微波烧结Mn-Zn 铁氧体的微观结构演变特征

以传统氧化物法合成的Mn-Zn铁氧体前驱体和外购前驱体为实验原料,经压制成形后用频率为2.45 GHz的微波在1 200~1 400℃烧结制备Mn-Zn铁氧体软磁材料.对烧结过程样品的微观结构和形貌进行了研究,并探究了烧结过程致密化特性及微波加热温度对Mn-Zn铁氧体密度的影响.研究表明:微波烧结的Mn-Zn铁氧体具有典型的尖晶石结构,样品主体相为Mn0.4Zn0.6Fe2O4;用SEM观察样品形貌,发现在1 350~1 400℃烧结的样品结晶状况良好,晶界平直,烧结组织均匀;微波烧结温度对密度有较大影响,在1 200~1 400℃,随着烧结温度升高样品密度增高,密度为4.80~5.28 g/cm3,在1 400℃烧结样品比较致密.微波烧结可以实现样品的快速致密.     

软磁锰锌铁氧体纳米粉体的烧结特性研究

研究了烧结温度和掺杂对软磁锰锌铁氧体材料性能和微观结构的影响。采用传统成型工艺和冷等静压成型相结合,进行分段烧结,研究坯体的致密化程度和晶粒生长情况。烧结体的密度、微观结构和相组成分别采用阿基米德法、扫描电镜（SEM）和X射线衍射仪（XRD）进行测试分析。烧结体的磁性能用振动样品磁强计（VSM）来测定。结果表明：烧结温度在850℃时材料密度、微观结构和磁性能较好,但还未能达到高性能产品的标准,需要通过掺杂等其他手段进行进一步研究。     

升温速率和烧结温度对纳米晶MnZn粉体直接制备功率铁氧体性能的影响

采用纳米晶粉体直接造粒压制成块材烧结的方法制备MnZn铁氧体,研究了不同的升温速率和烧结温度对样品微观结构、磁性能的影响。研究表明,与传统的制备方法相比,直接烧结纳米晶MnZn铁氧体粉体,可以降低烧结温度。采用低的升温速率有利于提高样品的密度和初始磁导率,降低比损耗因子,并且低温烧结可以形成良好的微观结构和磁性能。     

低损耗Mn-Zn铁氧体电磁参数与烧结温度的关系研究

本文研究了在不同烧结温度下 ,低损耗Mn Zn铁氧体材料的功耗、起始磁导率、饱和磁通密度、居里温度、电阻率、Zn挥发情况及微观结构等因素的变化 ,结果表明 :随着烧结温度的升高 ,功耗先下降 ,后上升 ;样品的烧结密度、起始磁导率都升高 ;Zn的挥发严重 :饱和磁通密度和居里温度基本上没有什么变化 ;晶粒的微观结构也受烧结温度的直接影响。由此说明烧结温度是决定Mn Zn铁氧体材料性能的关键因素之一     

基于纳米镍锌铁氧体以Co2+逐步替代Ni2+制备钴锌铁氧体及吸波性能对比

应用水热法掺杂钴离子到纳米镍锌铁氧体粉末中,制备处纳米镍锌钴铁氧体,继而用钴离子代替镍离子制备钴锌铁氧体.并利用XRD、TEM、VNA对其进行表征和分析,研究了纳米镍锌钴铁氧体和纳米钴锌铁氧体的样品粒度、形貌、电磁损耗性能及吸收性能.结果表明：纳米镍锌钴铁氧体由原先纳米镍锌铁氧体的类球形转变为不规则四边形结构.掺杂钴离子后增加吸收器的带宽, 改善材料在低频率的吸波性能。钴锌铁氧体中当Co²⁺: Zn²⁺=1: 1时,对于电磁波吸收性能比镍锌钴铁氧体要好,在16.47 GHz处到达33.9 dB.     

铜置换部分锌低温烧结铁氧体材料的研究

利用溶胶凝胶法在铜不置换锌和铜置换部分锌两种情况下制取了W型铁氧体材料。研究了烧结工艺中铜对W型铁氧体材料烧结温度的影响。铜置换部分锌使铁氧体的成相温度降低幅度达50℃,在850℃就可烧结成单相的铁氧体,但降低了铁氧体的吸波性能。     

活性炭负载镍锌铁氧体的制备及电磁性能研究

以柠檬酸为络合剂制备镍锌铁氧体溶胶,以活性炭为基体负载Ni-Zn铁氧体,再通过焙烧制备出形态和结构理想的活性炭/镍锌铁氧体复合材料;详细地考察烧结温度、煅烧气氛及活性炭与铁氧体的配比等工艺参数对复合材料的形态和结构的影响;分别采用X射线衍射(XRD)和扫描电镜(SEM)对制备出的复合材料进行形貌、结构表征分析。采用波导法在8.2~12.4GHz波段对活性炭负载纳米镍锌铁氧体复合材料进行电磁参数测试,结果表明所制备活性炭负载镍锌铁氧体复合材料具有较高的电、磁损耗角正切值,其吸波性能较好。     

缺铁YCaZrVIG铁氧体的电磁性能

用传统氧化物法制备了缺铁组分为Y2.3Ca0.7Zr0.3V0.2Fe4.5-δO12（缺铁量δ=0.05）的石榴石铁氧体（YCaZrVIG）,用XRD、SEM对样品进行物相和微结构表征。研究了烧结温度对YCaZrVIG铁氧体物相组成、烧结性能、微观结构及电磁性能的影响。结果表明,烧结后的YCaZrVIG铁氧体为单相的...     

