Property reinforcement of silicone dielectric elastomers filled with self‐prepared calcium copper titanate particles

In this article, submicron and micron calcium copper titanate (CCTO) crystallites with different morphologies were successfully designed and prepared by directly thermal treatment method and molten salt method, respectively. Then, the silicone elastomer filled with self‐prepared CCTO particles had high dieletric constant, low dielectric loss, and actuated strain which was greatly improved at low electric field. The dieletric constant at 50 Hz obviously increased from 2.15 for pure silicone elastomer to 4.37 and 4.18 for the submicron and micron CCTO/poly (dimethyl siloxane) (PDMS) composites. The dielectric loss of the composites retained at a low value (less than 0.06). Meanwhile, the elastic modulus of CCTO/PDMS composites was increased slightly only with a good flexibility. Compared to pure silicone elastomer (2.25%), the submicron and micron CCTO/PDMS composites with 2 wt % content exhibited a greater strain of 7.69% and 9.83% at a low electric field of 5 V/μm. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42613.     

Effect of the mixing sequence on the morphology and properties of a polypropylene/polydimethylsiloxane/nano‐SiO2 ternary composite

Ternary composites of polypropylene (PP), polydimethylsiloxane (PDMS) elastomer, and nano‐SiO₂, prepared with three different mixing sequences, were studied for dispersion morphology and its effect on the crystallization of PP and the mechanical properties. The mixing sequence produced a significant effect on the dispersion morphology and, thereby, on the mechanical properties of the composites. A two‐step mixing sequence, in which nano‐SiO₂ was added in the second step to the PP/PDMS binary system, produced a significant encapsulation of nano‐SiO₂ by PDMS, and this, in turn, resulted in the poor modulus and impact strength of the composite. A one‐step mixing sequence of all three components produced a separated dispersion of PDMS and nano‐SiO₂ phases in the PP matrix with the occurrence of a fine band of nano‐SiO₂ particles at the boundaries of the PDMS domains and the presence of some nano‐SiO₂ filler particles inside the PDMS domains. This one‐step mixing sequence produced an improvement in the tensile modulus but a decrease in the impact strength with increasing nano‐SiO₂ content. In the third sequence of mixing, which involved a two‐step mixing sequence through the addition of PDMS in the second step to the previously prepared PP/nano‐SiO₂ binary system, the morphology of the dispersion showed separately dispersed PDMS and nano‐SiO₂ phases with a loose network of nano‐SiO₂ particles surrounding the PDMS domains. This latter series of ternary composites had the highest impact strength and exhibited high shear deformation under tensile and impact conditions. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Preparation and electrodeformation of silicone dielectric elastomers containing poly(propylene glycol diacetate) with different molecular weights

In this study, poly(propylene glycol diacetate)s (PPGDAs) with different molecular weights were obtained by the esterification reaction of poly(propylene glycol) and acetic anhydride. We effectively reduced the residual moisture and hydrophilicity of PPGDA. Then, poly(dimethyl siloxane) (PDMS) was modified by the addition of only 5 wt % PPGDA, which possessed a high dielectric constant (k) and a large actuated strain at a low electric field. PPGDA was used to enhance the molecular polarity because of the more polar oxygen atoms and the greater number of ester groups. The great increase in k and the low elastic modulus of the PPGDA–PDMS composites lead to a great increase in the electromechanical sensitivity. When the molecular weight of PPGDA was about 4000, the PPGDA–PDMS composites had the largest actuated strain. As a result, compared to the pure silicone elastomer (8.94%), it exhibited a greater strain of 17.31% at a low electric field of 10.5 V/μm (an increase of ca. 1.94 times). © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45329.     

