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1.
In this work, phase separation in carbon nanofiber (CNF) composites with a blend of ultrahigh molecular weight polyethylene (UHMWPE)/high‐density polyethylene (HDPE) was revealed, and its effects on tribological properties were investigated. Results from morphological analysis by optical and scanning electron microscopy indicated two distinct microstructures: a dispersed UHMWPE phase and a continuous microstructure containing HDPE and CNFs. The addition of CNFs into the UHMWPE/HDPE blend induced a decreased steady‐state torque indicative of a decreased dissolution and improved processability. Because CNFs predominantly resided into the HDPE phase, neat HDPE, a HDPE/CNF composite, and neat UHMWPE samples were also prepared for comparison. Wear results, determined by a pin‐on‐disk apparatus, showed that both initial run‐in and steady‐state wear rates of the UHMWPE/HDPE/CNF nanocomposites were reduced with an increasing concentration of CNFs. The wear resistance of the UHMWPE/HDPE blend was more strongly influenced than neat HDPE by the addition of CNFs, which may have been affected by a reduced dissolution and improved interfacial interaction between the two phases. Results from this study suggested that HDPE may not be appropriate for processing UHMWPE composites, as CNFs reside in the HDPE phase, and HDPE diminishes the wear resistance of the material. POLYM. ENG. SCI., 2010. © 2009 Society of Plastics Engineers  相似文献   

2.
The effect of cellulose nanofibers (CNFs) and poly [methyl methacrylate (MMA)]-grafted cellulose nanofibers (CNF-g-PMMA) on mechanical properties and degradability of a 75/25 low density polyethylene/thermoplastic starch (LDPE/TPS) blend was investigated. Graft copolymerization on CNFs was performed in an aqueous suspension by free radical polymerization using MMA as an acrylic monomer. In addition, a LDPE/TPS blend was reinforced by different amounts of CNFs (1–5 wt%) and CNF-g-PMMA (1–7 wt%) using a twin-screw extruder. A 61% grafting of PMMA on the surface of CNFs was demonstrated by gravimetric analysis. Moreover, after modification the X-ray photoelectron spectroscopy analysis showed a 20% increase of carbon atoms on the surface of CNFs and a 22.6% decrease in the oxygen content of its surface. The mechanical properties of the CNFs-modified composites were significantly improved compared to the unmodified nanocomposites. The highest tensile strength and Young’s modulus were obtained for the composites reinforced by 3 and 7 wt% CNF-g-PMMA, respectively. The degradability of cellulose nanocomposites was studied by water absorption and soil burial tests. Surface modification of CNFs lowered water absorption, and soil burial test of the LDPE/TPS blend showed improvement in biodegradability by addition of CNF-g-PMMA.  相似文献   

3.
Polymer nanocomposites filled with low volume fractions of carbon nanofibers (CNFs) were prepared by melt‐compounding. Three types of polymers with different crystallization behavior, i.e., weakly‐crystallized low density polyethylene (LDPE), strongly crystallized high density polyethylene (HDPE) and amorphous polystyrene (PS), were selected as matrices for the nanocomposites. The effects of polymer crystallization on the dispersion of CNFs were examined. Optical and electron microscopic examinations revealed that the dispersion of CNFs in the nanocomposite matrices was strongly depended on the crystallization behavior of polymer matrices. The CNFs were found to disperse uniformly in weakly crystallized LDPE and amorphous PS matrices, but agglomerated in HDPE due to its strong crystallization tendency. Such a distinct dispersion behavior of CNFs in polymers had a profound effect on the electrical properties of the nanocomposites investigated. The PS/CNF nanocomposites exhibited the lowest percolation threshold. The HDPE/CNF nanocomposites showed the largest percolation threshold due to the CNF agglomeration within the amorphous phase of HDPE. POLYM. ENG. SCI., 48:177–183, 2008. © 2007 Society of Plastics Engineers  相似文献   

