Study on biodegradable polymer materials based on poly(lactic acid). I. Chain extending of low molecular weight poly(lactic acid) with methylenediphenyl diisocyanate

Methylenediphenyl diisocyanate (MDI) was used as the chain extender for low molecular weight poly(lactic acid) (PLA) to produce high molecular weight biodegradable polymer material with a better heat resistance. PLA prepolymer with a number‐average molecular weight (M_n) of 5800 and a weight‐average molecular weight (M_w) of 9800 was produced by direct polycondensation using stannous octoate as the catalyst. After 40 min of chain extension at 175°C, the resulting polymer had a M_n of 15,000 and a M_w of 57,000. The glass transition temperature (T_g) of the low molecular weight PLA prepolymer was 48.6°C. After chain extension, the T_g of the resulting polymer was raised to 67.9°C, as determined by DSC. DMA results also indicate that the heat resistance was improved by the chain extension. The DSC spectrum and X‐ray diffraction pattern of annealed samples showed that both the crystallinity and rate of crystallization of PLA were lowered by chain‐extension reaction due to the formation of branched molecular structure. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 2546–2551, 1999     

Synthesis and characterization of biodegradable lactic acid‐based polymers by chain extension

BACKGROUND: Poly(lactic acid) (PLA), coming from renewable resources, can be used to solve environmental problems. However, PLA has to have a relatively high molecular weight in order to have acceptable mechanical properties as required in many applications. Chain‐extension reaction is an effective method to raise the molecular weight of PLA. RESULTS: A high molecular weight biodegradable lactic acid polymer was successfully synthesized in two steps. First, the lactic acid monomer was oligomerized to low molecular weight hydroxyl‐terminated prepolymer; the molecular weight was then increased by chain extension using 1,6‐hexamethylene diisocyanate as the chain extender. The polymer was characterized using ¹H NMR analysis, gel permeation chromatography, differential scanning calorimetry and Fourier transform infrared spectroscopy. The results showed that the obtained polymer had a M_n of 27 500 g mol^?1 and a M_w of 116 900 g mol^?1 after 40 min of chain extension at 180 °C. The glass transition temperature (T_g) of the low molecular weight prepolymer was 47.8 °C. After chain extension, T_g increased to 53.2 °C. The mechanical and rheological properties of the obtained polymer were also investigated. CONCLUSION: The results suggest that high molecular weight PLA can be achieved by chain extension to meet conventional uses. Copyright © 2008 Society of Chemical Industry     

Low molecular weight water‐soluble chitosans: Preparation with the aid of cellulase,characterization, and solubility

Preparation of water‐soluble chitosan (WSC) was made by treating partially N‐deacetylated chitosan with acetic anhydride in aqueous acetic acid. The optimal conditions of preparing WSC were determined on the basis of orthogonal tests. Low molecular weight WSC with broad molecular weight (600–1.5 kDa) were obtained by the depolymerization of WSC using cellulase at optimum condition of pH 4.5 and 60°C. The solubility of WSC in water and aqueous organic solvents was investigated in detail. Weight–average molecular weight (M_w) and molecular weight distribution (M_w/M_n) of samples were measured by gel permeation chromatography. The structure of WSC and its degraded products were characterized by XRD, FTIR, and MALDI‐TOF MS. The decrease of molecular weight led to transformation of crystal structure and the increase of solubility, but the chemical structures of residues were not modified compared to WSC, which was not hydrolyzed. The solubility of the WSC in water and aqueous organic solvents increased with the decrease of molecular weight. The solubility of the WSC with low molecular weight was rather high even in aqueous dimethylacetamide and dimethylsulfoxide. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 1098–1105, 2006     

