Soybean oil‐based shape‐memory polyurethanes: Synthesis and characterization

Shape‐memory polymers (SMPs) have wide range of applications due to their ability to sense environmental stimuli and reshape from a temporary shape to a permanent shape. Plant oil‐based polymeric materials are highly concerned in recent years in consideration of petroleum depletion and environmental pollution. However, plant oil‐based polymers are rarely investigated regarding their shape‐memory characteristics though bio‐based SMPs are highly desired nowadays. In this study, a series of soybean oil‐based shape‐memory polyurethanes (SSMPUs) are prepared through a mild chemo‐enzymatic synthetic route, and their properties are fully characterized with tensile testing, DSC, dynamic mechanical analysis (DMA), and shape‐memory testing. Results show that SSMPUs are soft rubbers with tensile strength in the range of 1.9–2.2 MPa and glass transition temperature in the range of 2–5°C, and possess good shape recoveries at RT when stretching ratio is 10, 20, and 30%, respectively. This work would promote the development of high‐value‐added plant oil‐based shape‐memory polyurethanes. Practical applications: Using annual renewable plant oil as feedstock, the synthesized SSMPUs show good shape recovery properties, which will make them applicable as potential alternatives to petroleum‐based shape‐memory materials. The simple and mild preparation process also contributes to the further exploration of plant oil to value‐added functional materials.     

Porous inorganic-organic shape memory polymers

Thermoresponsive shape memory polymers (SMPs) are a type of stimuli-sensitive materials that switch from a temporary shape back to their permanent shape upon exposure to heat. While the majority of SMPs have been fabricated in the solid form, porous SMP foams exhibit distinct properties and are better suited for certain applications, including some in the biomedical field. Like solid SMPs, SMP foams have been restricted to a limited group of organic polymer systems. In this study, we prepared inorganic-organic SMP foams based on the photochemical cure of a macromer comprised of inorganic polydimethylsiloxane (PDMS) segments and organic poly(ε-caprolactone) (PCL) segments, diacrylated PCL(40)-block-PDMS(37)-block-PCL(40). To achieve tunable pore size with high interconnectivity, the SMP foams were prepared via a refined solvent-casting/particulate-leaching (SCPL) method. By varying design parameters such as degree of salt fusion, macromer concentration in the solvent and salt particle size, the SMP foams with excellent shape memory behavior and tunable pore size, pore morphology, and modulus were obtained.     

Linear Shape Memory Polyester with Programmable Splitting of Crystals

Shape memory polymers (SMPs)are widely used owing to their ability to change shapes under external stimuli. Conventional covalently crosslinked SMPs have limitations in biomedical applications. This article presents a linear shape memory biodegradable polyester without chemical crosslinks or multiblock structures. A new programming protocol is developed to split the crystals into two parts with different melting transitions through partial melting/recrystallization. The split crystals play different roles in fixation and recovery process to complete a shape memory cycle. The ratio between the partitioned crystals affects the fixed rate and recovery rate. The shape memory performance can be optimized by controlling the partial melting temperature and pre-stretching of the sample. Examples of complicated shape changes demonstrate the effectiveness of the proposed technique. The method is applicable to crystallizable linear polymers and has potential applications in implantation devices.     

Recent progress in shape memory polymer: New behavior,enabling materials,and mechanistic understanding

Shape memory polymers (SMPs), as a class of programmable stimuli-responsive shape changing polymers, are attracting increasing attention from the standpoint of both fundamental research and technological innovations. Following a brief introduction of the conventional shape memory effect (SME), progress in new shape memory enabling mechanisms and triggering methods, variations of in shape memory forms (shape memory surfaces, hydrogels, and microparticles), new shape memory behavior (multi-SME and two-way-SME), and novel fabrication methods are reviewed. Progress in thermomechanical modeling of SMPs is also presented.     