Graphene oxide reinforced polyvinyl alcohol/polyethylene glycol blend composites as high-performance dielectric material

Novel flexible dielectric composites composed of polyvinyl alcohol (PVA), polyethylene glycol (PEG), and graphene oxide (GO) with high dielectric constant and low dielectric loss have been developed using facile and eco-friendly colloidal processing technique. The structure and morphology of the PVA/PEG/GO composites were evaluated using Fourier transform infrared spectroscopy (FTIR), Raman spectroscopy, UV-vis spectroscopy (UV-vis), X-ray diffraction (XRD), scanning electron microscopy (SEM), and atomic force microscopy (AFM). The dielectric behavior of PVA/PEG/GO composites was investigated in the wide range of frequencies from 50 Hz to 20 MHz and temperature in the range 40 to 150 °C using impedance spectroscopy. The dielectric constant for PVA and PVA/PEG (50/50) blend film was found to be 10.71 (50 Hz, 150 °C) and 31.22 (50 Hz, 150 °C), respectively. The dielectric constant for PVA/PEG/GO composite with 3 wt% GO was found to be 644.39 (50 Hz, 150 °C) which is 60 times greater than the dielectric constant of PVA and 20 times greater than the dielectric constant of PVA/PEG (50/50) blend film. The PVA/PEG/GO composites not only show high dielectric constant but also show low dielectric loss which is highly attractive for practical applications. These findings underline the possibilities of using PVA/PEG/GO composites as a flexible dielectric material for high-performance energy storage applications such as embedded capacitors.     

Novel nanocomposite of epoxy resin by introduced reactive and nanoporous material

A reactive and nanoporous particle (OG) was introduced to UV-cured epoxy resin to form great low D _k material for electronic industrial. We expected the porous cage of OG to decrease the dielectric constant of UV-cured epoxy resin and multiple reactive functional groups (oxirane ring) of OG reacted with photoinitiator to increase the curing density of UV-cured epoxy resin. The glass transition temperatures (T _g) of epoxy increases with the increase of the OG content up to 10 phr due to the increase of crosslinking density. Excessive aggregation at highest OG content of 15 phr results in the reduced crosslinking density and T _g. The char yield of the composite increases with increase of OG content because stable Si and SiO₂ are formed after thermal decomposition. The presence of OG results in the higher porosity and thus the lower dielectric constant.     

Enhancement in electrical and thermal performance of high-temperature vulcanized silicone rubber composites for outdoor insulating applications

High-temperature vulcanized silicone rubber composites are highly desirable as outdoor insulating materials due to their immense thermal and electrical performance. The aim of this work is to study the role of co-combined fillers (modified fumed silica [MFS], titanium dioxide [TiO₂], with graphene [G]) on electrical and thermal properties of silicone rubber (S) composites. The dielectric response of S/MFS_10 phr and S/TiO₂_20 composites tailored with 2 phr G was characterized by broadband dielectric spectroscopy. The hybrid filler/composites were found to show higher thermal stability when 2 phr G was added. In addition, a low quantity of G filler was found to slightly increase the AC dielectric breakdown strength of the S/MFS_10 and S/TiO₂_20, where an improvement of 3 and 5% was found, respectively. Several steps were observed in the thermal decomposition of the S rubber composites by thermogravimetric analysis-Fourier-transform infrared spectroscopy. Our findings revealed great potentials for fabricating hybrid-filler/silicone rubber composites with enhanced electrical and thermal properties for outdoor insulating applications.     

Thermal stability and ablation properties study of aluminum silicate ceramic fiber and acicular wollastonite filled silicone rubber composite

The thermal stability and ablation properties of silicone rubber filled with silica (SiO₂), aluminum silicate ceramic fiber (ASF), and acicular wollastonite (AW) were studied in this article. The morphology, composition, and ablation properties of the composite were analyzed after oxyacetylene torch tests. There were three different ceramic layers found in the ablated composite. In the porous ceramic layer, the rubber was decomposed, producing trimers, tetramers, and SiO₂. ASF and part of AW still remained and formed a dense layer. The SiO₂/SiC filaments in the ceramic layer reduced the permeability of oxygen, improving the ablation properties of the composites. The resultant ceramic layer was the densest, which acted as effective oxygen and heat barriers, and the achieved line ablation rate of the silicone composite were optimum at the proportion of 20 phr/40 phr (ASF/AW). Thermogravimetric analysis (TGA) confirmed that thermal stability of the composites was enhanced by the incorporation of ASF and AW. The formation of the ceramic layer was considered to be responsible for the enhancement of thermal stability and ablation properties. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39700.     