Effect of time/temperature treatment parameters on depolymerization of chitosan

Depolymerization of the biopolymer chitosan by an autoclaving process at 121°C and 15 psi was investigated using various treatments. Acetic acid was found to be the most effective solvent in decreasing chitosan viscosity among the six organic acids tested. The rate of viscosity decrease increased with increasing chitosan concentration. The viscosity of 1% chitosan in 1% acetic acid decreased rapidly to 91% of the initial viscosity following the initial 15 min of autoclaving. This decreased gradually to 93% and 94% in 30 and 60 min, respectively, without being adversely affected by the chitosan solution volume. The degree of deacetylation was comparable before and after autoclaving for 60 min. Chitosan at three molecular weights (M_r = 1597, 1110, and 789 kDa) decreased in molecular weight by 46%–51% in the 15‐min treatment, 55%–60% in the 30‐min treatment, and 60%–62% in the 60‐min treatment. The addition of 0.1%–1.0% (v/v) concentrations of hydrogen peroxide to the chitosan solution autoclaved for 15 min decreased viscosity by 94%–98% and molecular weight by 69%–83%. This process is a simple, timesaving, homogeneous depolymerization procedure, and it is possible to prepare partially hydrolyzed chitosan with specified molecular weights by regulating the time of treatment. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 87: 1890–1894, 2003     

Poly(L‐lactide). X. Enhanced surface hydrophilicity and chain‐scission mechanisms of poly(L‐lactide) film in enzymatic,alkaline, and phosphate‐buffered solutions

Attempts were carried out to enhance the surface hydrophilicity of poly(L ‐lactide), that is, poly(L ‐lactic acid) (PLLA) film, utilizing enzymatic, alkaline, and autocatalytic hydrolyses in a proteinase K/Tris–HCL buffered solution system (37°C), in a 0.01N NaOH solution (37°C), and in a phosphate‐buffered solution (100°C), respectively. Moreover, its chain‐scission mechanisms in these different media were studied. The advancing contact‐angle (θ_a) value of the amorphous‐made PLLA film decreased monotonically with the hydrolysis time from 100° to 75° and 80° without a significant molecular weight decrease, when enzymatic and alkaline hydrolyses were continued for 60 min and 8 h, respectively. In contrast, a negligible change in the θ_a value was observed for the PLLA films even after the autocatalytic hydrolysis was continured for 16 h, when their bulk M_n decreased from 1.2 × 10⁵ to 2.2 × 10⁴ g mol^?1 or the number of hydrophilic terminal groups per unit weight increased from 1.7 × 10^?5 to 9.1 × 10^?5 mol g^?1. These findings, together with the result of gravimetry, revealed that the enzymatic and alkaline hydrolyses are powerful enough to enhance the practical surface hydrophilicity of the PLLA films because of their surface‐erosion mechanisms and that its practical surface hydrophilicity is controllable by varying the hydrolysis time. Moreover, autocatalytic hydrolysis is inappropriate to enhance the surface hydrophilicity, because of its bulk‐erosion mechanism. Alkaline hydrolysis is the best to enhance the hydrophilicity of the PLLA films without hydrolysis of the film cores, while the enzymatic hydrolysis is appropriate and inappropriate to enhance the surface hydrophilicity of bulky and thin PLLA materials, respectively, because a significant weight loss occurs before saturation of θ_a value. The changes in the weight loss and θ_a values during hydrolysis showed that exo chain scission as well as endo chain scission occurs in the presence of proteinase K, while in the alkaline and phosphate‐buffered solutions, hydrolysis proceeds via endo chain scission. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 1628–1633, 2003     

Effect of sonolysis on kinetics and physicochemical properties of treated chitosan

Low molecular weight chitosan with weight‐average molecular weight from 161 to 22,000Da were obtained by sonolysis. Optimal conditions for sonolysis were described. The influence of sonolysis condition and the molecular parameters of initial chitosan on the degradation rate and degradation rate constant were investigated in detail. Weight‐average molecular weight (M_w) and molecular weight dispersion (M_w/M_n) of samples were measured by gel permeation chromatography. The structure of degraded chitosan were characterized by Fourier transform infrared, X‐ray diffraction, and electrospray ionization mass spectrometry. For a given sonolysis time, the decrease in molecular weight has been found to be greatest at lowest reaction temperature and lowest chitosan concentration. Molecular weight of samples decreased exponentially with increasing sonication time at early stages. The action mode of ultrasound on the splitting of molecular chain of chitosan has been discussed. The degree of deacetylation of the main hydrolysis products almost unchanged compared with the initial chitosan. The decrease of molecular weight led to transformation of crystal structure but the chemical structures of residues were not modified. Ultrasonic treatment on chitosan is an alternative, safe method to prepare chitosan having different molecular weights, which are more suitable for biomedical and food applications. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Physicochemical characterization of carrageenans—A critical reinvestigation

