导热室温硫化硅橡胶的研究进展

介绍了导热室温硫化硅橡胶的导热机理及导热模型,分析了室温硫化硅橡胶的导热性能及综合性能,并概述了国内外导热室温硫化硅橡胶的研究现状。指出通过填充不同粒径分布的填料或对填料进行适当的表面处理,可以制备高导热室温硫化硅橡胶。     

Solid‐state microcellular high temperature vulcanized (HTV) silicone rubber foam with carbon dioxide

A series of microcellular high temperature vulcanized (HTV) silicone rubber foams were prepared using CO₂ as a physical blowing agent. Rheological properties, gas diffusive behavior, and foaming parameters of silicone rubber were investigated. The results show that saturation pressure has a significant effect on the diffusivity of CO₂ in HTV silicone rubber matrix. The gas concentration and diffusivity increase from 2.45 wt % to 3.24 wt %, and from 1.62 × 10^?5 cm²/s to 7.83 × 10^?5 cm²/s as the saturation pressure increases from 2 MPa to 5 MPa, respectively. The value of the gas diffusivity in HTV silicone rubber is almost 1000 times higher than that of the gas diffusivity in polyetherimide (PEI) matrix. Additionally, microcellular HTV silicone rubber foams with the smallest cell diameter of 9.8 μm and cell density exceeding 10⁸ cells/cm³ are achieved. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 44807.     

Study of the preparation of silicone rubber particles with core–shell structure by seeded emulsion polymerization

Silicone rubber particles with core–shell structure were prepared by polymerization of vinyl monomers in the presence of linear or cross-linked poly(dimethyl siloxane–methyl vinyl siloxane) latexes. The monomers were added in either continuous or swelled-continuous modes. Core–shell particles with poly(butyl methacrylate), or poly(methyl methacrylate), as the shell were obtained by using either addition mode. The core–shell structure was not observed for polysiloxane–polystyrene particles. The influence of monomer addition mode, the compatibilities of the monomers and their homopolymers with silicone rubber, and the reactivity ratios of the vinyl monomers with the vinyl group of linear polysiloxane particles, on the formation of the core-shell structure is discussed.     

High‐density polyethylene/carbon black conductive composites. I. Effect of CB surface modification on its resistivity–temperature behavior

The effect of the interaction between a polymeric matrix and conductive particles of carbon black (CB), especially the interaction enhanced by oxidizing CB (o‐CB), on the resistivity–temperature behavior of its composites was studied. The results reveal that the interaction between ethylene‐vinyl‐acetate and CB is stronger than that between high‐density polyethylene and CB. The room temperature resistivity of the o‐CB filled system subsequent to thermal cycles increases to a lower extent in comparison with those filled with virgin CB. Moreover, the resistivity decrease of composites filled with o‐CB needs a longer time than that of the virgin CB filled system during isothermal annealing, meaning that the resistivity–temperature behavior of the former is much more stable than that of the latter. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 3112–3116, 2002; DOI 10.1002/app.10049     

High‐density polyethylene/carbon black conductive composites. II. Effect of electron beam irradiation on relationship between resistivity–temperature behavior and volume expansion

A study on the contribution of thermal volume expansion to electrical properties is carried out for high‐density polyethylene (HDPE)/carbon black (CB) composites irradiated by an electron beam. The results show that the volume expansion obviously generates the positive temperature coefficient (PTC) characteristic of resistivity for unirradiated HDPE/CB composites, but the contribution of volume expansion is decreased for crosslinked HDPE in the composites by electron beam irradiation. A higher degree of crosslinking produced by irradiation in the molten state limits the movability of HDPE chains and CB particles so effectively that it decreases the PTC intensity, which is compared with that irradiated at room temperature. It is suggested that the differences in the resistivity–temperature behavior are not explained satisfactorily on only the basis of the thermal volume expansion, and the decreased movability of HDPE chains and CB particles are believed to be the most fatal factors in lowering the PTC effect. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 3117–3122, 2002; DOI 10.1002/app.10050     

Hygrothermal aging and fracture behavior of styrene‐acrylonitrile/acrylate based core–shell rubber toughened poly(butylene terephthalate)