4.
郑丽娜  郝春成 《塑料制造》2011,(12):67-68,71
通过微波法化学镀镍对纳米碳纤维(CNFs)进行表面改性,采用熔融共混法制备CNFs/低密度聚乙烯(LDPE)纳米复合材料,在模压硫化过程中施加磁场,实现表面镀镍CNFs在LDPE基体中的取向,研究了CNFs的掺杂对CNFs/LDPE纳米复合材料结晶性能的影响,采用场发射扫描电子显微镜(FE-SEM)观察刻蚀后样品中CNFs分散、取向情况和球晶形貌,采用X射线衍射仪(XRD)分析纳米复合材料结晶性能。研究发现,在LDPE基体中CNFs的掺杂对纳米复合材料结晶性能有着较大的影响;掺杂CNFs使LDPE的结晶度下降,且掺杂样品需较长时间的刻蚀才能看到清晰的球晶结构,LDPE的球晶结构较明显,其直径约6μm,CNTs的取向使纳米复合材料的结晶度增大。  相似文献   

5.
The effects of organoclay type, compatibilizer, and the addition order of components during melt‐blending process on the morphology and thermal, mechanical, and flow properties of ternary nanocomposites based on low‐density polyethylene (LDPE) were investigated. As a compatibilizer, ethylene/methyl acrylate/glycidyl methacrylate (E‐MA‐GMA), as organoclays Cloisites® 15A, 25A, and 30B were used. All samples were prepared by a corotating twin screw extruder, followed by injection molding. The highest increase of the basal spacing for ternary nanocomposites was obtained in LDPE/E‐MA‐GMA/Cloisite® 30B nanocomposites with interlayer spacing of 59.2 Å. Organoclay and compatibilizer addition did not influence the melting/crystallization behavior of the compositions, and both compatibilizer and organoclays had no significant nucleation activity in LDPE. Among the ternary nanocomposites, the maximum increase in tensile strength and tensile modulus values was observed for nanocomposites containing organoclay Cloisite® 15A. The improvement with respect to neat LDPE was 43% for tensile strength and 44% for tensile modulus. According to the mechanical analysis, the best sequence of component addition was the one in which LDPE, organoclay, and compatibilizer were simultaneously fed to the extruder in the first run, and the product of the first run was extruded once more. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011  相似文献   

6.
The aim of this study was to evaluate the effect of cellulose nanofibers (CNFs) and acetylated cellulose nanofibers (ACNFs) on the properties of low‐density polyethylene/thermoplastic starch/polyethylene‐grafted maleic anhydride (LDPE/TPS/PE‐g‐MA) blends. For this purpose, CNFs, isolated from wheat straw fibers, were first acetylated using acetic anhydride in order to modify their hydrophilicity. Afterwards, LDPE/TPS/PE‐g‐MA blends were reinforced using either CNFs or ACNFs at various concentrations (1–5 wt%) with a twin‐screw extruder. The mechanical results demonstrated that addition of ACNFs more significantly improved the ultimate tensile strength and Young's modulus of blends than addition of CNFs, albeit elongation at break of both reinforced blends decreased compared with the neat sample. Additionally, biodegradability and water absorption capacity of blends improved due to the incorporation of both nanofibers, these effects being more pronounced for CNF‐assisted blends than ACNF‐reinforced counterparts. © 2018 Society of Chemical Industry  相似文献   

7.
采用单螺杆挤出机制备了低密度聚乙烯(LDPE)共混改性聚丙烯(PP)可发性粒料,并通过模压发泡工艺得到改性PP发泡材料;考察了发泡剂的热分解特性以及LDPE的含量对共混体系的熔融/结晶行为、晶体结构和发泡性能的影响。结果表明:与纯偶氮二甲酰胺(AC)相比,复合发泡剂的分解温度下降了45℃;LDPE的引入没有改变PP的晶型结构,但降低了共混体系的结晶度;当LDPE的含量为15%~20%时,LDPE/PP共混体系的发泡效果最佳。  相似文献   

