Influence of ultrasonic dual mixing on thermal and tensile properties of MWCNTs-epoxy composite

Multiwalled carbon nanotubes (MWCNTs) reinforced epoxy based composites were fabricated by using an innovative ultrasonic dual mixing (UDM) process consists of ultrasonic mixing with simultaneous magnetic stirring. The effect of addition of varying amount of MWCNTs on thermal stability and tensile properties of the epoxy based composite has been investigated. It is found that the thermal stability, tensile strength and toughness of the epoxy base improves with the increase of MWCNTs addition up to 1.5 wt.% and UDM processing at certain capacity of the system. Tensile tests and thermal gravimetric analysis (TGA) were performed on each group of composites containing different amount of MWCNTs to determine their mechanical and thermal properties respectively. The dispersion of 1.5 wt.% MWCNTs fillers in epoxy nanocomposites was studied by transmission electron microscopy (TEM) as well as by field emission scanning electron microscopy (FESEM) applied on their tensile fracture surface.     

Effects of grafted chain length on mechanical and electrical properties of nanocomposites containing polylactide-grafted carbon nanotubes

We herein report the effects of interfacial reinforcement on mechanical and electrical properties of nanocomposites based on polylactide (PLA) and multi-walled carbon nanotube (MWCNT). For this purpose, a series of MWCNTs grafted with PLA chains of various lengths (MWCNT-g-PLAs) were prepared by ring-opening polymerization of l-lactide with carboxylic acid-functionalized MWCNT (MWCNT-COOH). MWCNT-g-PLAs were then mixed with commercial PLA to obtain PLA/MWCNT-g-PLA nanocomposites with 1.0 wt.% MWCNT content. It was revealed that morphological, mechanical, and electrical properties of PLA/MWCNT-g-PLA nanocomposites were strongly dependent on the PLA chain length of MWCNT-g-PLAs. FE-SEM images exhibited that the nanocomposites containing MWCNT-g-PLA with longer PLA chain length exhibited better dispersion of MWCNTs in the PLA matrix. Initial moduli and tensile strengths of PLA/MWCNT-g-PLA composites increased with the increment of chain length of PLA grafted on MWCNTs, which attributes to the improved interfacial adhesion between the grafted PLA chains of MWCNT-g-PLA and the PLA matrix. As a result, the experimental initial modulus (2775 ± 193 MPa) of the nanocomposite including MWCNT-g-PLA with PLA chains of average molecular weight of 530 g/mol was quite close to the theoretical value (2911 MPa) predicted for the nanocomposite with perfect interfacial adhesion. Unexpectedly, electrical resistivities of PLA/MWCNT-g-PLA nanocomposites were found to increase from ∼10⁴ to ∼10¹² Ω/sq with increasing the PLA chain length of MWCNT-g-PLA, which is due to the fact that the PLA chains grafted on MWCNTs prevent the formation of the electrical conduction path of MWCNTs in the PLA matrix.     

Characterization of epoxy functionalized graphite nanoparticles and the physical properties of epoxy matrix nanocomposites

This work presents a novel approach to the functionalization of graphite nanoparticles. The technique provides a mechanism for covalent bonding between the filler and matrix, with minimal disruption to the sp² hybridization of the pristine graphene sheet. Functionalization proceeded by covalently bonding an epoxy monomer to the surface of expanded graphite, via a coupling agent, such that the epoxy concentration was measured as approximately 4 wt.%. The impact of dispersing this material into an epoxy resin was evaluated with respect to the mechanical properties and electrical conductivity of the graphite–epoxy nanocomposite. At a loading as low as 0.5 wt.%, the electrical conductivity was increased by five orders of magnitude relative to the base resin. The material yield strength was increased by 30% and Young’s modulus by 50%. These results were realized without compromise to the resin toughness.     