Two‐Way Reversible Shape Memory Properties of Benzoyl Peroxide Crosslinked Poly(ethylene‐co‐vinyl acetate) under Different Stress Conditions

Two‐way (reversible) chemically crosslinked semicrystalline shape memory polymers are synthesized using poly(ethylene‐co‐vinyl acetate) (PEVA) with benzoyl peroxide (BPO). The two‐way shape memory effect (2W‐SME) is achieved under both constant stress and stress‐free conditions. It is found that the stress‐free 2W‐SME can be achieved by the relationship between the initial prestretching strain (R_prestretch) and recovery strain (R_rec). Under the same prestretching stress, the stress‐free two‐way shape memory behavior can be controlled by variation of R_rec using a different setting temperature (T_set) in the recovery process. More importantly, the driving force and recovery force, as one of the key indicators for two‐way shape memory materials, are investigated, and they significantly change depending on the BPO content. The sample with high BPO content shows excellent high‐temperature creep resistant performance. A highly crosslinked structure can suppress viscous flow and provides sufficient force to allow the sample to recover its initial shape after crystal melting. Therefore, the PEVA/BPO samples are able to contract during heating. The presence of an oriented crystal structure with high applied stress that causes sample elongation during cooling is also investigated. These findings for PEVA/BPO two‐way shape memory polymers will contribute to their applications as soft actuators in various fields.     

Challenges of shape memory polymers: A review of the progress toward overcoming SMP's limitations

Many applications ranging from biomedical to aerospace have been proposed for the use of shape memory polymers (SMPs). To optimize SMPs properties for appropriately targeting such wide‐spreading application requirements, it becomes necessary to understand the structure/property relationships in SMPs. The literature was reviewed and the recent advances made in the development of SMPs were determined to establish guidelines for composition and structure considerations for designing SMPs with targeted chemical, physical, and shape memory (SM) properties. It was concluded that covalently crosslinked glassy thermosets appear to be better SMP candidates because of their intrinsically higher modulus, greater thermal and chemical stability, higher shape fixity and recovery, and possibly their longer cycle life. However, material design allows for reaching comparable or better properties for all classes of SMPs. This emphasizes that optimization of SMPs requires application‐specific molecular, structural, and geometrical design. Current techniques for improving stress recovery and cycle time, which compared to shape memory alloys are the two main limitations of SMPs, are extensively discussed. Understanding the relationships between the composition and structure of an SMP and its SM properties as well as its limitations enables one to better define the development areas for high performance SMPs. POLYM. ENG. SCI., 2008. © 2008 Society of Plastics Engineers     

Microwave-induced shape-memory poly(vinyl alcohol)/poly(acrylic acid) interpenetrating polymer networks chemically linked to SiC nanoparticles

Microwave (MW)-induced shape-memory poly(vinyl alcohol)/poly(acrylic acid) (PVA/PAA) interpenetrating polymer networks (SMP-IPNs) were prepared through in situ polymerization. Silicon carbide (SiC) nanoparticles were modified by 3-(methacryloyloxy) propyltrimethoxysilane (KH570). 3-(Methacryloyloxy) propyltrimethoxysilane was covalently bonded on the surface of SiC through the reaction of silanol and the methoxy groups. The polymerization of acrylic acid (AA) using N,N′-methylenebis (2-propenamide) (MBA) as cross-linker in PVA solution was initiated through the double bonds of KH-570 grafted on SiC, leading to a PAA polymer network cross-linked with MBA. The PVA molecular chains run through the PAA cross-linking network and form an IPN structure. Therefore, SiC as a strong MW absorbing material could be chemically cross-linked into polymer matrix. The effect of composition on the properties of SMP-IPN was studied using dynamic mechanical analysis, dielectric properties and shape memory effect (SME) test. The results showed that the introduction of SiC in IPNs not only provided samples with excellent MW-induced shape memory effect (SME), but also caused a higher equilibrium temperature under MW irradiation. Moreover, both SiC content and applied MW power affected the shape recovery properties of PVA/PAA interpenetrating composites. MW-induced SMPs offered great advantages such as fast recovery, high recovery rate, and remote actuation. This study provides the potential applications of the fast and environmentally friendly SMPs used as MW-responsive sensors, implantable devices, etc.     

