in both (BETS)₄CdBr₄(PhBr) and (BETS)₄HgBr₄(PhBr). The behavior of electrical resistivity of these salts differs substantially along and across conducting layers. The study of magnetoresistance of (BETS)₄HgBr₄(PhBr) revealed weak Shubnikov-de Haas oscillations in fields higher than 6 T.     

Formation, fast oxidation and thermodynamic data of Fe(II) hydroxychlorides

Iron(II) hydroxide and hydroxychloride precipitates were obtained by mixing FeCl₂ · 4H₂O and NaOH aqueous solutions with various concentration ratios R′ = [Cl⁻]/[OH⁻] = 2 [FeCl₂]/[NaOH] at [NaOH] = 0.4 mol L⁻¹. They were analysed by Infrared spectroscopy after 24 h of ageing at room temperature. Fe(OH)₂ was obtained alone only for the smallest values of R′, typically R′ ? 1.16. β-Fe₂(OH)₃Cl formed as soon as R′ ? 1.40 and was obtained alone for R′ ? 2.25. The initial precipitates were oxidised by addition of a small amount of hydrogen peroxide (5 mL of an aqueous solution containing approximately 30 vol% H₂O₂) instead of O₂. The action of H₂O₂ on Fe(OH)₂ gave rise to δ-FeOOH as already reported. Its action on Fe(II) hydroxychlorides gave rise to akaganéite β-FeO_1−2x(OH)_1+xCl_x. A transformation of the two-phase system found at R′ = 1.5 after long ageing times (6 months) was observed and β-Fe₂(OH)₃Cl remained alone. This slow transformation of Fe(OH)₂ into β-Fe₂(OH)₃Cl may explain why β-Fe₂(OH)₃Cl was only reported as a corrosion product on iron archaeological artefacts. Finally, the respective domains of stability of Fe(OH)₂ and β-Fe₂(OH)₃Cl were demarcated and an estimation of the standard Gibbs free energy of formation of β-Fe₂(OH)₃Cl could be given: .     

Corrosion behaviour of cermet-based coatings with a bond coat in 0.5 M H2SO4

The corrosion behaviour of an HVOF Ni–5Al/WC–17Co coating on Al-7075 is investigated in 0.5 M H₂SO₄. In the temperature range of 25–45 °C, the coating exhibits pseudopassivity that effectively protects from localized corrosion. At 25 °C, pseudopassivity proceeds via three stages: during the first stage, oxidation of W in the binder phase occurs. The second stage is characterized by oxidation of W in both the binder and the carbide particles. The third stage is characterized by intensive hydration of WO₃ and formation of Co₃O₄. During the second and third pseudopassive stages, the formation of a bi-layer surface film is postulated. The inner layer, consisting of anhydrous oxides, has a barrier character. The outer layer, composed of WO₃ · xH₂O, is unstable. In case of surface film disruption, the bond coat successfully hinders corrosion propagation into the Al-alloy. Higher electrolyte temperatures lead to faster corrosion kinetics and higher tendency for pitting.