8.
In this work, the use of a laboratory twin-screw extruder was evaluated to process ultrahigh molar mass polyethylene and composites with carbon nanotubes (CNTs). Commercial polymer samples with lubricant (1%) and different percentages (0.01%, 0.05%, and 0.1%) of pure, oxidized, and chemically surface treated multi-walled carbon nanotubes (MWCNTs) were evaluated. The results showed that polymer melting and crystallization temperatures were not affected by CNTs, although an increase in the degree of crystallinity in all nanocomposites was observed along with a decrease in crystal size. Therefore, CNTs behaved as nucleating agents. All ultrahigh molar mass polyethylene (UHMWPE)/CNT samples showed increased initial degradation temperature, although this was not very great when introducing acetylated and stearic acid modified CNTs. Both oxidized CNTs and stearic acid CNTs did not markedly improve the composites' mechanical properties. Therefore, the nanocomposites containing pure CNTs and most of those with acetylated CNTs resulted in higher reinforcement for UHMWPE. The addition of the lubricant allowed the polymer matrix to be processed in the extruder, whereas the increase in CNT content in UHMWPE improved the stiffness of the material. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47459  相似文献   

9.
The dynamic rheological behavior of low‐density polyethylene (LDPE)/ultra‐high‐molecular‐weight polyethylene (UHMWPE) blends and linear low‐density polyethylene (LLDPE)/UHMWPE blends was measured in a parallel‐plate rheometer at 180, 190, and 200°C. Analysis of the log–additivity rule, Cole–Cole plots, Han curves, and Van Gurp curves of the LDPE/UHMWPE blends indicated that the blends were miscible in the melt. In contrast, the rheological properties of LLDPE/UHMWPE showed that the miscibility of the blends was decided by the composition of LLDPE. The differential scanning calorimetry results and scanning electron microscopy photos of the LLDPE/UHMWPE blends were consistent with the rheological properties, whereas with regard to the thermal and morphological properties of LDPE/UHMWPE blends, the results reveal three endothermic peaks and phase separation, which indicated a liquid–solid phase separation in the LDPE/UHMWPE blends. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013  相似文献   

10.
Low‐density polyethylene (LDPE)/nanoprecipitated calcium carbonate (NPCC) nanocomposites were prepared with a self‐made vane extruder (VE) that generates global dynamic elongational flow and with a single‐screw extruder (SSE) that generates low shear flow. The mechanical properties, dispersed phase morphology, and thermal behavior of the nanocomposites were investigated to compare the different processing techniques. Scanning electron micrograph and transmission electron micrograph show that the elongational flow in the VE improves the dispersion of NPCC (5 wt%) particles in the LDPE matrix. The dimensional distribution of NPCC particles in the VE is significantly lower than that of the SSE. Differential scanning calorimetric curves indicate that dynamic elongational flow can enhance the crystallization ability of the LDPE/NPCC nanocomposites. The mechanical properties of the VE‐extruded samples are superior to those of the SSE‐extruded samples. When compared with that of SSE, morphology of tensile fracture surfaces suggests that the uniform and fine dispersion of NPCC particles in the LDPE matrix can successfully improve modulus and toughness of the LDPE/NPCC nanocomposites based on the novel VE. POLYM. COMPOS., 35:884–891, 2014. © 2013 Society of Plastics Engineers  相似文献   

11.
LDPE/ultrahigh molecular weight polyethylene (UHMWPE) blends were prepared through a pan‐milling reactor in solid state at ambient temperature. The changes of structure and properties of LDPE/UHMWPE blends were investigated by melt flow index, mechanical properties, scanning electronic microscope (SEM), differential scanning calorimetry (DSC), and wide‐angle X‐ray diffraction. SEM photos showed that after pan‐milling treatment the dispersed approximately equiaxed UHMWPE particle became rodlike. DSC measurement illustrated that after pan‐milling treatment, the peaks of UHMWPE shift to lower temperatures while the peaks of LDPE kept stable. The more content of UHMWPE led to more evident shift. X‐ray diffraction analysis showed that the crystallinity of milled LDPE/UHMWPE blends decreased lightly, but the crystalline grain size decreased only for high content UHMWPE blends. The tensile properties of pan‐milled LDPE/UHMWPE blends also achieved significant improvement after pan milling treatment. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 2487–2493, 2013  相似文献   