Superior mechanical and electrical properties of multiwall carbon nanotube reinforced acrylonitrile butadiene styrene high performance composites

In-house synthesized multiwall carbon nanotubes (MWCNTs) have been dispersed in acrylonitrile butadiene styrene (ABS) using a micro twin-screw extruder with back flow channel. The electrical and mechanical properties of MWCNTs in ABS with different wt% have been studied. Incorporation of only 3 wt. % MWCNTs in ABS leads to significant enhancement in the tensile strength (up to 69.4 MPa) which was equivalent to 29% increase over pure ABS. The effect of MWCNTs on the structural behaviour of ABS under tensile loading showed a ductile to brittle transition with increase concentration of MWCNTs. The results of enhanced mechanical properties were well supported by micro Raman spectroscopic and scanning electron microscopic studies. In addition to the mechanical properties, electrical conductivity of these composites increased from 10⁻¹² to 10⁻⁵ Scm⁻¹ showing an improvement of ∼7 orders of magnitude. Due to significant improvement in the electrical conductivity, EMI shielding effectiveness of the composites is achieved up to −39 dB for 10 wt. % loaded MWCNTs/ABS indicating the usefulness of this material for EMI shielding in the Ku-band. The mechanism of improvement in EMI shielding effectiveness is discussed by resolving their contribution in absorption and reflection loss. This material can be used as high-strength EMI shielding material.     

Cryogenic mechanical behaviors of carbon nanotube reinforced composites based on modified epoxy by poly(ethersulfone)

Cryogenic mechanical properties are important parameters for epoxy resins used in cryogenic engineering areas. In this study, multi-walled carbon nanotubes (MWCNTs) were employed to reinforce diglycidyl ether of bisphenol F (DGBEF)/diethyl toluene diamine (DETD) epoxy system modified by poly(ethersulfone) (PES) for enhancing the cryogenic mechanical properties. The epoxy system was properly modified by PES in our previous work and the optimized formulation of the epoxy system was reinforced by MWCNTs in the present work. The results show that the tensile strength and Young’s modulus at 77 K were enhanced by 57.9% and 10.1%, respectively. The reported decrease in the previous work of the Young’s modulus of the modified epoxy system due to the introduction of flexible PES is offset by the increase of the modulus due to the introduction of MWCNTs. Meanwhile, the fracture toughness (K_IC) at 77 K was improved by about 13.5% compared to that of the PES modified epoxy matrix when the 0.5 wt.% MWCNT content was introduced. These interesting results imply that the simultaneous usage of PES and MWCNTs in a brittle epoxy resin is a promising approach for efficiently modifying and reinforcing epoxy resins for cryogenic engineering applications.     

Modification of surface functionality of multi-walled carbon nanotubes on fracture toughness of basalt fiber-reinforced composites

In this work, we studied the influence of surface functionality of multi-walled carbon nanotubes (MWCNTs) on the mechanical properties of basalt fiber-reinforced composites. Acid and base values of the MWCNTs were determined by Boehm's titration technique. The surface properties of the MWCNTs were determined FT-IR, and XPS. The mechanical properties of the composites were assessed by measuring the interlaminar shear stress, fracture toughness, fracture energy, and impact strength. The chemical treatments led to a change of the surface characteristics of the MWCNTs and of the mechanical interfacial properties of MWCNTs/basalt fibers/epoxy composites. Especially the acid-treated MWCNTs/basalt fibers/epoxy composites had improved mechanical properties compared to the base-treated and non-treated MWCNTs/basalt fibers/epoxy composites. These results can probably be attributed to the improved interfacial bonding strength resulting from the improved dispersion and interfacial adhesion between the epoxy resin and the MWCNTs.     

Effect of multi-walled carbon nanotubes on mechanical,thermal and electrical properties of phenolic foam via in-situ polymerization

In this study, phenolic foam (PF)/multi-walled carbon nanotubes (MWCNTs) composites were fabricated by in-situ polymerization, and carbonized foams based on these PF foams were prepared and the electrical property was investigated. TEM results indicated excellent dispersion of MWCNTs in the phenolic resin matrix. Scanning electron microscope results indicated that PF composites exhibited smaller cell size, thicker cell wall thickness, and higher cell density, compared with pure PF. The incorporating of MWCNTs significantly improved the mechanical properties of PF. All PF composites showed a lower thermal conductivity versus pure PF. Moreover, the carbonized pure and composites PF exhibited open-cell three-dimensional skeleton carbon structure and the MWCNTs were well-dispersed on the surface of the skeletons. It is noteworthy that the introduction of MWCNTs significantly improved the electrical performances of foams and carbonized foams by construction of conductive MWCNTs network.     

