Toward environment‐friendly composites of poly(ε‐caprolactone) reinforced with stereocomplex‐type poly(l‐lactide)/poly(d‐lactide)

In this work, stereocomplex‐poly(l ‐ and d ‐lactide) (sc‐PLA) was incorporated into poly(ε‐caprolactone) (PCL) to fabricate a novel biodegradable polymer composite. PCL/sc‐PLA composites were prepared by solution casting at sc‐PLA loadings of 5–30 wt %. Differential scanning calorimetry (DSC) and wide‐angle X‐ray diffraction (WAXD) demonstrated the formation of the stereocomplex in the blends. DSC and WAXD curves also indicated that the addition of sc‐PLA did not alter the crystal structure of PCL. Rheology and mechanical properties of neat PCL and the PCL/sc‐PLA composites were investigated in detail. Rheological measurements indicated that the composites exhibited evident solid‐like response in the low frequency region as the sc‐PLA loadings reached up to 20 wt %. Moreover, the long‐range motion of PCL chains was highly restrained. Dynamic mechanical analysis showed that the storage modulus (E′) of PCL in the composites was improved and the glass transition temperature values were hardly changed after the addition of sc‐PLA. Tensile tests showed that the Young's modulus, and yield strength of the composites were enhanced by the addition of sc‐PLA while the tensile strength and elongation at break were reduced. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40208.     

Kenaf fiber/poly(ε‐caprolactone) biocomposite with enhanced crystallization rate and mechanical properties

Plant‐derived kenaf fiber (KF)‐reinforced poly(ε‐caprolactone) (PCL) biocomposites were successfully fabricated by the melt mixing technique. The crystallization behavior, morphology, and mechanical and dynamic mechanical properties of PCL/KF composites with various KF weight contents were investigated. The crystallization rate, tensile and storage moduli significantly improved as compared to the virgin polymer. The half times of PCL/KF composite (20 wt % fiber content) in isothermal crystallization at 40°C and 45°C reduced to 31.6% and 42.0% of the neat PCL, respectively. Moreover, the tensile and storage modulus of the composite are improved by 146% and 223%, respectively, by the reinforcement with 30% KF. The morphology evaluated by SEM indicates good dispersion and adhesion between KF and PCL. Overall, these findings reveal that KF can be a potential reinforcement for the biodegradable polymer composites owing to its good ability to improve the mechanical properties as well as crystallization rate. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Transesterification in homogeneous poly(ε‐caprolactone)–epoxy blends

Transesterification has been investigated in poly(ε‐caprolactone) (PCL)–epoxy blends. In the hot melt process, the hydroxyl on diglycidyl ether of bisphenol‐A (DGEBA) monomers is too low to give a noticeable transesterification reaction. In the postcure process, model reactions reveal that the hydroxyls from a ring‐opening reaction are able to react with the esters of PCL. In the meantime, the PCL molecular weight decrease and its distribution becomes broader. Nuclear magnetic resonance spectra reveal that fraction of the tertiary hydroxyls converts to secondary hydroxyls. In the cured DGEBA–3,3′‐dimethylmethylene‐di(cyclohexylamine)–PCL blend, a homogeneous morphology is achieved. PCL segments are grafted onto the epoxy network after postcuring and result in the lower T_g observed in the differential scanning calorimetry thermogram. A higher transesterification extent also results in broader transition peaks by dynamic mechanical analysis. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 75–82, 1999     

Effect of peroxide crosslinking on thermal and mechanical properties of poly(ε‐caprolactone)

Poly(ε‐caprolactone) (PCL), a saturated polyester, derived from ring‐opening polymerization of ε‐caprolactone, was chemically crosslinked with various amounts of benzoyl peroxide (BPO) by a two‐step method by first evenly dispersing the BPO into the PCL matrix and then crosslinking at elevated temperature. The gel fraction increased with an increase in BPO content. The modified Charlesby–Pinner equation was used to calculate the ratio of chain scission and crosslinking. The results showed that both scission and crosslinking occurred, and that crosslinking predominated over scission. The number‐average molecular weight between the crosslinks determined by the rubber elasticity theory using the hot set test showed a decrease with increasing BPO content. The melting temperature and crystallinity decreased with an increase in BPO content, and the crystallization temperature increased after crosslinking. Dynamic mechanical analysis results showed a decrease in the glass transition temperature as a result of chemical crosslinking of PCL. This was explained by the observed reduction in crystallinity and the increase in free volume due to restrictions in chain packing. Moreover, Young's modulus and elongation at break generally decreased with an increase in BPO content, but the tensile strength first increased with BPO content up to 1.0 wt%, reached a maximum, and then decreased. Copyright © 2007 Society of Chemical Industry     