A study of hygrothermal aging in terms of the kinetics of moisture absorption by poly(butylene terephthalate) (PBT) and styrene‐acrylonitrile/acrylate based core–shell rubber (CSR) toughened PBT (PBT‐CSR) was undertaken. The diffusion of water into the PBT compounds with various CSR contents was investigated by immersion of specimens in water at temperatures between 30 and 90°C. It was observed that the equilibrium moisture content and the diffusion coefficient of the PBT both increased with increasing CSR content. The fracture behaviors of the PBT and PBT‐CSR were investigated. The focus of investigation was on the effect of an internal parameter (rubber content) and external parameters (testing temperature, deformation rates, and hygrothermal aging) on the fracture behavior of these materials. The fracture response of the various materials was evaluated by the fracture toughness and energy measured on static‐loaded compact tension specimens. The tensile and fracture behavior of PBT and PBT‐CSR was affected by both the internal and external parameters. On its own the CSR impact modifier failed to improve the toughness of PBT at either high testing speed or subambient temperature (−40°C). Based on the dynamic mechanical analysis study, the CSR is believed to behave as a rigid particulate filler in the PBT that consequently reduces the ductility of the PBT. All the materials tested showed poor retention of the tensile and fracture properties upon exposure to hygrothermal aging at 90°C, and these properties could not be restored by subsequent drying. This was attributed to severe hydrolytic degradation of the PBT that caused permanent damage to the materials. The failure modes of PBT and PBT‐CSR were assessed by fractographic studies in a scanning electron microscope. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 2470–2481, 1999     

Particle size distribution,mixing behavior,and mechanical properties of carbon black (high‐abrasion furnace)–filled powdered styrene butadiene rubber

High‐abrasion furnace black (HAF, grade N330)–filled powdered styrene butadiene rubber [P(SBR/HAF)] was prepared and the particle size distribution, mixing behavior in a laboratory mixer, and mechanical properties of P(SBR/HAF) were studied. A carbon black–rubber latex coagulation method was developed for preparing carbon black–filled free‐flowing, noncontact staining SBR powders, with particle diameter less than 0.9 mm, under the following conditions: carbon black content > 40 phr, emulsifier/carbon black ratio > 0.02, and coating resin content > 2.5 phr. Over the experimental range, the mixing torque τ_α of P(SBR/HAF) was not as sensitive to carbon black content and mixing temperature as that of HAF‐filled bale SBR (SBR/HAF), whereas the temperature build‐up ΔT showed little dependency on carbon black content. Compared with SBR/HAF, P(SBR/HAF) showed a 20–30% mixing energy reduction with high carbon black content (>30 phr), which confers to powdered SBR good prospects for internal mixing. Carbon black and the rubber matrix formed a macroscopic homogenization in P(SBR/HAF), and the incorporation step is not obvious in the internal mixing processing results in these special mixing behaviors of P(SBR/HAF). A novel mixing model of carbon black–filled powdered rubber, during the mixing process in an internal mixer, was proposed based on the special mixing behaviors. P(SBR/HAF) vulcanizate showed better mechanical properties than those of SBR/HAF, dependent primarily on the absence of free carbon black and a fine dispersion of filler on the rubber matrix attributed to the proper preparation conditions of noncontact staining carbon black–filled powdered SBR. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 2494–2508, 2004     

Influences of trans‐polyoctylene rubber on the physical properties and phase morphology of natural rubber/acrylonitrile–butadiene rubber blends

The influence of trans‐polyoctylene rubber (TOR) on the mechanical properties, glass‐transition behavior, and phase morphology of natural rubber (NR)/acrylonitrile–butadiene rubber (NBR) blends was investigated. With an increased TOR level, hardness, tensile modulus, and resilience increased, whereas tensile strength and elongation at break tremendously decreased. According to differential scanning calorimetry and dynamic mechanical analysis, there were two distinct glass‐transition temperatures for a 50/50 NR/NBR blend, indicating the strongly incompatible nature of the blend. When the TOR level was increased, the glass transition of NBR was strongly suppressed. NBR droplets of a few micrometers were uniformly dispersed in the continuous NR phases in the NR/NBR blends. When TOR was added to a 50/50 NR/NBR blend, TOR tended to be located in the NR phase and in some cases was positioned at the interfaces between the NBR and NR phases. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 125–134, 2002     

