超高性能磷酸镁水泥混凝土的制备和力学性能研究

磷酸镁水泥(MPC)凝结硬化速度快,早期强度高,采用MPC作为胶凝材料,有利于在无养护条件下制备出具有高早强特征的超高性能磷酸镁水泥混凝土(UHPMPCC)。研究了钢纤维掺量和长径比等参数对UHPMPCC物理力学性能的影响,分析了UHPMPCC中钢纤维的增强机制和影响规律。结果表明25 mm钢纤维有利于提高早期抗压强度,而13 mm钢纤维更有利于提高长期力学性能;13 mm钢纤维的掺量2.5%(体积分数)时,无养护的UHPMPCC6h抗压强度和抗折强度超过60和25 MPa, 28 d抗压强度和抗折强度超过120和38 MPa。MPC浆体早期呈酸性,使钢纤维表面产生刻蚀,鸟粪石嵌入钢纤维中,增强MPC基体和钢纤维的界面粘结,有助于提高UHPMPCC的抗弯强度。     

早强磷硅酸盐水泥的制备和性能

以MgO含量较低的镁砂和粉煤灰为主要原料，制备了磷硅酸盐胶凝水泥（MPSC），研究力学性能．结果表明，磷硅酸盐水泥凝结快，早期强度高．掺入30％-50％的粉煤灰可明显地提高MPSC的早期和长期抗压强度，其中以粉煤灰掺量为40％效果最好．使用MgO含量较高而且颗粒较细的镁砂，制备出的水泥具有较高的强度．水泥石的水化产物以无定形为主，伴以少量的六水水化磷酸镁钾晶体．硬化水泥石中有许多未水化的镁砂，可作微集料．粉煤灰填充了反应物之间的空隙，使基体的密实度提高；粉煤灰参与水化反应提高了材料的胶凝性能．     

粉煤灰改性磷酸镁水泥性能及机理分析

以粉煤灰、MgO和KH₂PO₄为原料制备磷酸镁水泥(MPC)。测定MPC在不同粉煤灰掺量下的抗压强度、抗折强度、凝结时间、孔隙率,并分析其微观结构。研究结果表明：MPC抗压强度随粉煤灰掺量的增加先升高后降低,掺量为20%时强度最大为34 MPa,抗折强度随粉煤灰掺量的增加而降低,韧性随粉煤灰掺量的增加而降低;粉煤灰改善了MPC孔结构,粉煤灰掺量为40%时MPC孔隙率降低了67.2%;粉煤灰延长了MPC凝结时间,粉煤灰掺量为40%时MPC凝结时间延长至13.7 min;随着粉煤灰掺量的增加水化产物MgKPO₄·6H₂O(MKP)生成量先增多后减少,粉煤灰掺量20%时MKP生成量最大。粉煤灰对MPC强度的影响主要取决于MKP生成量。     

碳纤维增强磷酸镁水泥砂浆的力学性能研究

改善磷酸镁水泥砂浆(MPCM)的韧性有利于促进其在混凝土结构加固和修复领域的应用。为了增强MPCM的韧性,对比研究了未处理和硝酸预处理碳纤维对MPCM力学性能的影响,分析了碳纤维增韧MPCM的机制。结果表明,当碳纤维质量掺量为0.4%时,MPCM 7d抗折强度增大44.5%;3~6mm碳纤维有利于提高MPCM的抗压强度,而6~10mm碳纤维更有利于提高MPCM的抗折强度;未处理碳纤维与磷酸镁水泥(MPC)水化产物之间为物理作用,碳纤维未能充分发挥增韧效果;在40~60℃、浓度68%的硝酸中浸泡30~60min有利于改善碳纤维与MPC水化产物的界面粘结,使预处理后的碳纤维和MPC水化产物产生嵌合作用,显著增强了MPCM的力学性能和韧性。     