Fourier transform infrared study of supramolecular polyurethane networks containing pyridine moieties for shape memory materials

Non‐covalent interactions are increasingly used in the molecular self‐assembly of well‐defined structures. In this study, a series of pyridine‐containing polyurethanes (PUPys) were synthesized with diisocyanates and pyridine derivatives. Fourier transform infrared spectroscopy was employed to identify the vibration frequencies and investigate the relationship of shape memory effect (SME) and hydrogen‐bonded supramolecular structure of the PUPys. The results show that a large fraction of strong hydrogen bonds are formed in the urethane group as well as in the pyridine ring. Moreover, the hydrogen bonding in the pyridine ring not only shows a response to a temperature stimulus in the PUPys, but is also responsive to moisture in N,N‐bis(2‐hydroxylethyl)isonicotinamine (BINA)/hexamethylene diisocyanate (HDI)‐based PUPys; the hydrogen bonds in the urethane group have a higher dissociation temperature and show little response to moisture absorption. Accordingly, the PUPys are expected to show thermally induced and moisture‐induced SMEs. Finally, the shape recovery process of films in the shape of flowers induced by temperature and moisture supports the idea that the PUPys could be used as thermally induced shape memory polymers (SMPs), and the BINA/HDI‐based PUPys could be used as moisture‐sensitive SMPs. Copyright © 2009 Society of Chemical Industry     

Stress memory of a thermoset shape memory polymer

The performance of stress recovery and shape recovery are equally important for high performance shape memory polymers (SMPs) in emerging applications. However, unlike shape recovery, stress recovery does not always follow a monotonic behavior, i.e., “stress plateau,” “stress overshoot,” and “stress undershoot” can be observed. In order to reveal the complicated stress memorization and recovery behavior, this study employs a phenomenological model which considers the recovery stress as the sum of residual programming stress, memorized stress, thermal stress, and relaxed stress for amorphous crosslinked SMPs. This model is demonstrated by a stress recovery experiment in which a polystyrene based SMP was programmed at two prestrain levels above the glass transition temperature, i.e., 20% (neo‐Hookean hyperelastic region) and 50% (strain‐hardening region), and two fixation temperatures, i.e., 20°C (below T_g) and 45°C (within the T_g region), respectively. In addition, a clear distinction between the memorized stress and recovery stress is presented. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42112.     

热敏形状记忆高分子材料及其应用

介绍了热敏形状记忆高分子材料及其应用。热敏形状记忆高分子材料是通过温度的变化实现形状的记忆与改变,利用其形状记忆功能,热敏形状记忆弹性体可应用在热缩管、油田封隔器、医用外科、保险杠等领域。     

双向可逆形状记忆乙烯⁃醋酸乙烯酯共聚物的制备和性能研究

以乙烯⁃醋酸乙烯酯共聚物（EVA）为原料,过氧化2⁃乙基己基叔丁酯（TBPE）为交联剂,合成了交联EVA双向形状记忆聚合物（SMP）,并且考察了TBPE含量对于交联EVA性能的影响。结果表明,交联EVA的T_m和T_c随着TBPE含量的上升呈现下降的趋势,可以通过交联剂比例调节材料的驱动温度;交联EVA的形状固定率会随着TBPE含量的增加呈现下降趋势,最低达到88.83 %,而样品的形状恢复率均超过99 %,并且都具有单向和双向形状记忆功能;交联EVA也具有双向记忆性能,R_a,_2W随着TBEC的含量增大而减小,R_r,_2W则相反;因此,通过改变交联剂EVA的量,对于双向交联EVA的性能有较大影响。     

Modeling thermomechanical behaviors of shape memory polymer

The thermomechanical constitutive equations are critical for shape memory polymers (SMPs) in analyzing their shape, memory, and recovery responses under different constraints. In this study, a new physical‐based, temperature and time‐dependent constitutive model was proposed. The deformation mechanisms of this class of functional materials were explained, and the theoretical predicting values by different models were compared with available experimental results. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Synthesis of high temperature polyaspartimide-urea based shape memory polymers