Miscibility of block copolymers of poly(ε‐caprolactone) and poly(ethylene glycol) with poly(3‐hydroxybutyrate) as well as the compatibilizing effect of these copolymers in blends of poly(ε‐caprolactone) and poly(3‐hydroxybutyrate)

Atactic poly(3‐hydroxybutyrate) (a‐PHB) and block copolymers of poly(ethylene glycol) (PEG) with poly(ε‐caprolactone) (PCL‐b‐PEG) were synthesized through anionic polymerization and coordination polymerization, respectively. As demonstrated by differential scanning calorimetry (DSC) and dynamic mechanical thermal analysis (DMTA) measurements, both chemosynthesized a‐PHB and biosynthesized isotactic PHB (i‐PHB) are miscible with the PEG segment phase of PCL‐b‐PEGs. However, there is no evidence showing miscibility between both PHBs and the PCL segment phase of the copolymer even though PCL has been block‐copolymerized with PEG. Based on these results, PCL‐b‐PEG was added, as a compatibilizer, to both the PCL/a‐PHB blends and the PCL i‐PHB blends. The blend films were obtained through the evaporation of chloroform solutions of mixed components. Excitingly, the improvement in mechanical properties of PCL/PHB blends was achieved as anticipated initially upon the addition of PCL‐b‐PEG. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 2600–2608, 2001     

Crystallization behavior of poly(ϵ‐caprolactone) in poly(ϵ‐caprolactone) and poly(vinyl methyl ether) mixtures

The morphological development and crystallization behavior of poly(?‐caprolactone) (PCL) in miscible mixtures of PCL and poly(vinyl methyl ether) (PVME) were investigated by optical microscopy as a function of the mixture composition and crystallization temperature. The results indicated that the degree of crystallinity of PCL was independent of the mixture composition upon melt crystallization because the glass‐transition temperatures of the mixtures were much lower than the crystallization temperature of PCL. The radii of the PCL spherulites increased linearly with time at crystallization temperatures ranging from 42 to 49°C. The isothermal growth rates of PCL spherulites decreased with the amount of the amorphous PVME components in the mixtures. Accounting for the miscibility of PCL/PVME mixtures, the radial growth rates of PCL spherulites were well described by a kinetic equation involving the Flory–Huggins interaction parameter and the free energy for the nuclei formation in such a way that the theoretical calculations were in good agreement with the experimental data. From the analysis of the equilibrium melting point depression, the interaction energy density of the PVME/PCL system was calculated to be ?3.95 J/cm³. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Synthesis and characterization of fullerene grafted poly(ε‐caprolactone)

The fullerene grafted poly(ε‐caprolactone) (PCL) was successfully synthesized with a graft efficiency of 80%. The fullerene moieties grafted onto the PCL chain aggregate into 1–2 μm particles so that a physical pseudo‐network is formed. Because of the existence of the network structure, the fullerene grafted PCL film can retain its shape at much higher temperatures than that of pure PCL film, as observed in dynamic mechanical tests. It shows a hydrophobic gelling behavior in chloroform solution. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Evaluation of the thermal and mechanical properties of poly(ε‐caprolactone), low‐density polyethylene,and their blends

The thermal and mechanical properties of low‐density polyethylene (LDPE), poly(ε‐caprolactone) (PCL), and their blends were evaluated. Differential scanning calorimetry showed that increasing the PCL content of the blend did not change the LDPE melting temperature, but reduced the crystallinity by up to 16.8%. This behavior was related to interactions between the PCL chains and the crystalline phase of LDPE. Tensile strength and elongation at break values for the blends were lower than those for the pure polymers, which suggested an incompatibility between the polymers. The values for Young's modulus under tensile increased when PCL was added to LDPE. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91:3909–3914, 2004     

Novel biodegradable amphiphilic poly(ε‐caprolactone)/poly(N‐vinylpyrrolidone) blends via successive in situ polymerizations

In this study, biodegradable blends of poly(ε‐caprolactone) (PCL) and poly(N‐vinylpyrrolidone) (PVP) were prepared by a new strategy in the following steps: (1) free radical polymerization of N‐vinyl‐2‐pyrrolidone (NVP) in ε‐caprolactone (CL); (2) ring‐opening polymerization of ε‐caprolactone in the presence of PVP to obtain the target blends. The structure of the blends was confirmed by FTIR and ¹H NMR, and the molecular weight of PCL and PVP were determined by GPC. SEM study revealed that this polymerization method could decrease the disperse phase size and improve the interphase when compared with solution‐blending method. The phase inversion occurred when PVP content was 15–20 wt %. Subsequently, the PCL sphere dispersed in PVP matrix and its size decreased with the increase of PVP content. The contact angle results showed that PVP has a profound effect on hydrophilic properties of PCL/PVP blends. PCL/PVP blends are believed to be promising for drug delivery, cell therapy, and other biomedical applications. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Porous biodegradable polyester blends of poly(L‐lactic acid) and poly(ε‐caprolactone): physical properties,morphology, and biodegradation