Structure and properties of nitrile rubber (NBR)–clay nanocomposites by co‐coagulating NBR latex and clay aqueous suspension

Nitrile rubber (NBR)–clay nanocomposites were prepared by co‐coagulating the NBR latex and clay aqueous suspension. Transmission electron microscopy showed that the silicate layers of clay were dispersed in the NBR matrix at the nano level and had a planar orientation. X‐ray diffraction indicated that there were some nonexfoliated silicate layers in the NBR–clay nanocomposites. Stress–strain curves showed that the silicate layers generated evident reinforcement, modulus, and tensile strength of the NBR–clay nanocomposites, which were significantly improved with an increase in the amount of clay, and strain‐at‐break was higher than that of the gum NBR vulcanizate when the amount of clay was more than 5 phr. The NBR–clay nanocomposites exhibited an excellent gas barrier property; the reduction in gas permeability in the NBR–clay nanocomposites can be described by Nielsen's model. Compared with gum NBR vulcanizate, the oxygen index of the NBR–clay nanocomposites increased slightly. The feasibility of controlling rubber flammability via the nanocomposite approach needs to be evaluated further. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 3855–3858, 2003     

Mechanical and dynamic mechanical thermal properties of heat‐ and oil‐resistant thermoplastic elastomeric blends of poly(butylene terephthalate) and acrylate rubber

Poly(butylene terephthalate) (PBT) and acrylate rubber (ACM) were melt‐blended in a Brabender Plasticorder at 220°C and 40 rpm rotor speed. The blends were dynamically vulcanized by the addition of hexamethylenediamine carbamate (HMDC) during the melt‐blending operation in the Brabender. Dynamic mechanical thermal analysis (DMTA) of the blends suggests a two‐phase morphology of the blends with two separate T_g 's for both components. The blends were also compatibilized by the addition of a dibutyl tin dilaurate (DBTDL) catalyst, which enhanced the extent of the transesterification reaction between the two polymers. The transreaction results in softer blends with higher elongation properties. The above blends also show very good oil and heat resistance at elevated temperatures. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 1001–1008, 2000     

Schottky–Richardson,Poole–Frenkel,and Space Charge Limited Current Mechanisms in M‐Type Sr(MnTi)xFe(12‐2x)O19 Ferrite

The Static Current Density–Electric Field characteristics of Sr(MnTi)_xFe_(12‐2x)O₁₉ ferrite compositions (x = 0.5, 1.0, 1.5, and 2.0) have been investigated from 4.15 to 36.30 kV/m at room temperature. Ohmic and nonohmic regions are observed at low and high field regimes. The various models, governing nonlinear conduction, are discussed qualitatively in terms of Space charge limited current (SCLC), Ionic hopping, Poole–Frenkel, Schottky–Richardson, and Fowler–Nordheim mechanisms. The results depict Child‐Langmuir type SCLC in the investigated compositions.     

Influence of irradiation crosslinking on the self‐heating and conduction of an acetylene carbon black filled high‐density polyethylene composite in the electric–thermal equilibrium state

The electric self‐heating and conduction behaviors of a high‐density polyethylene/acetylene carbon black composite crosslinked with electron‐beam irradiation are studied with respect to the electric field and ambient temperature. On the basis of scaling arguments, the critical fields and current densities for the onsets of self‐heating and global electrical breakdown are discussed with respect to the intrinsic resistivity at a given ambient temperature as well as the irradiation dosage. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

High‐resolution solid‐state NMR investigation of the filler–rubber interaction: 2. High‐speed [1H] magic‐angle spinning NMR spectroscopy in carbon‐black‐filled polybutadiene

This work investigates the behaviour of elastomeric chains (polybutadienes of identical molecular weight but different microstructures) in the close vicinity of carbon black surfaces in order to attain a better understanding of the structure and properties of interphases. Elastomer–filler interactions are assessed through the study of the thermal properties and NMR relaxation characteristics of the corresponding materials. Three series of samples were compared: pure polymers, raw polymer–filler blends (filler loading ratio: 50 phr) and solvent‐extracted blends (so as to get rid of any polymer which is not under the influence of the solid surface). While differential scanning calorimetry points to the existence of an elastomer fraction which is not detected as undergoing the glass transition, ie is strongly immobilized, [¹H] high‐resolution high‐speed magic‐angle spinning solid‐state NMR provides information on the effect exerted by polymer–filler interactions on the mobility of the various constitutive species of the macromolecular backbone. A systematic study of the evolution of the spectral lines yielded by the samples indicates that 1,2‐polybutadiene moieties have a particular affinity towards the carbon black surface which suggests the occurrence of specific interactions at the elastomer–filler interface. © 2001 Society of Chemical Industry     