Thermally activated shape memory polymers (SMPs) have attracted great interest in recent years for application in adaptive shape-changing (morphing) aero structures. However, these components require materials with transition temperatures well above the glass transition temperatures of most widely available SMPs while also maintaining processability and property tailorability. In the present study, a series of novel polyaspartimide-urea based polymers are synthesized and characterized. The glass transition temperature and shape memory properties are varied using a diisocyanate resin creating a urea crosslinking moiety between the polyaspartimide chains. Overall, a family of high temperature SMPs was synthesized and characterized showing high thermal stability (>300 °C), toughness, strong shape memory effects, and tailorable properties.     

Photo-mediated copper(I)-catalyzed azide-alkyne cycloaddition (CuAAC) “click” reactions for forming polymer networks as shape memory materials

The formation of polymer networks polymerized with the Copper (I) – catalyzed azide – alkyne cycloaddition (CuAAC) click reaction is described along with their accompanying utilization as shape memory polymers. Due to the click nature of the reaction and the synthetic accessibility of azide and alkyne functional-monomers, the polymer architecture was readily controlled through monomer design to manipulate crosslink density, ability for further functionalization, and the glass transition temperature (55–114 °C). Free strain recovery is used to quantify the shape memory properties of a model CuAAC network resulting in excellent shape fixity and recovery of 99%. The step growth nature of this polymerization results in homogenous network formation with narrow glass transitions ranges having half widths of the transition close to 15 °C for these materials resulting in shape recovery sharpness of 3.9%/°C in a model system comparable to similarly crosslinked chain growth polymers. Utilization of the CuAAC reaction to form shape memory materials opens a range of possibilities and behaviors that are not readily achieved in other shape memory materials such as (meth) acrylates, thiol-ene, thiol-Michael, and poly(caprolactone) based shape memory materials.     

New directions in the chemistry of shape memory polymers

The rapidly expanding field of shape memory polymers (SMPs) is driven by a growing number of potential applications, such as biomaterials, optics, and electronics. The basic concept involves polymers that can be trapped in a thermodynamically-unfavorable shape, then triggered by an external stimulus to return to their original shape, doing useful work in the process. Part of the attraction of using SMPs is that the energy released during actuation is stored in the polymer itself, rather than requiring an external force to change shape. This approach is beneficial for applications where external actuation is impossible or inconvenient. Polymers are also advantageous over shape memory metal alloys or ceramics in that there are endless combinations of functional groups and material properties to suit a variety of purposes, based on the monomers and polymerization conditions chosen. This advantage of SMPs is of particular interest in the development of materials with additional, desirable physicochemical attributes that are not necessarily coupled to the shape memory (SM) behavior itself. The SM behavior is quantitatively measured to facilitate comparison of various polymer systems, and researchers have used a number of defining parameters to guide the development and characterization of materials with extremely precise and reliable SM responses. In this review, recent trends in the structural or chemical characteristics of SMPs are explored, with an emphasis on how the molecular structure and functionality of each polymer affects its mechanical response.     

Facile fabrication of shape memory composites from natural Eucommia rubber and high density polyethylene

Shape memory materials are a type of smart material with potential applications in sensors, textiles, aerospace engineering and medical devices. In this study, we prepared Eucommia rubber and high density polyethylene (HDPE) composites with co‐continuous architecture by a simple physical blending method. The shape memory composites memorized two temporary shapes using different melting points of natural Eucommia rubber and HDPE with the addition of dicumyl peroxide (DCP). The architecture of Eucommia rubber/HDPE composites is critical to the materials' properties: each component forms a three‐dimensional percolating network and good properties of the two components may be synergically combined. Our results showed that the memory behavior of the composites was dependent on the degree of crystallinity in the composites. When the DCP was 1 phr, the physical and mechanical properties of the Eucommia rubber/HDPE composites improved and exhibited excellent shape memory behavior, with better values of the shape fixity ratio than of the shape recovery ratio. When DCP was 6 phr, the crystalline phase of Eucommia rubber in the composites was almost completely destroyed, which resulted in one temporary shape memory behavior of the composites. © 2016 Society of Chemical Industry     