Poly(L ‐lactic acid) (PLLA), poly(ε‐caprolactone) (PCL), and their films without or blended with 50 wt% poly(ethylene glycol) (PEG) were prepared by solution casting. Porous films were obtained by water‐extraction of PEG from solution‐cast phase‐separated PLLA‐blend‐PCL‐blend‐PEG films. The effects of PLLA/PCL ratio on the morphology of the porous films and the effects of PLLA/PCL ratio and pores on the physical properties and biodegradability of the films were investigated. The pore size of the blend films decreased with increasing PLLA/PCL ratio. Polymer blending and pore formation gave biodegradable PLLA‐blend‐PCL materials with a wide variety of tensile properties with Young's modulus in the range of 0.07–1.4 GPa and elongation at break in the range 3–380%. Pore formation markedly increased the PLLA crystallinity of porous films, except for low PLLA/PCL ratio. Polymer blending as well as pore formation enhanced the enzymatic degradation of biodegradable polyester blends. Copyright © 2006 Society of Chemical Industry     

Synthesis and properties of novel biodegradable poly(ε‐caprolactone)/ poly(ethylene glycol)‐based polyurethane elastomers

Elastomeric polyurethanes with tunable biodegradation properties and suitable for numerous biomedical applications were synthesized via reaction of epoxy‐terminated polyurethanes (EUPs) with 1,6‐hexamethylenediamine as curing agent. The EUPs themselves were prepared from glycidol and isocyanate‐terminated polyurethanes made from poly(ε‐caprolactone) (PCL) or poly(ethylene glycol) (PEG) and 1,6‐hexamethylene diisocyanate. All the polymers were characterized by conventional methods, and their physical, mechanical, thermal, and degradation properties were studied. The results showed that the degradation rate and mechanical properties of the final products can be controlled by the amount of PEG or PCL present in the EUP. Increasing the PEG content causes an increase of hydrolytic degradation rate, and increasing the PCL content improves the mechanical properties of the final products. Evaluation of cytotoxcicity showed nontoxic behavior of the prepared samples, but the cytocompatibility of these polymers needs to be improved. Copyright © 2006 Society of Chemical Industry     

Nonisothermal crystallization kinetics and thermomechanical properties of multiwalled carbon nanotube‐reinforced poly(ε‐caprolactone) composites

BACKGROUND: The technological development of poly(ε‐caprolactone) (PCL) is limited by its short useful lifespan, low modulus and high crystallinity. There are a few papers dealing with the crystallization behavior of carbon nanotube‐reinforced PCL composites. However, little work has been done on the crystallization kinetics of melt‐compounded PCL/multiwalled carbon nanotube (MWNT) nanocomposites. In this study, PCL/MWNT nanocomposites were successfully prepared by a simple melt‐compounding method, and their morphology and mechanical properties as well as their crystallization kinetics were studied. RESULTS: The MWNTs were observed to be homogeneously dispersed throughout the PCL matrix. The incorporation of a very small quantity of MWNTs significantly improved the storage modulus and loss modulus of the PCL/MWNT nanocomposites. The nonisothermal crystallization behavior of the PCL/MWNT nanocomposites exhibits strong dependencies of the degree of crystallinity (X_c), peak crystallization temperature (T_p), half‐time of crystallization (t_1/2) and Avrami exponent (n) on the MWNT content and cooling rate. The MWNTs in the PCL/MWNT nanocomposites exhibit a higher nucleation activity. The crystallization activation energy (E_a) calculated with the Kissinger model is higher when a small amount of MWNTs is added, then gradually decreases; all the E_a values are higher than that of pure PCL. CONCLUSION: This paper reports for the first time the preparation of high‐performance biopolymer PCL/MWNT nanocomposites prepared by a simple melt‐compounding method. The results show that the PCL/MWNT nanocomposites can broaden the applications of PCL. Copyright © 2008 Society of Chemical Industry     

Synthesis and characterization of poly(ε‐caprolactone)‐b‐poly(ethylene glycol)‐b‐poly(ε‐caprolactone) triblock copolymers with dibutylmagnesium as catalyst