Influence of acrylonitrile–butadiene–styrene (ABS) morphology and poly(styrene‐co‐acrylonitrile) (SAN) content on fracture behavior of ABS/SAN blends

This study attempted to correlate morphological changes and physical properties for a high rubber content acrylonitrile–butadiene–styrene (ABS) and its diluted blends with a poly(styrene‐co‐acrylonitrile) (SAN) copolymer. The results showed a close relationship between rubber content and fracture toughness for the blends. The change of morphology in ABS/SAN blends explains in part some deviations in fracture behavior observed in ductile–brittle transition temperature shifts. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2606–2611, 2004     

Effects of the coagulation temperature on the properties of wet‐spun poly(vinyl alcohol)–graphene oxide fibers

Graphene oxide (GO) as a positive reinforcement filler was dispersed into a poly(vinyl alcohol) (PVA) dope and wet‐spun into composite fibers. The effects of two EtOH coagulation baths maintained at ?5 and 25 °C, respectively, on the morphology, structure, and mechanical properties of the composite fibers were investigated. The results show that gel spinning at ?5 °C led to a relatively large shrinkage ratio, thin diameter, and low porosity of the as‐spun fibers. Simultaneously, the low coagulation temperature also greatly contributed to the formation and preservation of the liquid‐crystalline phase of the GO sheets and interrupted the crystalline zone of PVA less. As a result, either the tenacity or the elongation at break of the fibers spun at ?5 °C was higher than those of the fibers spun through a coagulation bath at 25 °C. In particular, 1 wt % GO showed the highest reinforcement effects among all of the wet‐spun composite fibers. Hence, controlling the gelling–demixing process at a low temperature will provide more instructive insights for tailoring functional industrial textiles with excellent mechanical properties. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 45463.     

Organic–inorganic composite materials from acrylonitrile–butadiene–styrene copolymers (ABS) and silica through an in situ sol‐gel process

Nonbonded and chemically bonded organic–inorganic composite materials, ABS/SiO₂ and ABS Si(OCH₃)₃/SiO₂, were prepared by the sol‐gel processing of tetraethoxysilane (TEOS) in the presence of ABS and trimethoxysilyl functionalized ABS, ABS Si(OCH₃)₃, under the catalization of NH₄F. The ABS Si(OCH₃)₃ was obtained by oxidizing the cyano group in ABS with hydrogen peroxide, then subsequently underwent ring‐opening reaction with 3‐glycidoxypropyltrimethoxysilane (GPTS). The ABS Si(OCH₃)₃/TEOS sol‐gel liquid solution system, in which the ABS chains formed the covalent bonds with silica network and helped fix the polymer chains in the silica network, had a shorter gelation time than that of the ABS/TEOS system, which linked ABS chains to the silica network only by hydrogen bonding the cyano groups in ABS to the silanol groups. The morphology and properties of composite were characterized by scanning electron microscopy (SEM), differential scanning calorimeter (DSC), tensile tests, and thermogravimetry. It was found that the composite prepared from ABS Si(OCH₃)₃ had higher tensile strength, glass transition point (T_g), thermal stability, and more homogeneous morphology because of the existence of the covalent bond between ABS chains and silica network that increased the compatibility between the organic and inorganic phases. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 75: 275–283, 2000     

Effect of the addition of acrylonitrile/ethylene–propylene–diene monomer (EPDM)/styrene graft copolymer on the morphology–properties relationships in poly(styrene‐co‐acrylonitrile)/EPDM rubber blends