12.
The preparation of ultra‐high‐molecular weight polyethylene (UHMWPE)/organoclay nanocomposites by continuous elongational flow technique was investigated in a novel eccentric rotor extruder (ERE). The distribution and dispersion morphologies of organo‐modified montmorillonite (OMMT) layers were revealed and observed by ash determination, wide angle X‐ray diffraction and transmission electron microscopy. The thermal and thermal‐mechanical behaviors were characterized by differential scanning calorimeter, thermal gravimetric analysis and dynamic mechanical thermal analysis. The mechanical performances was measured by tensile and impact test. The morphologies of the nanocomposites evidenced that the OMMT layers can be well intercalated or/and exfoliated by UHMWPE matrix, then the fabrication mechanism of intercalated and exfoliated OMMT structures under continuous elongational flow was discussed. The ideal dispersion of OMMT in UHMWPE matrix obviously improved the crystallinity and the mechanical properties at a certain concentration of OMMT loading, indicating that the lower OMMT addition can lead an effective strengthening and toughening for UHMWPE. POLYM. ENG. SCI., 59:547–554, 2019. © 2018 Society of Plastics Engineers  相似文献   

13.
The nanocomposites of low‐density polyethylene contain graphene (LDPE/Gr) and low‐density polyethylene contains carbon‐nanotubes (LDPE/CNTs) with different Gr loadings (0.5, 1, and 3 wt%) were formulated with a melt‐mixing method. The distribution of Grs in LDPE was detected by scanning electron microscopy. In this study, morphological, electrical, thermal, tensile, and rheological properties of nanocomposites were comparatively investigated. The outcomes were reviewed and it was recognized that LDPE/Gr nanocomposites reveal superior properties than LDPE/CNTs nanocomposites at the same loadings. The superior performance of LDPE/Gr nanocomposites attributes to the large aspect ratio of Gr and its two dimensional flat surfaces which effect in increasing physical interlinking with LDPE chains and expanded the interface zone at filler–LDPE interface. It was also identified that the achieved results for LDPE/CNT nanocomposites, which has a compact surface area and linkage with LDPE, are less noticeable than similar Gr compounds due to higher interfacial interactions between Gr and LDPE. The thermomechanical results of LDPE/Gr nanocomposites have been studied and the influence of nanoscaled strengthening in the thermoplastic matrix has been investigated. The existence of Gr limits the flexibility of LDPE chains, increases the rigidity and the strength of the LDPE‐nanocomposites. This study compares how a flat or roll structure of carbon nano‐structure additive (Grs vs. CNTs) can change the various properties of LDPE nanocomposites. J. VINYL ADDIT. TECHNOL., 25:35–40, 2019. © 2018 Society of Plastics Engineers  相似文献   

14.
(Low‐density polyethylene) (LDPE)/clay nanocomposites were prepared by melt blending in a twin‐screw extruder by using different mixing methods. Zinc‐neutralized carboxylate ionomer was used as a compatibilizer. Blown films of the nanocomposites were then prepared. The effect of mixing method on the clay dispersion and properties of the nanocomposites was evaluated by wide‐angle X‐ray diffraction analysis, mechanical properties, thermal properties, and barrier properties. The structure and properties of nanocomposites containing different amounts of nanoclay prepared by selected mixing techniques were also investigated. It was found that melt compounding of Surlyn/clay masterbatch with pure LDPE and Surlyn (two‐step‐a method) results in better dispersion and intercalation of the nanofillers than melt mixing of LDPE/Surlyn/clay masterbatch with pure LDPE and surlyn (two‐step‐b method) and direct mixing of LDPE with clay. The films containing ionomer have good barrier properties. A wide‐angle X‐ray diffraction pattern indicates that intercalation of polymer chains into the clay galleries decreases by increasing the clay content. Barrier properties and tensile modulus of the films were improved by increasing the clay content. In addition, tensile strength increased in the machine direction, but it decreased in the transverse direction by increasing the clay content. DSC results showed that increasing the clay content does not show significant change in the melting and crystallization temperatures. The results of thermogravimetric analysis showed that the thermal stability of the nanocomposites decreased by increasing the clay content more than 1 wt%. J. VINYL ADDIT. TECHNOL., 21:60–69, 2015. © 2014 Society of Plastics Engineers  相似文献   