Improving the mechanical properties of multiwalled carbon nanotube/epoxy nanocomposites using polymerization in a stirring plasma system

Uniform treatment of multiwalled carbon nanotubes by plasma treatment has been investigated using a custom-built stirring plasma system. A thin plasma polymer with high levels of amine groups has been deposited on MWCNTs using a combination of continuous wave and pulsed plasma polymerization of heptylamine in the stirring plasma system. Scanning electron microscopy showed that the plasma polymerization improved the dispersion and interfacial bonding of the MWCNTs with an epoxy resin at loadings of 0.1, 0.3 and 0.5 wt%. The flexural and thermal mechanical properties of plasma polymerized MWCNT/epoxy nanocomposites were also significantly improved while untreated MWCNT/epoxy nanocomposites showed an opposite trend. The epoxy with 0.5 wt% plasma polymerized MWCNTs had the greatest increase in flexural properties, with the flexural modulus, flexural strength and toughness increasing by about 22%, 17% and 70%, respectively.     

Mechanical and thermal behavior of non-crimp glass fiber reinforced layered clay/epoxy nanocomposites

Mechanical and thermal properties of non-crimp glass fiber reinforced clay/epoxy nanocomposites were investigated. Clay/epoxy nanocomposite systems were prepared to use as the matrix material for composite laminates. X-ray diffraction results obtained from natural and modified clays indicated that intergallery spacing of the layered clay increases with surface treatment. Tensile tests indicated that clay loading has minor effect on the tensile properties. Flexural properties of laminates were improved by clay addition due to the improved interface between glass fibers and epoxy. Differential scanning calorimetry (DSC) results showed that the modified clay particles affected the glass transition temperatures (T_g) of the nanocomposites. Incorporation of surface treated clay particles increased the dynamic mechanical properties of nanocomposite laminates. It was found that the flame resistance of composites was improved significantly by clay addition into the epoxy matrix.     

Fabrication and mechanical properties of well-dispersed multiwalled carbon nanotubes/epoxy composites

Multiwalled carbon nanotubes (MWCNTs)/epoxy nanocomposites were fabricated by using ultrasonication and the cast molding method. In this process, MWCNTs modified by mixed acids were well dispersed and highly loaded in an epoxy matrix. The effects of MWCNTs addition and surface modification on the mechanical performances and fracture morphologies of composites were investigated. It was found that the tensile strength improved with the increase of MWCNTs addition, and when the content of MWCNTs loading reached 8 wt.%, the tensile strength reached the highest value of 69.7 MPa. In addition, the fracture strain also enhanced distinctly, implying that MWCNTs loading not only elevated the tensile strength of the epoxy matrix, but also increased the fracture toughness. Nevertheless, the elastic modulus reduced with the increase of MWCNTs loading. The reasons for the mechanical property changes are discussed.     

Effect of block-copolymer dispersants on properties of carbon nanotube/epoxy systems

The effects of the addition of eight different block copolymers on the dispersion stability of multi-walled carbon nanotubes (MWCNTs) are reported. Suspensions of CNTs in different components of an epoxy system have been prepared using a tip sonicator and different amounts of block copolymers. The resistance to sedimentation of MWCNTs in various media was systematically investigated by using a centrifugation technique. Block copolymers that result in dispersions of MWCNTs in epoxy and hardener stable for more than 1 week have been obtained. Dispersions using a single or a combination of two different dispersing agents have been used for the fabrication of MWCNT nanocomposites. The effect of different preparation routes and use of block copolymers on the tensile properties and surface resistivity of the composites have been evaluated. The results obtained have been related with the dispersion stability of the MWCNTs in the epoxy components.     

Load and health monitoring in glass fibre reinforced composites with an electrically conductive nanocomposite epoxy matrix

Fibre reinforced polymers (FRPs) are an important group of materials in lightweight constructions. Most of the parts produced from FRPs, like aircraft wings or wind turbine rotor blades are designed for high load levels and a lifetime of 30 years or more, leading to an extremely high number of load cycles to sustain. Consequently, the fatigue life and the degradation of the mechanical properties are aspects to be considered. Therefore, in the last years condition monitoring of FRP-structures has gained importance and different types of sensors for load and damage sensing have been developed.