Melt compounded polylactic acid-hexagonal boron nitride-aluminum oxide hybrid composites for electronic applications: impact of hybrid fillers on thermophysical,dielectric, optical,and hardness properties

ABSTRACT

The dielectric, thermophysical, optical, and hardness of pure polylactic acid (PLA) and hBN micropowder and Al₂O₃ nanopowder (1% to 30%) reinforced PLA hybrid composites were investigated. Hybrid composites exhibit improved thermal conductivity (k – 0.54 W/mK), permittivity (?? – 4.6720 @ 1 MHz to 1 GHz) with very low loss tangent (tan δ < 0.02). High absorption in UV region was observed for all hybrid composites. Overall, the prepared hybrid composites can be used as a bio-based dielectric substrates, enclosures, thermal interface material for low temperature applications and UV-absorbable coating materials for fabric, packaging, and storage applications.     

Polydimethylsiloxane–PbZr0.52Ti0.48O3 nanocomposites with high permittivity: Effect of poling and temperature on dielectric properties

Polydimethylsiloxane (PDMS)/lead zirconate titanate (PbZr_0.52Ti_0.48O₃, PZT)-based nanocomposites with high dielectric constant (permittivity, k) are prepared through room temperature mixing. The effect of PZT loading on electrical and mechanical properties of the PDMS–PZT composites is extensively studied. It is found that there is significant increase in permittivity with PZT loading and decrease in volume resistivity. All the composites have low dielectric loss compared to permittivity value. It is observed that there is increase in permittivity and decrease in volume resistivity of composites after poling, which is due to the dipolar polarization. It is found that both permittivity (ε′) and alternating current conductivity (σ_ac) are increased with temperature at low frequency (1 Hz) and decreased with temperature at high frequency (1 MHz). The above composites are sensitive to external pressure and can be used as pressure/force sensor. The tensile strength and % elongation at break decreases with PZT loading, which is due to the nonreinforcing behavior of PZT ceramic. PZT particles distribution and dispersion in PDMS matrix are observed through field emission scanning electron microscopy, high resolution transmission electron microscopy, and atomic force microscopy/scanning probe microscopy. Thermal stability of composites increased with the PZT loading which is due to higher thermal stability of PZT particles compared to PDMS matrix. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47307.     

Mechanical, rheological, and thermal behavior assessments in HDPE/PA-6/EVOH ternary blends with variable morphology

Visco-elastic and dielectric spectra of multiwalled carbon-nanotube reinforced silicon elastomer nanocomposites were used to study relaxation behavior. SEM photomicrographs shows well dispersion of MWCNT in elastomer matrix. In visco-elastic analysis primary relaxation was studied as a function of temperature (?100 to 100 °C) at frequency 1Hz and strain 1 %. The effect of MWCNT loadings on storage modulus, loss modulus, and loss tangent has been studied. The non-linearity in loss tangent, storage modulus and loss modulus was explained on the basis of MWCNT-elastomer interaction and the inter-aggregate attraction of MWCNT. The secondary β relaxation was studied using dielectric relaxation spectra in the frequency range of 0.1 Hz to 10⁶ Hz. The effect of MWCNT loadings on the complex and real parts of impedance was distinctly visible which has been explained on the basis of interfacial polarization of fillers in a heterogeneous medium and relaxation dynamics of polymer chains in the vicinity of fillers. The dielectric formalism has been utilized to further investigate the conductivity and relaxation phenomenon. The ‘percolation limit’ of the MWCNT in the silicon elastomer was found to be in the range of 4 phr loading.     

Properties of LDPE/POE-g-MA Composites Containing Multiwall Carbon Nanotubes Modified by Fumed Silicon Dioxide

Low density polyethylene (LDPE)/maleic anhydride grafted polyolefin elastomer (POE-g-MA) with multiwall carbon nanotubes (MWCNTs) wrapped by fumed silicon dioxide (SiO₂) were prepared by melt mixing. The results revealed that SiO₂ improved the dispersion of MWCNTs on matrix. SiO₂ and MWCNTs both had a heterogeneous nucleation effect on matrix and the crystallinity of composites increased with adding SiO₂, MWCNTs and MWCNTs/SiO₂. The addition of MWCNTs modified by SiO₂ increased tensile strength and elongation at break of composites compared with composite with raw MWCNTs. MWCNTs had a strong absorption effect, leading to an obvious decrease in reflectance at 1060 nm of composites.     