15.
Low density polyethylene (LDPE)/clay nanocomposites, which can be used in packaging industries, were prepared by melt‐mix organoclay with polymer matrix (LDPE) and compatibilizer, polyethylene grafted maleic anhydride (PEMA). The pristine clay was first modified with alkylammonium salt surfactant, before melt‐mixed in twin screw extruder attached to blown‐film set. D‐spacing of clay and thermal behavior of nanocomposites were characterized by Wide‐Angle X‐ray Diffraction (WAXD) and differential scanning calorimetry (DSC), respectively. WAXD pattern confirmed the increase in PEMA contents exhibited better dispersion of clay in nanocomposites. Moreover, DSC was reported the increased PEMA contents caused the decrease in degree of crystallinity. Mechanical properties of blown film specimens were tested in two directions of tensile tests: in transverse tests (TD tests) and in machine direction tests (MD tests). Tensile modulus and tensile strength at yield were improved when clay contents increased because of the reinforcing behavior of clay on both TD and MD tests. Tensile modulus of 7 wt % of clay in nanocomposite was 100% increasing from neat LDPE in TD tests and 17% increasing in MD tests. However, elongation at yield decreased when increased in clay loading. Oxygen permeability tests of LDPE/clay nanocomposites also decreased by 24% as the clay content increased to 7 wt %. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007  相似文献   

16.
To discuss the synergistic effects of mixed conductive filler on nanocomposites, different structural carbon nanofiller/ultrahigh-molecular-weight polyethylene (UHMWPE) hybrid nanocomposites with uniform and segregated structure were prepared by using ethanol-assisted dispersion, hydrazine reduction, and hot-pressing methods. Scanning electron microscopy and polarized optical microscopy images of the nanocomposites fracture showed that the complete conductive channels could be formed in segregated nanocomposites prepared by powder mixing method. By contrast, the discontinuous electric path could be observed in the homogeneous nanocomposites prepared by the solution method. The test of conductivity performance demonstrated that the percolation threshold of carbon black (CB)/UHMWPE and multiwalled carbon nanotubes (MWCNTs)-CB/UHMWPE nanocomposites with segregated structure were 0.42 and 0.18 vol %, which were lower than those of the nanocomposites with uniform structure (4.91 and 2.62%). The electrical conductivity of MWCNTs-CB/UHMWPE nanocomposites with segregated structure reached to 3.0 × 10−2 S m−1 with the filler content of 1.5 vol %. In addition, the results of differential scanning calorimetry indicated that the crystallinity of UHMWPE decreased slightly with the addition of mixed filler. All of the study showed that the conductivity of MWCNTs-CB/UHMWPE nanocomposites with segregated structure has better electrical conductivity than the uniform. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47317.  相似文献   