Blends of poly(styrene‐co‐acylonitrile) (SAN) with ethylene–propylene–diene monomer (EPDM) rubber were investigated. An improved toughness–stiffness balance of the SAN/EPDM blend was obtained when an appropriate amount of acrylonitrile–EPDM–styrene (AES) graft copolymer was added, prepared by grafting EPDM with styrene–acrylonitrile copolymer, and mixed thoroughly with both of the two components of the blend. Morphological observations indicated a finer dispersion of the EPDM particles in the SAN/EPDM/AES blends, and particle size distribution became narrower with increasing amounts of AES. Meanwhile, it was found that the SAN/EPDM blend having a ratio of 82.5/17.5 by weight was more effective in increasing the impact strength than that of the 90/10 blend. From dynamic mechanic analysis of the blends, the glass‐transition temperature of the EPDM‐rich phase increased from ?53.9 to ?46.2°C, even ?32.0°C, for the ratio of 82.5/17.5 blend of SAN/EPDM, whereas that of the SAN‐rich phase decreased from 109.2 to 108.6 and 107.5°C with the additions of 6 and 10% AES copolymer contents, respectively. It was confirmed that AES graft copolymer is an efficient compatibilizer for SAN/EPDM blend. The compatibilizer plays an important role in connecting two phases and improving the stress transfer in the blends. Certain morphological features such as thin filament connecting and even networking of the dispersed rubber phase may contribute to the overall ductility of the high impact strength of the studied blends. Moreover, its potential to induce a brittle–ductile transition of the glassy SAN matrix is considered to explain the toughening mechanism. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 1685–1697, 2004     

Phase separation and thermal aging behavior of styrene‐butadiene rubber vulcanizates using liquid polymers as plasticizers studied by differential scanning calorimetry and dynamic mechanical spectroscopy

Styrene–butadiene rubber (SBR) vulcanizates were prepared using plasticizers including the four liquid types of styrene–butadiene copolymers (LPSB), polybutadiene (LPB), polyisoprene (LPI), and the hydrogenated polyisoprene (LHPI) as well as the conventional process oil, and their phase‐separated structures and mechanical properties were investigated by differential scanning calorimetry and dynamic mechanical spectroscopy. The phase separation was observed for the SBR vulcanizates when LPI and LHPI were used as the plasticizers, while the LPSB and LPB gave homogeneous structures because of the good miscibility with the SBR. The phase‐separated structure of the SBR vulcanizate prepared using LPI changed to the homogeneous during the thermal aging. We revealed the role of the liquid polymers as the plasticizers in maintaining the physical and mechanical properties of the SBR vulcanizates during the thermal aging process when the plasticizers were miscible to the SBR. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Transient and steady‐state conduction in ethyl cellulose (EC)–poly(methyl methacrylate) (PMMA) blends

Transient discharging currents and steady‐state conduction in solution‐grown ethyl cellulose (EC)–poly(methyl methacrylate) (PMMA) blends measured as a function of temperature (30–80 °C) and field strength (10–100 kV cm⁻¹) are reported. Transient currents are found to follow the Curie–VonSchweidler law, characterized by different slopes in short‐ and long‐time regions, having different decay constant values lying between 0.75–0.99, and 1.68–1.95. The corresponding activation energies are found to increase with time of measurement of discharge current. Isochronal characteristics (ie current versus temperature plots at constant times) constructed from the data seem to reveal a broad peak observed at 60 °C. The dependence of dark current at different temperatures (30–80 °C) in a metal (1)–EC–PMMA blend–metal (1)/(2) system on the applied voltage in the range 10–100 kV cm⁻¹ has also been studied; the current is found to be strongly temperature dependent. Dipole polarization and space charge resulting from trapping of injected charge carriers in energetically distributed traps and induced dipoles created because of the piling up of charge carriers at the phase boundary of the heterogeneous components of the blend are considered to account for the observed transient currents. The results of current–voltage measurement on blends are interpreted to show that the low‐field steady‐state conduction is ohmic in nature, and in high fields the charge carriers are generated by field‐assisted lowering of coulombic barriers at the traps and are conducted through the bulk of the material by a hopping process between the localized states by a Jonscher–Ansari Poole–Frenkel mechanism. The modified P–F barrier is calculated to be 1.89 × 10⁻¹⁹ J (1.18 eV), 1.92 × 10⁻¹⁹ J (1.20 eV) and 1.95 × 10⁻¹⁹ J (1.22 eV) for P₁, P₂ and P₃ blends, respectively. © 2000 Society of Chemical Industry