In this work a new approach for condition monitoring was investigated, which, unlike other attempts, does not require additional sensors, but instead is performed directly by the measurement of a material property of the FRP. An epoxy resin was modified with two different types of carbon nanotubes and with carbon black, in order to achieve an electrical conductivity. Glass fibre reinforced composites (GFRP) were produced with these modified epoxies by resin transfer moulding (RTM). Specimens were cut from the produced materials and tested by incremental tensile tests and fatigue tests and the interlaminar shear strength (ILSS) was measured. During the mechanical tests the electrical conductivity of all specimens was monitored simultaneously, to assess the potential for stress/strain and damage monitoring.

The results presented in this work, show a high potential for both, damage and load detection of FRP structures via electrical conductivity methods, involving a nanocomposite matrix.     

Structure and properties of highly oriented polyoxymethylene/multi-walled carbon nanotube composites produced by hot stretching

Highly-oriented polyoxymethylene (POM)/multi-walled carbon nanotube (MWCNT) composites were fabricated through solid hot stretching technology. With the draw ratio as high as 900%, the oriented composites exhibited much improved thermal conductivity and mechanical properties along the stretching direction compared with that of the isotropic samples before drawing. The thermal conductivity of the composite with 11.6 vol.% MWCNTs can reach as high as 1.2 W/m K after drawing. Microstructure observation demonstrated that the POM matrix had an ordered fibrillar bundle structure and MWCNTs in the composite tended to align parallel to the stretching direction. Wide-angle X-ray diffraction results showed that the crystal axis of the POM matrix was preferentially oriented perpendicular to the draw direction, while MWCNTs were preferentially oriented parallel to the draw direction. The strong interaction between the POM matrix and the MWCNTs hindered the orientation movement of molecules of POM, but induced the orientation movement of MWCNTs.     

Failure detection and monitoring in polymer matrix composites subjected to static and dynamic loads using carbon nanotube networks

In this work, multiwall carbon nanotubes (MWCNTs) have been used as a network of sensors to predict the failure region and to monitor the degradation of mechanical properties in laminated composites subjected to tensile and cyclic fatigue loadings. This is achieved by measuring the electrical resistance change in the semi-conductive MWCNT-fiber glass–epoxy polymer matrix composites. By partitioning the tensile and fatigue samples with electrically conductive probes, it is shown that with both increasing tensile load and number of cycles different resistance changes are detected in different regions and failure happens in the part in which higher resistance change was detected. In cyclic loading, when compared to strain gauge readings, resistance change measurements show more sensitivity in identifying the crack location, which gives this technique a good potential for monitoring damage during fatigue.     

Mechanical properties of epoxy composites with high contents of nanodiamond

Mechanical properties and thermal conductivity of composites made of nanodiamond with epoxy polymer binder have been studied in a wide range of nanodiamond concentrations (0-25 vol.%). In contrast to composites with a low content of nanodiamond, where only small to moderate improvements in mechanical properties were reported before, the composites with 25 vol.% nanodiamond showed an unprecedented increase in Young’s modulus (up to 470%) and hardness (up to 300%) as compared to neat epoxy. A significant increase in scratch resistance and thermal conductivity of the composites were observed as well. The improved thermal conductivity of the composites with high contents of nanodiamond is explained by direct contacts between single diamond nanoparticles forming an interconnected network held together by a polymer binder.     

Rubber composites based on graphene nanoplatelets,expanded graphite,carbon nanotubes and their combination: A comparative study

Solution styrene butadiene rubber (S-SBR) composites reinforced with graphene nanoplatelets (GnPs), expanded graphite (EG), and multiwalled carbon nanotubes (MWCNTs) were prepared and the electrical and various mechanical properties were compared to understand the specific dispersion and reinforcement behaviours of these nanostructured fillers. The electrical resistivity of the rubber composite gradually decreased with the increase of filler amount in the composite. The electrical percolation behaviour was found to be started at 15 phr (parts per hundred rubber) for GnP and 20 phr for EG filled systems, whereas a sharp drop was found at 5 phr for MWCNT based composites. At a particular filler loading, dynamic mechanical analysis and tensile test showed a significant improvement of the mechanical properties of the composites comprised of MWCNT followed by GnP and then EG. The high aspect ratio of MWCNT enabled to form a network at low filler loading and, consequently, a good reinforcement effect was observed. To investigate the effect of hybrid fillers, MWCNT (up to 5 phr) were added in a selected composition of EG based compounds. The formation of a mixed filler network showed a synergistic effect on the improvement of electrical as well as various mechanical properties.     