Mechanical,thermal conductive,and dielectric properties of fluoroelastomer/reduced graphene oxide composites in situ prepared by solvent thermal reduction

Fluoroelastomer (FKM)/reduced graphene oxide (rGO) composites are in situ prepared by solvent thermal reduction method in N,N‐dimethylformamide (DMF) solution. The reduction of graphene oxide (GO) is characterized by X‐Ray photoelectron (XPS), ultraviolet–visible (UV–vis), and Fourier transform infrared (FTIR) spectra. GO and rGO are both efficient fillers to improve the mechanical properties of FKM. The dispersibility of rGO is improved after solvent thermal reduction which is confirmed by scanning electron micrograph (SEM) and X‐ray diffraction (XRD). The homogenous suspension of FKM/rGO composites in DMF can stay stable for more than a month. The dielectric permittivity of FKM/rGO (5 phr) is 26.4 at the frequency of 10⁻¹ Hz, higher than the pure FKM (8.1). The thermal conductivity of rGO/FKM composites increases. POLYM. COMPOS., 35:1779–1785, 2014. © 2013 Society of Plastics Engineers     

Improved dispersion and interfacial interaction of SiO2@polydopamine fillers in polytetrafluoroethylene composites for reduced thermal expansion and suppressed dielectric deterioration

Copper-clad laminate (CCL) comprised of copper foil and polytetrafluoroethylene (PTFE) faces severe thermal expansion mismatch due to the discrepancy in coefficient of thermal expansion (CTE) between the two components. Incorporating inorganic fillers with low CTE into PTFE has been proved to be a promising way to achieve the goal. However, it is a challenge to achieve homogeneous distribution and good interfacial interaction of fillers in PTFE composites owing to the characteristics of PTFE emulsion. In this work, core@shell structured SiO₂@polydopamine fillers (SiO₂@PDA) were synthesized and incorporated into PTFE matrix to form SiO₂@PDA/PTFE composites. Due to the presence of PDA shell, SiO₂@PDA exhibited improved dispersion and interfacial interaction, contributing to the reduced CTE and suppressed dielectric deterioration of SiO₂@PDA/PTFE composites. With 40 vol% of filler, the CTE of SiO₂@PDA/PTFE composite was efficiently reduced (50%), coupled with a limited sacrifice of only 2% and 40% of increments for dielectric constant (D_k, 2.3) and dielectric loss (D_f, 2.4 × 10⁻³), respectively (@40 GHz), as compared with that of the corresponding SiO₂/PTFE composite. The fillers and composites were comprehensively characterized to verify the mechanism of CTE and dielectric properties of the composites.     

Thermal and electrical properties of epoxy composites at high alumina loadings and various temperatures

Epoxy microcomposites with high loading micro alumina (Al₂O₃, 100–400 phr) were prepared by casting method and their thermal and electrical properties were studied at temperatures from 25 to 150 °C. The electric resistance device and the dielectric electrode device were designed to measure the electrical properties of the composites. Thermogravimetric analysis (TGA) and scanning electron microscopic proves the homodispersion of Al₂O₃ microparticles in epoxy. TGA indicates that the temperature of 5 % weight loss of epoxy/Al₂O₃ (100 phr) composite is 366 °C, 34 °C higher than that of pure epoxy. Differential scanning calorimetry shows that the glass transition temperature of epoxy/Al₂O₃ composite (400 phr) increases to 114.7 °C, 9.2 °C higher than that of pure epoxy. Thermal conductivity test demonstrated that with increasing Al₂O₃ content at 25 °C, thermal conductivity of epoxy/Al₂O₃ composites increased to 1.382 W/(m K) which is 5.62 times that of pure epoxy. Electrical tests demonstrate that by increasing of Al₂O₃ content and temperature, the electric resistance and dielectric properties of the composites show great dependencies on them. Resistivities of all the specimens decreased with the increasing of temperature owing to the increasing molecular mobility in the higher temperature. Resistivity of pure epoxy at 25 °C is about 9.56 × 10¹⁶ Ω cm, about one order of magnitude higher than that of pure epoxy at 125 °C and two orders of magnitude higher than that of pure epoxy at 150 °C. These results can give some advice to design formulations for practical applications in power apparatus.     