Kappa‐, iota‐, and lambda‐carrageenan (food grade) were analyzed by static light scattering (MALS in batch mode) in 0.1M NaNO₃ at 25 and 60°C, earlier heated up to 90°C or not. At 25°C, there was a strong tendency for a concentration‐dependent aggregation in the order lambda < kappa < iota. At 60°C, all samples were molecularly dispersed. The strongly temperature‐dependent refractive index increments (equilibrium dialysis) differ. Data interpretation in terms of the wormlike chain model using the Skolnik‐Odijk‐Fixman approach led to an intrinsic persistence length around 3 to 4 nm and expansion factors as high as 1.5 and above in a thermodynamically good solvent for all three types. Triple‐detector HPSEC (DRI, MALS, viscometry) on the three commercial samples plus a degraded (by acidic hydrolysis) kappa‐carrageenan in the same solvent/eluant at 60°C yielded a uniform and slightly curved [η]‐M relationship for 5 × 10³ ≤ M/(g mol) ≤ 3 × 10⁶ and a nearly identical molar mass dependence of the radius of gyration. HPSEC at 25°C on kappa‐carrageenan confirmed formation of soluble aggregates. Special emphasis was put on analytical and methodological aspects. The reliability of the experimental data was demonstrated by analogous measurements on dextran calibration standards. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Grafting of poly(3‐hydroxyalkanoate) and linoleic acid onto chitosan

Poly(3‐hydroxy octanoate) (PHO), poly(3‐hydroxy butyrate‐co‐3‐hydroxyvalerate) (PHBV), and linoleic acid were grafted onto chitosan via condensation reactions between carboxylic acids and amine groups. Unreacted PHAs and linoleic acid were eliminated via chloroform extraction and for elimination of unreacted chitosan were used 2 wt % of HOAc solution. The pure chitosan graft copolymers were isolated and then characterized by FTIR, ¹³C‐NMR (in solid state), DSC, and TGA. Microbial polyester percentage grafted onto chitosan backbone was varying from 7 to 52 wt % as a function of molecular weight of PHAs, namely as a function of steric effect. Solubility tests were also performed. Graft copolymers were soluble, partially soluble or insoluble in 2 wt % of HOAc depending on the amount of free primary amine groups on chitosan backbone or degree of grafting percent. Thermal analysis of PHO‐g‐Chitosan graft copolymers indicated that the plastizer effect of PHO by means that they showed melting transitions T_ms at 80, 100, and 113°C or a broad T_ms between 60.5–124.5°C and 75–125°C while pure chitosan showed a sharp T_m at 123°C. In comparison of the solubility and thermal properties of graft copolymers, linoleic acid derivatives of chitosan were used. Thus, the grafting of poly(3‐hydroxyalkanoate) and linoleic acid onto chitosan decrease the thermal stability of chitosan backbone. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103:81–89, 2007     

Hydrolysis of lactic acid based poly(ester-urethane)s

The hydrolysis behaviour of lactic acid based poly(ester-urethane)s has been studied in a buffer solution of pH 7·00 at 37 and 55°C. Samples were prepared using a straight two step lactic acid polymerization process. The lactic acid was first polymerized by condensation with a low molecular weight by hydroxyl terminated telechelic prepolymer and the molecular weight then was increased with a chain extender such as a diisocyanate. In the hydrolysis study, the effect on the hydrolysis rate of different stereostructures (different amount of D -units in the polymer chain) and the length of the ester units were studied. The rate of hydrolysis was examined by various techniques including weighing (water absorption and weight loss), GPC (molecular weight and polydispersity), and DSC (thermal properties). GPC measurements showed that at 37°C the weight average molecular weight of the poly(ester-urethane)s started to decrease slowly during the first week of hydrolysis, but that at 55°C the weight average molecular weight decreased dramatically during the first week of hydrolysis. Significant mass loss occurred later at both temperatures. © 1998 Society of Chemical Industry     