17.
The combined effects of an organically modified montmorillonite (OMMT) and an intumescent flame retardant, poly (piperazine spirocyclic pentaerythritol bisphosphonate) (PPSPB), in (low‐density polyethylene)/[ethylene‐(vinyl acetate) copolymer] (LDPE/EVA) nanocomposites were observed. The results from X‐ray diffraction and transmission electron microscopy studies showed that exfoliated LDPE/EVA/PPSPB/OMMT nanocomposites were formed. Thermal stability and flammability properties were investigated by thermogravimetric analysis and cone calorimeter tests. The combination of PPSPB and montmorillonite improved thermal stability and reduced significantly the flammability, including peak heat release rate (PHRR), total heat release, average mass loss rate, etc. The PHRR of LDPE/EVA/PPSPB/OMMT was reduced by about 50% compared to that of an LDPE/EVA blend. The morphology and composition of the residues generated by cone calorimeter tests were investigated by scanning electronic microscopy (SEM) and energy dispersive X‐ray (EDX) analysis. The results of SEM showed that a compact and dense intumescent char was formed from the LDPE/EVA/PPSPB/OMMT nanocomposite upon combustion. The results of EDX examination revealed that the carbon content of this char was increased significantly by the combined effect of PPSPB and montmorillonite. J. VINYL ADDIT. TECHNOL., 19:285–292, 2013. © 2013 Society of Plastics Engineers  相似文献   

18.
The present study deals with the processing and characterization of cellulose nanocomposites natural rubber (NR), low‐density polyethylene (LDPE) reinforced with carrot nanofibers (CNF) with the semi‐interpenetrated network (S‐IPN) structure. The nanocomposites were compounded using a co‐rotating twin‐screw extruder where a master‐batch of NR and CNF was fed to the LDPE melt, and the NR phase was crosslinked with dicumyl peroxide. The prepared S‐IPN nanocomposites exhibited a significant improvement in tensile modulus and yield strength with 5 wt % CNF content. These improvements are due to a better phase dispersion in the S‐IPN nanocomposites compared with the normal blend materials, as demonstrated by optical microscopy, electron microscopy and ultraviolet–visible spectroscopy. The S‐IPN nanocomposite also displayed an improved crystallinity and higher thermal resistance compared with NR, CNF, and the normal blend materials. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45961.  相似文献   

19.
Nanocomposites of LDPE/LLDPE/nanoclay have been prepared using a lab‐scale co‐rotating twin screw extruder. Using XRD, tensile testing, AFM, TGA, effects of some material properties and one processing parameter on mechanical and thermal properties of the prepared nanocomposites were evaluated. Tensile properties indicated that all the prepared nanocomposites exhibited a significant improvement in elastic modulus and toughness compared to pristine LDPE/LLDPE blends of the same composition. Thermal stability of nanocomposites in the air and nitrogen atmosphere was improved. XRD patterns and AFM micrographs showed semi‐exfoliated and intercalated microstructures for the prepared nanocomposites with different orders of mixing.  相似文献   

20.
The effects of an intercalating agent on the morphology and thermal and flame‐retardant properties of low‐density polyethylene (LDPE)/layered double hydroxide (LDH) nanocomposites were studied with Fourier transform infrared spectroscopy, X‐ray diffraction, transmission electron microscopy, microscale combustion calorimetry, thermogravimetric analysis, and mechanical property measurements. X‐ray diffraction and transmission electron microscopy demonstrated that after intercalation with stearate anion (SA) or dodecyl sulfate anion (DS), organo‐LDH could be nanodispersed in an LDPE matrix with exfoliated structures or intercalated structures simultaneously with partially exfoliated structures, respectively, via melt intercalation. However, the unmodified LDH composites yielded only microcomposites. Microscale combustion calorimetry, thermogravimetric analysis, and dynamic Fourier transform infrared spectra showed the following order for the flame‐retardant and thermal properties: LDPE/SA‐modified LDH > LDPE/DS‐modified LDH > LDPE/NO3‐modified LDH > LDPE. The higher performance of the LDPE/LDH nanocomposites with respect to flame retardance and thermal stability could be attributed to the better dispersion state of the LDH layers in the LDPE matrix and the greater hindrance effect of LDH layers on the diffusion of oxygen and volatile products throughout the composite materials when they were exposed to burning or thermal degradation. The tensile strength and elongation at break of the LDPE/LDH nanocomposites decreased to some extent because of the decrease in the crystallinity of the LDPE matrix. A transmittance test showed that the transparency of the exfoliated LDPE/SA‐modified LDH nanocomposite was very close to that of neat LDPE. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011  相似文献   

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