Fracture morphology of Mg(OH)2/polypropylene composites modified by functionalized polypropylene

The morphologies of the fracture surface under impact and flexural testing of Mg(OH)₂/Polypropylene (PP) composites and their modified composites were investigated by scanning electron microscopy. Experimental results indicated that addition of functionalized polypropylene (FPP) and acrylic acid (AA) and the formation of in situ FPP changed the fracture morphologies of Mg(OH)₂/PP composites. We believe that addition of these modifiers improved the interfacial interaction and enhanced the interface adhesion between the particle and the matrix in Mg(OH)₂/PP composites. The degree of improvement was more significant in Mg(OH)₂/PP composites modified by the formation of in situ FPP. At low Mg(OH)₂ content, 2 phr AA exhibited a marked effect, but at high Mg(OH)₂ content, 4 phr AA afforded good effect. Due to the improved interface adhesion by interface interactions the fracture mechanism transformed from interface debonded fracture into a matrix fracture. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 2148–2159, 2003     

Nano-BN/Nano-TiO2 and micro Mg(OH)2 loaded hybrid ethylene propylene diene monomer elastomer composites for outdoor high-voltage insulation application

This work deals with the synthesis, characterization of hybrid ethylene propylene diene monomer (EPDM) composites loaded with nano-boron nitride (nano-BN)/nano-titanium dioxide (nano-TiO₂) and micro Mg(OH)₂ particles for its suitability towards high-voltage insulation application. The elastomer samples were prepared by carefully dispersing the micro and nano fillers during the mastication process of EPDM polymer using a two roll mill, followed by vulcanization. The samples were characterized for mechanical, morphological, thermal, and electrical insulation properties. The highest tensile strength among the composite samples was noted for 1 phr nanoparticles loaded samples. Fourier Transform Infrared (FTIR) results show no change in the chemical moiety upon addition of nano-BN/nano-TiO₂ in EPDM composites. Enhancement in hydrophobicity is observed for 3 phr nano-TiO₂ loaded composites, which shows a maximum static contact angle of 110°. Meanwhile remarkable enhancement in the thermal conductivity and volume resistance of the composites are contributed to the addition of nano-BN, thereby achieving maximum dielectric breakdown voltage (i.e., ~21 kV/mm for EMB3). Scanning electron microscope images and atomic force microscopy (AFM) topography highlight that low concentration (i.e., 1 phr) based composites have homogeneous dispersion in matrix and excessive nano filler addition deteriorates properties by forming filler aggregates and increasing surface roughness.     

Impact of aluminum oxide nanopowder on thermal,optical and surface properties of polysiloxane-aluminum oxide composites as elastomeric thermal pad for light emitting diode application

ABSTRACT

Virgin polysiloxane and aluminum oxide nanopowder (10%–50%) reinforced polysiloxane composite films were prepared and its thermal, optical, surface properties were investigated. Polysiloxane/aluminum oxide (Al₂O₃) (50%–50%) composite film sample exhibit high thermal conductivity (k – 0.26 W/mK) and UV absorption, decreased junction temperature (ΔT_J = 25.69°C at 700 mA) and thermal resistance (?R_th-tot = 12.41 K/W at 700 mA) compared to virgin polysiloxane film. Overall, the prepared composites can be used as an alternate elastomer thermal pad for efficient thermal management as well as UV blocking encapsulant for future UV-free LED application development.     