硫铝酸盐水泥混凝土力学性能影响因素分析

本文研究了水灰比,掺和料及其复合（矿渣：粉煤灰=2：1复掺）、引气剂对硫铝酸盐水泥（SAC）混凝土各龄期抗压强度的影响,并与普通硅酸盐水泥混凝土（OC）进行了对比,结果表明：水灰比的增加．引气剂和掺和料的掺入都会使混凝土的早期,后期强度明显降低,但是,对于普通硅酸盐水泥混凝土,由于显著的二次水化作用,在一定的掺量范围内,掺和料的加入使混凝土的早期强度降低,但后期强度增长甚至超过未加掺和料的混凝土。     

缓凝剂硼砂对磷酸镁水泥水化硬化特性的影响

为了探讨缓凝剂硼砂(B)对磷酸镁水泥(MPC)的作用机理,测试和分析了不同掺量硼砂(B)的磷酸镁水泥(MPC)浆体的凝结时间、pH值、体系温度以及硬化体的强度和微观结构。结果表明:硼砂在一定掺量范围内对磷酸镁水泥(MPC)浆体有较明显的吸热降温促进作用和调节pH值作用,两种作用均可减慢浆体的水化反应速度且进一步影响硬化体的微观结构形貌和强度。由此推论硼砂在磷酸镁水泥(MPC)浆体中,除在MgO表面形成保护膜外,还通过降低体系温度和调节浆体pH值进而减慢水化反应速度来延缓浆体的凝结,随着硼砂(B)掺量的变化,不同因素起主导作用。     

纳米SiO_2对硫铝酸盐水泥水化硬化的影响

研究了不同掺量纳米SiO_2对硫铝酸盐水泥抗压/抗折强度的影响,即掺入纳米SiO_2使水泥砂浆早期抗压/抗折强度显著提高,后期抗折强度未出现倒缩现象且具有较大的上升空间,掺3%纳米SiO_2水泥砂浆2,8h,1,3,28和56d抗折强度相比空白样分别提高了44.84%,41.80%,37.85%,37.78%,42.32%和65.03%。并通过XRD、SEM-EDS及水化热揭示了强度发展的影响机理。即水化早期的微集料填充作用、结晶成核作用使硬化浆体微观结构均匀密实,并促进了硫铝酸盐水泥8h前的水化;水化后期纳米SiO_2的火山灰效应进一步提高了水泥的水化程度。     

原料配比对泡沫膏体充填材料性能的影响

以水泥、粉煤灰、煤矸石、膨润土等为原料制备了泡沫膏体充填材料,采用单因素试验研究了不同水料比条件下,原料配比对泡沫膏体充填材料流动度、凝结时间、干密度及后期抗压强度的影响规律。结果表明:流动度随水料比和煤矸石掺量的增加而增加,随发泡剂和膨润土掺量的增加而减小,但在高、低水料比条件下流动度随粉煤灰掺量的增加其变化趋势略有不同;凝结时间随水料比、粉煤灰、煤矸石及发泡剂掺量的增加而延长,而膨润土掺量则对其影响不大;干密度随水料比、粉煤灰、煤矸石及发泡剂掺量的增加而减小,随膨润土掺量的增加先减后增;后期抗压强度随煤矸石、发泡剂掺量的增加而减小,随膨润土掺量的增加先增后减,在高、低水料比条件下粉煤灰对其影响规律相反,此外高水料比有助于原料之间配合成型,对强度有益,但随原料掺量的增加其强度急剧下降。     

碳酸钙晶须对混杂纤维增强高延性水泥基复合材料力学性能的影响

为了探究碳酸钙晶须对钢纤维/PVA混杂纤维增强高延性水泥基复合材料(HyFRHDCC)力学性能的影响,利用2%体积掺量的廉价碳酸钙晶须替代部分纤维,研究了不同纤维掺量HyFRHDCC的压缩性能和拉伸性能,利用扫描电子显微镜观察了HyFRHDCC的微观结构。研究结果表明,引入碳酸钙晶须能够提高HyFRHDCC的初裂拉伸应变和峰前压缩韧性;在1.5%PVA+0.25%钢纤维HyFRHDCC中掺入2%碳酸钙晶须可以改善材料的拉伸性能;当PVA纤维减少至1%时,HyFRHDCC出现了明显的应变软化行为。微观形貌分析发现,碳酸钙晶须能够通过裂纹偏转、晶须拔出以及裂缝桥联等微观机制改善HyFRHDCC的应变硬化行为。     