Manufacturing techniques and property evaluations of conductive composite yarns coated with polypropylene and multi-walled carbon nanotubes

This study uses a melt extrusion method, a method for producing wires, to coat polyester (PET) yarns with polypropylene (PP) and multi-walled carbon nanotubes (MWCNTs). The resulting PP/MWCNTs-coated PET conductive yarns are tested for their tensile properties, processability, morphology, melting and crystallization behaviors, electrical conductivity, and applications. The test results indicate that tensile strength of the conductive yarns increases with an increase in the coiling speed that contributes to a more single-direction-orientated MWCNTs arrangement as well as a greater adhesion between PP/MWCNTs and PET yarns. 8 wt% MWCNTs results in an 18 °C higher crystallization temperature (T_c) of PP and an electrical conductivity of 0.8862 S/cm. The test results of this study have proven that this form of processing technology can prepare PP/MWCNTs-coated PET conductive yarns that have satisfactory tensile properties and electrical conductivity, and can be used in functional woven fabrics and knitted fabrics.     

Effects of stretching on mechanical properties of aligned multi-walled carbon nanotube/epoxy composites

Composites based on epoxy resin and differently aligned multi-walled carbon nanotube (MWCNT) sheets have been developed using hot-melt prepreg processing. Aligned MWCNT sheets were produced from MWCNT arrays using the drawing and winding technique. Wavy MWCNTs in the sheets have limited reinforcement efficiency in the composites. Therefore, mechanical stretching of the MWCNT sheets and their prepregs was conducted for this study. Mechanical stretching of the MWCNT sheets and hot stretching of the MWCNT/epoxy prepregs markedly improved the mechanical properties of the composites. The improved mechanical properties of stretched composites derived from the increased MWCNT volume fraction and the reduced MWCNT waviness caused by stretching. With a 3% stretch ratio, the MWCNT/epoxy composites achieved their best mechanical properties in this study. Although hot stretching of the prepregs increased the tensile strength and modulus of the composites considerably, its efficiency was lower than that of stretching the MWCNT sheets.     

Effect of surfactant treatment on thermal stability and mechanical properties of CNT/polybenzoxazine nanocomposites

The mechanical and thermo-mechanical properties of polybenzoxazine nanocomposites containing multi-walled carbon nanotubes (MWCNTs) functionalized with surfactant are studied. The results are specifically compared with the corresponding properties of epoxy-based nanocomposites. The CNTs bring about significant improvements in flexural strength, flexural modulus, storage modulus and glass transition temperature, T_g, of CNT/polybenzoxazine nanocomposites at the expense of impact fracture toughness. The surfactant treatment has a beneficial effect on the improvement of these properties, except the impact toughness, through enhanced CNT dispersion and interfacial interaction. The former four properties are in general higher for the CNT/polybenzoxazine nanocomposites than the epoxy counterparts, and vice versa for the impact toughness. The addition of CNTs has an ameliorating effect of lowering the coefficient of thermal expansion (CTE) of polybenzoxazine nanocomposites in both the regions below and above T_g, whereas the reverse is true for the epoxy nanocomposites. This observation has a particular implication of exploiting the CNT/polybenzoxazine nanocomposites in applications requiring low shrinkage and accurate dimensional control.     

Uniaxially aligned electrospun fibers for advanced nanocomposites based on a model PVOH-epoxy system

This work demonstrates the potential of aligned electrospun fibers as the sole reinforcement in nanocomposite materials. Poly(vinyl alcohol) and epoxy resin were selected as a model system and the effect of electrospun fiber loading on polymer properties was examined in conjunction with two manufacturing methods. A proprietary electrospinning technology for production of uniaxially aligned electrospun fiber arrays was used. A conventional wet lay-up fabrication method is compared against a novel, hybrid electrospinning–electrospraying approach. The structure and thermomechanical properties of resulting composite materials were examined using scanning electron microscopy, dynamic mechanical analysis, thermogravimetric analysis, differential scanning calorimetry, Fourier transform infrared spectroscopy, and tensile testing. The results demonstrate that using aligned electrospun fibers significantly enhances material properties compared to unreinforced resin, especially when manufactured using the hybrid electrospinning–electrospraying method. For example, tensile strength of such a material containing only 0.13 vol% of fiber was increased by ∼700%, and Young’s modulus by ∼250%, with concomitant increase in ductility.