Fumed SiO2 nanoparticle reinforced biopolymer blend nanocomposites with high dielectric constant and low dielectric loss for flexible organic electronics

In the present study, fumed silica (SiO₂) nanoparticle reinforced poly(vinyl alcohol) (PVA) and poly(vinylpyrrolidone) (PVP) blend nanocomposite films were prepared via a simple solution‐blending technique. Fourier transform infrared spectroscopy (FTIR), ultraviolet–visible spectroscopy (UV–vis), X‐ray diffraction (XRD), and scanning electron microscopy (SEM) were employed to elucidate the successful incorporation of SiO₂ nanoparticles in the PVA/PVP blend matrix. A thermogravimetric analyzer was used to evaluate the thermal stability of the nanocomposites. The dielectric properties such as dielectric constant (?) and dielectric loss (tan δ) of the PVA/PVP/SiO₂ nanocomposite films were evaluated in the broadband frequency range of 10^?2 Hz to 20 MHz and for temperatures in the range 40–150 °C. The FTIR and UV–vis spectroscopy results implied the presence of hydrogen bonding interaction between SiO₂ and the PVA/PVP blend matrix. The XRD and SEM results revealed that SiO₂ nanoparticles were uniformly dispersed in the PVA/PVP blend matrix. The dielectric property analysis revealed that the dielectric constant values of the nanocomposites are higher than those of PVA/PVP blends. The maximum dielectric constant and the dielectric loss were 125 (10^?2 Hz, 150 °C) and 1.1 (10^?2 Hz, 70 °C), respectively, for PVA/PVP/SiO₂ nanocomposites with 25 wt % SiO₂ content. These results enable the preparation of dielectric nanocomposites using a facile solution‐casting method that exhibit the desirable dielectric performance for flexible organic electronics. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 44427.     

Mechanical and rheological properties of silica-reinforced polypropylene/m-EPR blends

Rheological and mechanical properties (tensile and impact properties) as well as the mechanical profiles of ternary isotactic polypropylene/silica/elastomer (iPP/SiO₂/m-EPR metallocene catalyzed ethylene-propylene rubber) composites were investigated and discussed. The effects of two metallocene ethylene-propylene-based elastomers (m-EPR) differing in molecular weight/viscosity and their content on iPP/silica composites with different silica types differing in size (nano- vs. micro-) and surface properties (untreated vs. treated) were investigated. The two m-EPR elastomers were added to iPP/SiO₂ 96/4 composites as possible impact modifier and compatibilizer at the same time in 5, 10, 15, and 20 vol% per hundred volume parts of composites. The effects of different silica fillers and two m-EPR rubbers were discussed within the context of structure-morphology-mechanical property relationships of these iPP/SiO₂/m-EPR composites. Tensile and impact strength properties were mainly influenced by combined competetive effects of stiff filler and tough m-EPR elastomer so sinergistic effect was also observed. The ductility of these composites was affected additionally by spherulite size of the iPP matrix due to the difference in nucleation abilities of silica fillers enabled by prevailing separated morphology observed in iPP/SiO₂/m-EPR composites.     

Dielectric relaxation behavior of conducting carbon black reinforced ethylene acrylic elastomer vulcanizates

The dielectric relaxation characteristics of conductive carbon black (CCB) reinforced ethylene acrylic elastomer (AEM) vulcanizates have been studied as a function of frequency (10¹–10⁶ Hz) at different filler loading over a wide range of temperatures (30–120°C). The effect of filler loadings on the dielectric permittivity (ε′), loss tangent (tan δ), complex impedance (Z*), and electrical conductivity (σ_ac) were studied. The variation of ε′ with filler loading has been explained based on the interfacial polarization of the fillers within a heterogeneous system. The effect of filler loading on the imaginary (Z″) and real (Z′) part of Z* were distinctly visible, which may be due to the relaxation dynamics of polymer chains at the polymer–filler interface. The frequency dependency of σ_ac has been investigated using percolation theory. The phenomenon of percolation in the composites has been discussed in terms of σ_ac. The percolation threshold (?_crit) occurred in the range of 20–30 phr (parts per hundred) of filler loading. The effect of temperature on tan δ, ε′, σ_ac, and Nyquist plots of CCB‐based AEM vulcanizates has been investigated. The CCB was uniformly dispersed within the AEM matrix as studied from the transmission electron microscope (TEM) photomicrographs. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012