用粉煤灰和铁尾矿制备高强混凝土

以粉煤灰和铁尾矿为主要原料制备高强混凝土,用X射线衍射（XRD）和扫描电镜（SEM）分析材料的水化产物和微观形貌,研究了铁尾矿掺量、水胶比、高效减水剂用量对高强混凝土力学性能的影响。结果表明,混凝土的抗压强度为100.1 MPa,抗折强度为20.6 MPa,固体废弃物掺量达86.4%;在水化过程中大量C-S-H凝胶和钙矾石的生成为细骨料混凝土提供了早期强度,火山灰活性反应对Ca（OH）₂的消耗是混凝土后期强度持续提高的主要原因。     

增强体含量对SiC_W/SiC层状陶瓷复合材料强韧性的影响

采用流延-化学气相渗透(TC-CVI)工艺制备SiC晶须(SiC_W)/SiC层状陶瓷复合材料,研究了SiC_W含量对层状陶瓷复合材料力学性能和微观结构的影响,探讨了SiC_W/SiC层状陶瓷复合材料的强韧化机制。结果表明:TC-CVI工艺能够有效提高复合材料中晶须含量(40vol%),减少制备过程对晶须损伤,所制备的SiC_W/SiC层状陶瓷复合材料具有合适的层内及层间界面结合强度。随着SiC_W含量增加,层状陶瓷复合材料的密度和力学性能均有明显提高。含40vol%晶须的SiC_W/SiC层状陶瓷复合材料的密度、弯曲强度和断裂韧性均比含25vol%晶须的分别提高了8.4%、30.8%和26.7%。断口形貌中能够观察到层间及层内的裂纹偏转,层内的裂纹桥接和晶须拔出等,这些为主要的增韧机制。高含量SiC_W及合适的层间和层内界面结合强度,对提高SiC_W/SiC层状陶瓷复合材料强韧性有明显作用。     

An investigation of the beneficial effects of adding carbon nanotubes to standard injection grout

Mortar grouting is often used in masonry constructions to mitigate structural decay and repair damage by filling cracks and voids, resulting in an improvement in mechanical properties. This paper presents an original experimental investigation on grout with added carbon nanotubes (CNTs). The samples were prepared with different percentages of CNTs, up to 1.2 wt% with respect to the binder, and underwent three‐point bending tests in crack mouth opening displacement mode and compressive tests. The results showed that very small additions (up to 0.12 wt% of CNTs) increased not only flexural and compressive strengths (+73% and 35%, respectively, in comparison with plain mortar) but also fracture energy (+80%). These results can be explained on the basis of a reduction in porosity, as evidenced by mercury intrusion porosimetry, as well as by a crack bridging mechanism and by the probable formation of nucleation sites for hydration products, as observed through scanning electron microscopy.     

Calcium silicate ceramic scaffolds toughened with hydroxyapatite whiskers for bone tissue engineering

Calcium silicate possessed excellent biocompatibility, bioactivity and degradability, while the high brittleness limited its application in load-bearing sites. Hydroxyapatite whiskers ranging from 0 to 30 wt.% were incorporated into the calcium silicate matrix to improve the strength and fracture resistance. Porous scaffolds were fabricated by selective laser sintering. The effects of hydroxyapatite whiskers on the mechanical properties and toughening mechanisms were investigated. The results showed that the scaffolds had a uniform and continuous inner network with the pore size ranging between 0.5 mm and 0.8 mm. The mechanical properties were enhanced with increasing hydroxyapatite whiskers, reached a maximum at 20 wt.% (compressive strength: 27.28 MPa, compressive Young's modulus: 156.2 MPa, flexural strength: 15.64 MPa and fracture toughness: 1.43 MPa·m^1/2) and then decreased by addition of more hydroxyapatite whiskers. The improvement of mechanical properties was due to whisker pull-out, crack deflection and crack bridging. Moreover, the degradation rate decreased with the increase of hydroxyapatite whisker content. A layer of bone-like apatite was formed on the scaffold surfaces after being soaked in simulated body fluid. Human osteoblast-like MG-63 cells spread well on the scaffolds and proliferated with increasing culture time. These findings suggested that the calcium silicate scaffolds reinforced with hydroxyapatite whiskers showed great potential for bone regeneration and tissue engineering applications.     