Two series of poly(ε‐caprolactone)‐b‐poly(ethylene glycol)‐b‐poly(ε‐caprolactone) triblock copolymers were prepared by the ring opening polymerization of ε‐caprolactone in the presence of poly(ethylene glycol) and dibutylmagnesium in 1,4‐dioxane solution at 70°C. The triblock structure and molecular weight of the copolymers were analyzed and confirmed by ¹H NMR, ¹³C NMR, FTIR, and gel permeation chromatography. The crystallization and thermal properties of the copolymers were investigated by wide‐angle X‐ray diffraction (WAXD) and differential scanning calorimetry (DSC). The results illustrated that the crystallization and melting behaviors of the copolymers were depended on the copolymer composition and the relative length of each block in copolymers. Crystallization exothermal peaks (T_c) and melting endothermic peaks (T_m) of PEG block were significantly influenced by the relative length of PCL blocks, due to the hindrance of the lateral PCL blocks. With increasing of the length of PCL blocks, the diffraction and the melting peak of PEG block disappeared gradually in the WAXD patterns and DSC curves, respectively. In contrast, the crystallization of PCL blocks was not suppressed by the middle PEG block. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Poly(vinyl pyrrolidone‐co‐vinyl acetate)‐graft‐poly(ε‐caprolactone) as a compatibilizer for cellulose acetate/poly(ε‐caprolactone) blends

Poly(vinyl pyrrolidone‐co‐vinyl acetate)‐graft‐poly(ε‐caprolactone) (PVPVAc‐g‐PCL) was synthesized by radical copolymerization of N‐vinyl‐2‐pyrrolidone (VP)/vinyl acetate (VAc) comonomer and PCL macromonomer containing a reactive 2‐hydroxyethyl methacrylate terminal. The graft copolymer was designed in order to improve the interfacial adhesiveness of an immiscible blend system composed of cellulose acetate/poly(ε‐caprolactone) (CA/PCL). Adequate selections of preparation conditions led to successful acquisition of a series of graft copolymer samples with different values of molecular weight ( ), number of grafts (n), and segmental molecular weight of PVPVAc between adjacent grafts (M_n (between grafts)). Differential scanning calorimetry measurements gave a still immiscible indication for all of the ternary blends of CA/PCL/PVPVAc‐g‐PCL (72 : 18 : 10 in weight) that were prepared by using any of the copolymer samples as a compatibilizer. However, the incorporation enabled the CA/PCL (4 : 1) blend to be easily melt‐molded to give a visually homogeneous film sheet. This compatibilizing effect was found to be drastically enhanced when PVPVAc‐g‐PCLs of higher and M_n (between grafts) and lower n were employed. Scanning electron microscopy revealed that a uniform dispersion of the respective ingredients in the ternary blends was attainable with an assurance of the mixing scale of several hundreds of nanometers. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Preparation of poly(ε‐caprolactone)/poly(ε‐caprolactone‐co‐lactide) (PCL/PLCL) blend filament by melt spinning

Poly(ε‐caprolactone)/poly(ε‐caprolactone‐co‐lactide) (PCL/PLCL) blend filaments with various ratios of PCL and PLCL were prepared by melt spinning. The effect of PLCL content on the physical properties of the blended filament was investigated. The melt spinning of the blend was carried out and the as spun filament was subsequently subjected to drawing and heat setting process. The addition of PLCL caused significant changes in the mechanical properties of the filaments. Crystallinity of blend decreased with the addition of PLCL as observed by X‐ray diffraction (XRD) and differential scanning calorimetry (DSC). Scanning electron microscopy (SEM) revealed that the fracture surface becomes rougher at higher PLCL content. It may be proposed that PCL and PLCL show limited interaction within the blend matrix. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Part 7. Effects of poly(L‐lactide‐co‐ϵ‐caprolactone) on morphology,structure, crystallization,and physical properties of blends of poly(L‐lactide) and poly(ϵ‐caprolactone)

Blended films of poly(L ‐lactide) [ie poly(L ‐lactic acid)] (PLLA) and poly(?‐caprolactone) (PCL) without or mixed with 10 wt% poly(L ‐lactide‐co‐?‐caprolactone) (PLLA‐CL) were prepared by solution‐casting. The effects of PLLA‐CL on the morphology, phase structure, crystallization, and mechanical properties of films have been investigated using polarization optical microscopy, scanning electron microscopy, differential scanning calorimetry and tensile testing. Addition of PLLA‐CL decreased number densities of spherulites in PLLA and PCL films, and improved the observability of spherulites and the smoothness of cross‐section of the PLLA/PCL blend film. The melting temperatures (T_m) of PLLA and PCL in the films remained unchanged upon addition of PLLA‐CL, while the crystallinities of PLLA and PCL increased at PLLA contents [X_PLLA = weight of PLLA/(weight of PLLA and PCL)] of 0.4–0.7 and at most of the X_PLLA values, respectively. The addition of PLLA‐CL improved the tensile strength and the Young modulus of the films at X_PLLA of 0.5–0.8 and of 0–0.1 and 0.5–0.8, respectively, and the elongation at break of the films at all the X_PLLA values. These findings strongly suggest that PLLA‐CL was miscible with PLLA and PCL, and that the dissolved PLLA‐CL in PLLA‐rich and PCL‐rich phases increased the compatibility between these two phases. © 2003 Society of Chemical Industry     