Reconfiguration and shape memory triggered by heat and light of carbon nanotube–polyurethane vitrimer composites

Thermoset shape‐memory polymers (SMPs) are widely applied because of their superiority in maintaining permanent shapes. However, the inferiority of this material is also conspicuous, namely the loss of reprocessing ability owing to the chemically crosslinked structure. Fortunately, a new class of SMPs, known as “vitrimers,” was discovered, which can be reshaped or reprocessed via topological rearrangement due to the existence of dynamic covalent bonds. Thus, this new thermoset SMP could become a novel solution. In this paper, carbon nanotube–polyurethane vitrimer (CNT‐PUV) composites have been prepared, which possess the capability of thermally induced shape memory based on entropy changes and thermal reconfiguration based on transcarbamoylation reactions of carbamate bonds. In addition, the introduction of CNTs endows them with properties of near‐infrared (NIR) triggered shape memory and reconfiguration due to the photothermal conversion effect of CNTs. Besides, due to the character of the NIR laser, step‐by‐step shape recovery of CNT‐PUVs is realized from predefined temporary shapes to a permanent shape. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45784.     

High shape-memory effect of hindered phenol/nitrile–butadiene rubber composites by forming hydrogen bonding

To widen the type and scope of use of shape memory polymers (SMPs), we added hindered phenol (AO-80) to nitrile–butadiene rubber (NBR) to gain a group of AO-80/NBR rubber composites. The glass transition temperature (T_g), structure, mechanical properties, and shape memory properties of the AO-80/NBR rubber composites were characterized. It was concluded that the dispersion of AO-80 in the NBR matrix was homogeneous and intra-molecular hydrogen bonds were formed between the hydroxyl groups ( OH) of AO-80 and the cyano groups ( CN) of NBR molecular chain. The dosage of AO-80 added could be changed to tune the T_g. AO-80/NBR rubber composites revealed outstanding shape fixity and shape recovery. The method for tuning the T_g of AO-80/NBR rubber composites will provide an idea for the fabrication and design of new SMPs. © 2020 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48911.     

UV curable micro-structured shape memory epoxy with tunable performance

Micro-structured shape memory polymer (SMP) surfaces are indispensable in various applications. Epoxy polymer emerged as an ideal candidate for SMP surfaces due to its low curing shrinkage and superior thermo-mechanical properties. In this study, we develop a UV curable epoxy system with tunable glass transition temperature and superior shape memory performance. The glass transition temperatures can widely range from 49 to 164°C by simply tuning the ratio of two comonomers. All samples possess excellent shape fixity, shape recovery ratios, and cycling stability. The synergy of the moldable liquid epoxy precursors and the spatiotemporal UV light allows shape memory epoxy with both surface microstructures and complex macro-geometries. We anticipate this UV curable epoxy will expand the scopes of surface shape memory applications.     

Co-extruded multilayer shape memory materials: Comparing layered and blend architectures

Shape memory polymers (SMPs) are a class of materials that exhibit the ability to form multiple temporary shapes, with shape change most often occurring upon exposure to heat. Applications of SMPs can be found in many areas such as sensors, packaging, smart fabrics, and most commonly medicine. Often, thermoplastic SMPs are based on block copolymer or blend morphologies that create two distinct phases, which are on the nano- or micro-scale respectively, to facilitate shape fixing and shape recovery. Forced assembly multilayer co-extrusion of commercially available polyurethane (PU) and polycaprolactone (PCL) polymers was used to create a continuous periodic alternating layer architecture that exhibits shape memory behavior. Similar shape memory properties were observed between PU/PCL layers and blends at 50/50 volume composition; however, offset compositions showed significantly different behavior. The layered structure was maintained across all compositions, as compared with blends that exhibit a composition dependent morphology. The difference in morphology was directly attributed to the difference in shape memory behavior observed between layered and blend films with domain sizes on the micro-scale.