Purification and enzymatic properties of the extracellular and constitutive chitosanase produced by Bacillus subtilis RKY3

BACKGROUND: Purification and enzymatic properties of a chitosanase from Bacillus subtilis RKY3 have been investigated to produce a chitooligosaccharide. The enzyme reported was extracellular and constitutive, which was purified by two sequential steps including ammonium sulfate precipitation and ion exchange chromatography. RESULTS: Sodium dodecyl sulfate‐polyacrylamide gel electrophoresis of the purified chitosanase revealed one single band corresponding to a molecular weight of around 24 kDa. The highest chitosanase activity was found to be at pH 6.0 and at 60 °C. Although the mercaptide forming agents such as Hg²⁺ (10 mmol L^?1) and p‐hydroxymercuribenzoic acid (1 mmol L^?1, 10 mmol L^?1) significantly or totally inhibited the enzyme activity, its activity was enhanced by the presence of 10 mmol L^?1 Mn²⁺. The enzyme showed activity for hydrolysis of soluble chitosan and glycol chitosan, but colloidal chitin, carboxymethyl cellulose, crystalline cellulose, and soluble starch were not hydrolyzed. The analysis of chitosan hydrolysis by thin‐layer chromatography and viscosity variation revealed that the purified enzyme should be endosplitting‐type chitosanase. CONCLUSION: The chitosanase produced by Bacillus subtilis RKY3 was a novel chitosanlytic enzyme with relatively low molecular weight, which is a versatile enzyme for chitosan hydrolysis because it could hydrolyze soluble chitosan into a biofunctional oligosaccharide at a high level. Copyright © 2011 Society of Chemical Industry     

Acid Extraction of the Alkaline Wood Pulps (Kraft or SODA/AQ) Before or During Bleaching Reason and Opportunity

The decreases in kappa number of an unbleached alkaline hardwood pulp of carpinus betulus when performing dilute H₂SO₄ hydrolysis at about 100°C, either after or before oxygen bleaching are the same. The main parameters of this acid hydrolysis are specified by studying the acidification of unbleached alkaline pulp suspensions at room temperature, and the extraction kinetics at temperatures in the range of 88°–110°C by following UV absorbance of the hydrolysis liquors.

Among the dissolved products in the liquors 2-furancarboxylic acid has been identified. This acid results probably from the degradation in the acid medium of compounds present in the unbleached alkaline pulp, which are not oxidized by oxygen in the alkaline medium.     

Effect of network morphology on adhesive performance in emulsion blends of acrylic pressure sensitive adhesives

High-gel containing latices and gel-free latex were blended at various weight ratios. The high-gel containing latices was made of poly(2-ethyl hexylacrylate-stat-acrylic acid) and the gel-free latex was made of poly(2-ethyl hexylacrylate-stat-acrylic acid-stat-isobutoxymethyl acrylamide) using semicontinuous emulsion polymerization. Films were cast at room temperature and dried at 121°C for 10 min. Adhesive performance was evaluated in terms of loop tack, peel, and shear holding power. It was found that interlinking the microgels by the linear polymer due to the isobutoxymethyl acrylamide-acrylic acid reaction in the film when heated gave synergistic effects in increasing shear. This interlinking could take place only if the molecular weight between crosslinks (M_c) of the microgels was greater than the entanglement molecular weight of the linear polymer (M_e), and if the weight average molecular weight of the linear polymer (M_w) was greater than 2 × M_e. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 2109–2117, 2001     

Preparation of oligochitosan via In situ enzymatic hydrolysis of chitosan by amylase in [Gly]BF4 ionic liquid/water homogeneous system