Mechanical properties of lightweight ceramic concrete

Concrete produced using a magnesium phosphate binder can exhibit faster strength gain and result in lower overall environmental impacts than concretes produced with Portland cement binders. This paper reports a study to develop and characterize the rheological and mechanical properties of lightweight ceramic concretes (LWCC) that use a magnesium potassium phosphate binder. The aggregate type and the overall mix composition were primary variables in the study. Aggregate types included expanded clay, expanded slate, and expanded shale. Crushed bottom ash aggregate from a local coal-fired thermal generating station was also used. The aggregates of a given material varied by size fraction and by surface characteristics in some cases. The test results showed that increases in the water/binder ratio increased the slump flow but had negligible influence on the setting time. The compressive strength and density of the LWCCs both decreased with increases in the aggregate/binder mass ratio and the water/binder ratio, regardless of the type of lightweight aggregate. The 28 day compressive strength and density ranged from 17 to 36 MPa and 1600 to 1870 kg/m³ respectively. Regardless of the aggregate type, increasing the water/binder ratio also reduced the elastic modulus, modulus of rupture and direct shear strengths. Relationships were developed to directly relate these mechanical properties to the corresponding compressive strengths. The results indicate that LWCCs using a magnesium phosphate binder and lightweight aggregates can be formulated with rheological and mechanical properties suitable for structural applications.     

钢-聚丙烯纤维增强人造花岗岩复合材料的制备与性能

为深入研究钢-聚丙烯纤维增强人造花岗岩复合材料（钢-聚丙烯纤维/人造花岗岩）抗压、抗弯强度的影响因素,通过排水法实验研究了骨料堆积的空隙率,确定了骨料级配和实验指数q并对大量试件进行了抗压、抗弯强度测试,分析了钢-聚丙烯纤维/人造花岗岩复合材料各组分质量分数、骨料堆积空隙率等因素对钢-聚丙烯纤维/人造花岗岩复合材料抗压、抗弯强度的影响。实验结果表明:钢纤维与聚丙烯纤维能够明显增大钢-聚丙烯纤维/人造花岗岩复合材料的抗弯强度,随着钢-聚丙烯纤维质量分数的增加,钢-聚丙烯纤维/人造花岗岩复合材料试件的抗压和抗弯强度都逐渐增大;当钢纤维与聚丙烯纤维质量比为30∶1、钢-聚丙烯纤维质量分数为1.7wt%时,钢-聚丙烯纤维/人造花岗岩复合材料试件的抗压强度达到最大,当钢-聚丙烯纤维质量分数为1.9wt%时,钢-聚丙烯纤维/人造花岗岩试件的抗弯强度达到最大;黏结剂质量分数越接近骨料堆积空隙率,钢-聚丙烯纤维/人造花岗岩复合材料试件的抗压和抗弯强度越大,当骨料质量分数为80wt%、黏结剂质量分数为11wt%时,钢-聚丙烯纤维/人造花岗岩复合材料试件的抗压、抗弯强度同时达到最大。      