Crystallization kinetics of thermosetting polymer blends of poly(ε‐caprolactone) and unsaturated polyester resin

A study has been made of the isothermal crystallization kinetics of poly(ε‐caprolactone) (PCL) in partially miscible crosslinked polyester resin (PER)/PCL blends by using differential scanning calorimetry (DSC). For comparison, miscible blends of PCL with uncured polyester resin, i.e., oligoester resin (OER), were also investigated. The overall crystallization rate of PCL remarkably decreased with the addition of amorphous component, OER or PER. The kinetic rate constant K_n decreased sharply for both the OER/PCL blends and the crosslinked PER/PCL blends with decreasing PCL concentration. The mechanism of nucleation and geometry of the growing PCL crystals was not remarkably affected by the incorporation of OER, but changed considerably with the addition of PER. However, the overall crystallization rate of PCL in the crosslinked PER/PCL blends was much higher compared with the corresponding uncured OER/PCL blends, which is attributable to the phase‐separated structure and the reduced miscibility in the crosslinked blends. According to the nucleation and growth theories, the nucleation process was considered to be the rate controlling step in the crystallization. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 322–327, 1999     

Structure and Mechanical Properties of Poly(lactic acid) Filled with (Starch nanocrystal)‐graft‐poly(ε‐caprolactone)

Poly(ε‐caprolactone) (PCL) was grafted to the surface of starch nanocrystals (StN) via microwave‐assisted ROP. The resultant nanoparticles were then incorporated into a poly(lactic acid) matrix to produce fully‐biodegradable nanocomposites with good mechanical properties. A loading level of 5 wt.‐% StN‐g‐PCL resulted in simultaneous enhancements of strength and elongation. The StN‐g‐PCL self‐aggregated as rubbery microparticles to enhance the elongation by ca. 10‐fold over that of neat PLA. Meanwhile, the grafted PCL chains were miscible with PLA and formed a stress‐transferring interface to the StN, providing a reinforcing function.

     

Thermal properties and crystallization behaviour of blends of poly(ε‐caprolactone) with chitin and chitosan

Blend films of poly(ε‐caprolactone) (PCL) with chitin and chitosan were prepared as completely biodegradable polyester/polysaccharide composites. Differential scanning calorimetry and Fourier‐transform infrared (FTIR) spectroscopy revealed that the crystallization of PCL, which had been suppressed by blending with chitin and chitosan, progressed with the elapse of time after film preparation. The suppression of crystallization of PCL by blending with polysaccharides was also observed by solid‐state ¹³C NMR spectroscopy. Furthermore, FTIR spectra indicated that the extent of hydrogen bonding between PCL and polysaccharides, which suppressed the crystallization of PCL, decreased with elapse of time after film preparation. Wide‐angle X‐ray diffraction indicated that the polysaccharides affected the crystallization of PCL and slightly deformed its crystalline lattice. Copyright © 2003 Society of Chemical Industry     

Miscibility,morphology and tensile properties of vinyl chloride polymer and poly(ε‐caprolactone) blends

The miscibility, morphology and tensile properties of three blend systems of poly(ε‐caprolactone) (PCL) with poly(vinyl chloride) (PVC) and with two chlorinated PVCs (CPVCs) with different chlorine contents (63 wt% and 67 wt% of Cl) have been studied. Based on the shifts of single glass transition temperature, the Gordon–Taylor K parameter is calculated as a measurement of interaction strength between PCL and (C)PVCs. Higher K values are found for blends of (C)PVCs with higher chlorine content, together with the interaction χ parameters estimated from the melting point depression results. The morphology observed with polarized light microscopy shows that spherulites exist in blends rich in PCL (≥50 wt%) only. Wide angle X‐ray diffraction studies indicate that the crystal structure of PCL is independent of the Cl content of (C)PVCs. The tensile properties of various blends exhibit a minimum as the PCL content increases. The elongation at break increases with increasing PCL content. © 2000 Society of Chemical Industry