The preparation of oligochitosan with excellent performance via in situ enzymatic hydrolysis of chitosan by amylase in ionic liquid system is reported. It has been found that [Gly]BF₄ ionic liquid leads to the good solubility and assistant degradation for chitosan, as well as good biocompatibility for amylase. In the homogeneous system that contained 1.0 g chitosan (degree of deacetylation = 88.5%) and 99.0 g 2 wt % [Gly]BF₄ aqueous solution, oligochitosan with 2200 viscosity‐average molecular weight has been obtained after 0.12 g amylase being used for 3 h at 50°C and pH 5.0. This result is superior to that conducted in acetic acid system. Moreover, [Gly]BF₄ can be easily separated from the product and reused with only slight performance loss (oligochitosan product with 2700 viscosity‐average molecular weight has been obtained after [Gly]BF₄ being reused for five times). In addition, the mechanism for enzymatic hydrolysis of chitosan in [Gly]BF₄ ionic liquid has been described. The research on the moisture‐absorption, ‐retention, and antibacterial activity of oligochitosan product shows that the smaller molecular weight would bring the better moisture‐absorption and antibacterial properties. The oligochitosan product with 2200 viscosity‐average molecular weight exhibits preferable antibacterial properties to S. aureus and E. coli. At the same time, the moisture‐absorption and ‐retention capacity of the above product can reach 32% (relative humidity (RH) = 43%), 62% (RH = 81%), and 150% (RH = 43%), 35% (dry silica gel) respectively. The enzymatic preparation of oligochitosan through [Gly]BF₄ ionic liquid/water homogeneous system can be an efficient and environment‐friendly method for academics and industry. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41152.     

Humid aging of plastics: Effect of molecular weight on mechanical properties and fracture morphology of polycarbonate

Polycarbonate tensile bars were aged up to 18 months at 0%, 75%, and 100% relative humidity and temperatures of 65–93°C. In the humid aged samples hydrolysis caused progressive reductions in molecular weight. Below a critical molecular weight (M _w = 33,800, M _n = 14,300) tensile strength dropped off rapidly. A transition from ductile to brittle failure was also observed at that point. Extrapolations indicate that the ductile–brittle transition at 38°C will be reached after 5 years at 100% relative humidity for the polycarbonate studied. Elongation was affected even in the early stages of hydrolysis. This suggests that whenever the degradation mechanism is a molecular weight reduction, toughness will be affected before the strength properties are lost. Mechanical properties are affected by annealing and antiplasticization which reduce localized stresses and increase short-range order. The brittle fracture surfaces of polycarbonate consist of four distinct regions. The size of the regions and the prominence of the features changed as the molecular weight decreased.     

Polymerization of ethylene to branched poly(ethylene)s using <Emphasis Type="Italic">ansa</Emphasis>-η<Superscript>5</Superscript>-monofluorenyl cyclohexanolato zirconium(IV) complex/methylaluminoxane

ansa-η⁵-Monofluorenyl cyclohexanolato zirconium complex 3 was shown to be active for the polymerization of ethylene when activated with methylaluminoxane (MAO) at 5 bar. Up to a polymerization temperature of 40 °C, 3/MAO resulted in linear poly(ethylene)s with saturated chain ends. However, at polymerization temperatures of 60, 80, and 100 °C, a mixture of branched poly(ethylene)s, linear α-olefins and long chain alkanes was obtained. The poly(ethylene)s produced at 80 and 100 °C exhibited a bimodal molecular weight distribution indicative of multiple active species. Very high molecular weight (M _v > 5 × 10⁵) linear poly(ethylene)s were obtained using 3/MAO at 25 °C.     

Liquid‐crystalline behavior of chitosan in malic acid

This report describes how the degree of deacetylation and molecular weight of chitosan and the concentrations of sodium chloride and malic acid affect the formation of lyotropic chitosan liquid crystals. Chitosan samples of various degrees of deacetylation were prepared from β‐chitin that was isolated from squid pens. They were degraded by ultrasonic irradiation to various molecular weights. The critical concentrations forming chitosan liquid crystals were determined with a polarized microscope. A chitosan sample with a degree of deacetylation of 67.2–83.6% formed cholesteric lyotropic liquid crystals when it was dissolved in 0.37–2.59M malic acid. The critical concentrations increased with increasing degrees of deacetylation of chitosan. They decreased with increasing molecular weights or increasing concentrations of sodium chloride and malic acid. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Properties of copolymers of aspartic acid and aliphatic dicarboxylic acids prepared by reactive extrusion