玻璃纤维对磷酸镁水泥砂浆力学性能的增强作用及机理

添加不同体积比的玻璃纤维,按照一定比例配制玻璃纤维增强磷酸镁水泥。研究了玻璃纤维增强磷酸镁水泥的抗压强度、抗折强度以及耐水性,并采用电镜扫描的方法对其微观结构进行了观察。研究结果表明,玻璃纤维对磷酸镁水泥的抗压强度和抗折强度都有一定贡献,其中纤维的最佳体积掺量约为2.5%,但超过最佳掺量后,抗压和抗折强度都有所降低。另外,实验结果还表明,稍过量的玻璃纤维能够暂时"包裹"未反应基材,可能在浸水环境中发生又一轮反应,从而抵消因浸水造成的强度损失,这可能是一种改善磷酸镁水泥耐水性的新方法。此外,本工作提供了与实验结果一致的纤维增强机理的可能解释。     

Effects of Fe2O3 Nanoparticles on Water Permeability and Strength Assessments of High Strength Self-Compacting Concrete

In this work,compressive,flexural and split tensile strength together with coefficient of water absorption of high performance self-compacting concrete containing different amount of Fe2O3 nanoparticles have been investigated.The strength and the water permeability of the specimens have been improved by adding Fe2O3 nanoparticles in the cement paste up to 4.0 wt%.Fe2O3 nanoparticle as a foreign nucleation site could accelerate C-S-H gel formation as a result of increased crystalline Ca(OH)2 amount especially at the early age of hydration and hence increase the strength of the specimens.In addition,Fe2O3 nanoparticles are able to act as nanofillers and recover the pore structure of the specimens by decreasing harmful pores to improve the water permeability.Several empirical relations have been presented to predict the flexural and the split tensile strength of the specimens by means of the corresponding compressive strength at a certain age of curing.Accelerated peak appearance in conduction calorimetry tests,more weight loss in thermogravimetric analysis and more rapid appearance of peaks related to hydrated products in X-ray diffraction results indicate that Fe2O3 nanoparticles up to 4 wt% could improve the mechanical and the physical properties of the specimens.     

Influence of cement kiln dust on the physical properties of calcium lime mortars

This work investigates the influence of cement kiln dust (CKD) on the properties of mortars made with a non-hydraulic binder of high available-lime content (calcium lime—CL), in order to further recycle industrial waste. Physical properties of CKD-CL90 mortars with increasing CKD content were compared to those of feebly-hydraulic lime (NHL2) and CL90 mortars. This paper concludes that, despite the CKD in this study being partially inert, the abundant reactive, free lime provided by the CL90 binder has enabled formation of hydration products. The strength development, rising proportionally to the amount of CKD when addition is over 5%, and the reduction in porosity/suction of the CKD/CL90 mixes, support the occurrence of hydraulic set. The high alkalinity of the CKD/CL90 system; the high specific surface of the CKD particles and the presence of amorphous reactive silica further support the presence of hydraulic set. Results evidenced that CKD addition significantly increased the mortar’s water demand simultaneously enhancing compressive strength and bulk density, and decreasing porosity and capillary suction. These effects can be ascribed to both the gain of packing density induced by the CKD particles, and the formation of hydration phases within pores and the space originally filled with water. Finally, this work concludes that the physical properties of CKD/CL mortars including at least 20%CKD are comparable to those of feebly hydraulic lime mixes, however, fracturing by shrinkage (due to high water demand) and damage related to sulphur, chlorine and alkali content need to be investigated before CKD/CL mixes are advised for application.     

多尺度纤维增强水泥基复合材料力学性能试验

基于水泥基材料多尺度的结构特征及破坏过程,设计了一种由钢纤维、聚乙烯醇（PVA）纤维以及碳酸钙晶须构成的多尺度纤维增强水泥基复合材料（MSFRCC）,研究了其抗压强度、抗弯强度、弯曲韧性、多缝开裂形态以及断裂过程等基本力学性能。结果表明：基体材料的强度和韧性均得到了显著提高;MSFRCC在弯曲荷载作用下表现出了硬化行为和多缝开裂模式。扫描电子显微镜和断裂试验结果证实了多尺度纤维在水泥基复合材料破坏过程中发挥了多尺度阻裂作用。研究认为：通过对纤维进行多尺度组合设计,可以显著改善水泥基复合材料的韧性,廉价的碳酸钙晶须可以适量取代钢纤维和PVA纤维。