丝网印刷制备钡铁氧体厚膜的研究

用丝网印刷方法制备钡铁氧体(BaFe12O19)厚膜,研究烧结温度对钡铁氧体厚膜样品的微观结构和磁性能的影响。结果表明,随着烧结温度的增加,样品的晶粒尺寸逐渐增大。矫顽力随着烧结温度的升高先增加再降低,而剩磁比则随着烧结温度的增加而降低。     

纳米复相锌铁氧体的隧道结构与相变动力学分析

采用sol—gel方法制备了ZnFe2O4／Fe2O3纳米复相铁氧体，利用X射线衍射，高分辨电镜(HREM)对样品的结构进行了分析。结果表明，复相锌铁氧体是形成隧道结构的必要条件；伏安曲线和磁电阻效应等从性能上说明复相锌铁氧体具有隧道磁电阻的特性；HREM直接观测到复相锌铁氧体形成隧道结构，其中绝缘层α—Fe2O3位于晶界处，从相变动力学分析中，也证实了α-Fe2O3是由ZnFe2O4晶界或表面控制的析晶，位于晶界处。     

碳化硅陶瓷的活化烧结与烧结助剂

综述了作为碳化硅陶瓷烧结助剂的热力学条件及液相烧结的有效条件,介绍了碳化硅陶瓷烧结助剂的研究进展.     

Activated sintering of tungsten alloys through conventional and spark plasma sintering process

The sintering temperature of pure tungsten can be reduced through the addition of small amounts of transition elements. The present study deals with the activated sintering of tungsten with 1.0?wt% additions of copper, cobalt, molybdenum, iron and nickel using the spark plasma sintering (SPS) technique. The alloys were sintered at 1200°C and the mechanical properties and microstructures were compared with those of conventionally sintered alloys, sintered under vacuum condition. The high-rate sintering of SPS has led to an overall reduction in process time and also to a better densification of alloys compared with the conventional sintering process. In both the processes, nickel addition is found to be the best activator, followed by cobalt, iron, molybdenum and copper. The addition of copper and molybdenum showed only a meager increase in the relative density. The alloys, with nickel, cobalt and iron additions, sintered through the SPS process offered much higher density compared with the conventionally sintered alloys. The highest density is observed for the nickel-doped tungsten alloy, which is found to be around 90% of the theoretical density. The microhardness of the sintered alloys is found to depend on its sintered density.     

Micromechanical modelling of viscous sintering and a constitutive equation with sintering stress

The sintering stress is defined for viscous sintering, where the deformation of particles takes place, and its magnitude is computed by the viscoplastic finite element method using a micromechanical model. The computed sintering stress is compared with existing models for other sintering mechanisms. Although modelling of the sintering process is different, a similar tendency of the change in sintering stress with densification is observed. The influence of the sintering mechanism on the sintering stress is discussed. A constitutive law is developed by introducing the sintering stress, approximated by a simple equation, into the constitutive equation for viscous porous materials and applied to the sintering of polycrystalline materials. Grain boundary diffusion and grain growth are taken into consideration through the viscosity in the constitutive equation. The sintering curve calculated by the constitutive equation shows good agreement with the experimental data.     

Diffusion-based microalloying via reaction sintering

As a possible means of reducing the costs associated with the production of metal matrix composites, the use of inexpensive, naturally occurring minerals as a reinforcing agent is one alternative currently being considered. In such efforts, the occurrence of extensive chemical reaction between the minerals and matrix alloy has been noted. In an effort to utilize the reaction products from such reactions, a novel technique known as core/shell processing was developed. Core/shell and bulk alloy samples were prepared through powder metallurgy techniques (blending, cold isostatic pressing, and sintering) followed by hot swaging and finally machining as required. Sintered samples were examined by means of mercury densitometry, optical/scanning electron microscopy, electron microprobe analysis, and mechanical testing (tensile and impact). Microprobe analysis of sintered core/shell samples indicated the occurrence of extensive chemical reactions between the alloy and mineral particles in the shell region, resulting in a rejection of calcium from the mineral into the surrounding matrix followed by eventual migration into the intergranular regions of the core. Mechanical testing revealed core/shell processed samples had significantly improved impact properties while maintaining tensile properties similar to bulk alloy samples. This revised version was published online in November 2006 with corrections to the Cover Date.     

The pressure-assisted master sintering surface

It has been reported that the master sintering curve (MSC), in which the sintered density is a unique function of the integral of a temperature function over time, is insensitive to the heating path. The present research was undertaken to determine whether the MSC concept is applicable to hot pressing, and to develop the pressure-assisted master sintering surface for alumina. Densification of Sumitomo AKP30 alumina was continuously recorded during heating at 10°C/min at fixed pressures from 7 to 34.5 MPa. Final densities computed from the dilatometer traces were in excellent agreement with values determined by the Archimedes method. The thermocouple was calibrated using the melting point of the Ni/C eutectic. An accuracy of ±2°C was established. The pressure-assisted master sintering surface was successfully constructed. Using this surface, the final density can be predicted to about 1% accuracy for a fixed pressure and an arbitrary temperature-time path.