Aspartic acid is prepared chemically or by the fermentation of carbohydrates. Currently, low molecular weight polyaspartic acids are prepared commercially by heating aspartic acid at high temperatures (>220°C) for several hours in the solid state. In an effort to develop a more rapid, continuous, melt polymerization scheme, aspartic acid was copolymerized with adipic, azelaic, sebacic, and dodecanedioic acids using a vented twin‐screw extruder. Copolymers having ratios of aspartic/diacid ≤16 and M_w up to 9100 were prepared at temperatures of 240–260°C and residence times of only about 5 min. M_w generally increased with aspartic/diacid ratio but melt viscosities became very high and processing became difficult at ratios >16. Most of the copolymers exhibited inhibition of calcium carbonate precipitation at concentrations similar to that of pure polyaspartic acid and thus may find application as antiscalants. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Polymerization of methyl methacrylate with Nickel(II)α‐benzoinoxime complex

Polymerizations of methyl methacrylate (MMA) monomer initiated by a novel Ni(II)α‐benzoinoxime complex have been achieved under homogeneous conditions in the 25–60°C temperature range. The activity for polymerization increases with reaction temperature and by carrying out the polymerization in solution of low‐polarity solvents without any induction time. The obtained polymers have weight‐average molecular weights about 10⁵ and slight broad polydispersity indexes (2.2 ≤ M_w/M_n ≤ 3.3). Dependence of rate constants polymerization and decomposition of initiator (k_app and k_d, respectively) on temperature was investigated and activation parameters were computed from Arrhenius plot. ¹H‐NMR analysis of PMMA revealed a syndio‐rich atactic microstructure in agreement with conventional radical process. Radical scavenger TEMPO effect together with microstructure and molecular weight distributions data supported that the polymerization proceed via free radical mechanism. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Effect of molecular weight on brittle‐to‐ductile transition temperature of polyetherimide

The fracture and yield strength of polyetherimide was evaluated over a temperature range of 23 to 140°C for materials with number‐average (M_n) and weight‐average molecular weight (M_w) ranging from 15.6 to 22.8 and 36.6 to 52.3 kg/mol, respectively. The brittle‐to‐ductile transition temperature, where an equal probability exists that an impact will result in a brittle or ductile failure, was determined by evaluating the temperature at which fracture and yield strength are equal. The transition temperature decreased from 155 to 60°C with increasing molecular weight and provided a measure of relative ductility between material samples. As a case study, the practical impact strength of an injection‐molded food service tray was determined at 20°C and correlated with fracture strength as a function of molecular weight. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 1666–1671, 2004     

Molecular size and aggregation behavior of Erwinia gum in aqueous solution

Erwinia (E) gum, a stabilizer and thickening agent of food, is composed of glucose, fucose, galactose, and glucuronic acid (1 : 0.1 : 0.05 : 0.3 by molar ratio). The apparent weight‐average molecular weight M_w and intrinsic viscosity [η] in 0.2 M NaCl aqueous solution were measured to be 7.83 × 10⁵ and 268 mL g⁻¹, respectively, by light scattering and viscometry. The aggregation behavior of E gum in aqueous solution was investigated by gel permeation chromatography (GPC) and dynamic light scattering. The results showed that 7.5% E gum exists as an aggregate, whose diameter is 12 times greater than single‐stranded chain, in aqueous solution at 25°C, and the aggregates' content decreased with increasing temperature or decreasing polymer concentration. The aggregates at higher temperature were more readily broken than in exceeding dilute solution. GPC analysis proved that a significant shoulder, corresponding to a fraction of higher molecular weight due to chain aggregation, appeared in the chromatogram of E gum in 0.05 M KH₂PO₄/5.7 × 10⁻³ M NaOH aqueous solution (pH 6.0) at 35°C, and decreased with increasing temperature, finally disappeared at 90°C. The disaggregation process of E gum in aqueous solution can be described as follows: with increasing temperature, large aggregates first were changed into the middle, then disrupted step by step into single‐stranded chains. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 75: 1083–1088, 2000